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Troubleshooting
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Summary of Contents for Optimum B 34 H Vario
- Page 1 OPTIMUM M A S C H I N E N - G E R M A N Y Operating Manual Version 1.0.5 Upright drilling machine B34H 22" Item No. 3020334 B34H Vario 22" Item No. 3020338 Keep for future reference! 21.7.14...
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Page 2: Table Of Contents
OPTIMUM M A S C H I N E N - G E R M A N Y Table of Contents 1 Safety Safety warnings (warning notes) .................. 5 1.1.1 Classification of hazards ................5 1.1.2 Other pictograms ................... 7 Proper use ........................ - Page 3 OPTIMUM M A S C H I N E N - G E R M A N Y Mounting ........................26 3.6.1 Installation drawings ................... 27 First use ........................28 4 Operation Safety ......................... 29 Control and indicating elements ................. 29 4.2.1...
- Page 4 OPTIMUM M A S C H I N E N - G E R M A N Y 7.4.2 Parts drawing drilling head 1 of 5 ..............62 7.4.3 Parts drawing drilling head 2 of 5 ..............63 7.4.4 Parts drawing drilling head 3 of 5 ..............64 7.4.5...
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Page 5: Safety
OPTIMUM Safety M A S C H I N E N - G E R M A N Y Safety Glossary of symbols gives further advice calls on you to get in action enumeration This part of the operating manual ... - Page 6 OPTIMUM Safety M A S C H I N E N - G E R M A N Y Pictogram warning alert definition/consequence Situation that could cause damage to the machine and to the product and other types of damages.
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Page 7: Other Pictograms
OPTIMUM Safety M A S C H I N E N - G E R M A N Y 1.1.2 Other pictograms Warning of Disconnect main power! automatic start-up! Activation for- Use ear protection! bidden! Use safety shoes! Use protective gloves! -
Page 8: Proper Use
OPTIMUM Safety M A S C H I N E N - G E R M A N Y Proper use WARNING! In the event of improper use of the upright drill • there may be a risk to personnel, •... -
Page 9: Qualification Of Employees
OPTIMUM Safety M A S C H I N E N - G E R M A N Y Always disconnect the upright drill if cleaning or maintenance work is being carried out. WARNING! The upright drill may only be used with the safety devices activated. -
Page 10: Safety Measures During Operation
OPTIMUM Safety M A S C H I N E N - G E R M A N Y The user must Obligations have followed a training on the operation of the upright drill, of the user know the function and performance, ... -
Page 11: Safety Check
OPTIMUM Safety M A S C H I N E N - G E R M A N Y WARNING! If you bypass, remove or override a safety device in any other way, you are endangering yourself and other persons working on the upright drill. The possible consequences are the following •... -
Page 12: Emergency-Stop-Button
OPTIMUM Safety M A S C H I N E N - G E R M A N Y Functional test Item Inspection limit switch protective The upright drill must not switch on, if the protective cover cover of the pulleys is opened. -
Page 13: Separating Protective Devices
OPTIMUM Safety M A S C H I N E N - G E R M A N Y 1.11 Separating protective devices 1.11.1 Protective cover for the belt pulleys A protective cover for the belt pulleys is mounted on the drill-... -
Page 14: Safety During Operation
OPTIMUM Safety M A S C H I N E N - G E R M A N Y Personal protective equipment for special work Protect your face and your eyes: Wear a safety helmet with a face guard for every work, espe- cially for the kind of work where your face and eyes are exposed to hazards. -
Page 15: Use Of Lifting Equipments
OPTIMUM Safety M A S C H I N E N - G E R M A N Y 1.15 Use of lifting equipments WARNING! Use of unstable lifting and load-suspension gear that might break under load can cause very serious injuries or even death. -
Page 16: Technical Data
Technical Data The following data which give dimensions and weight are the manufacurer’s authorised machine data Power connection B34 H B 34 H Vario Motor input capacity 3HP, 230V, 3PH, 60Hz 3HP, 230V, 1PH, 60Hz Cooling pump B34 H B 34 H Vario... -
Page 17: Environmental Conditions
OPTIMUM Technical Data M A S C H I N E N - G E R M A N Y Environmental B34 H B 34 H Vario conditions temperature 41 - 95 °F rel. humidity 25 - 80 % Operating material... -
Page 18: Dimensions B34 H
OPTIMUM Technical Data M A S C H I N E N - G E R M A N Y 2.11 Dimensions B34 H Img.2-1: Dimensions B34H Page 18 Technical Data Upright drill B34 H/ B34 H Vario ; Version 1.0.5... -
Page 19: Dimensions B34 H Vario
OPTIMUM Technical Data M A S C H I N E N - G E R M A N Y 2.12 Dimensions B34 H Vario Img.2-2: Dimensions B34H Vario 21 / 07 / 2014 Technical Data Upright drill B34 H/ B34 H Vario ; Version 1.0.5... -
Page 20: Assembly 3.1 Extent Of Supply
OPTIMUM Assembly M A S C H I N E N - G E R M A N Y Assembly Extent of supply When the machine is delivered, check immediately that the machine has not been damaged during transport and that all components are included. Compare the parts supplied the informa- tion on the packaging list. -
Page 21: Storage
OPTIMUM Assembly M A S C H I N E N - G E R M A N Y Storage ATTENTION! Improper storage may cause important parts to be damaged or destroyed. Store packed or unpacked parts only under the following ambient conditions. -
Page 22: Assembly
OPTIMUM Assembly M A S C H I N E N - G E R M A N Y Provide for sufficient illumination (minimum value: 47 Lumens/ft², measured at the tool tip). In case of insufficient intensity of illumination provide for additional illumination i.e. by a sepa- rate workplace illuminator. -
Page 23: Mounting The Drilling Table
OPTIMUM Assembly M A S C H I N E N - G E R M A N Y 3.4.3 Mounting the drilling table Push the rack into the drill- ing table Adjust the rack within the drilling table in a way that... - Page 24 OPTIMUM Assembly M A S C H I N E N - G E R M A N Y Mount axial bearing, bush- ing and clamping lever. Drilling table bushing Axial bearing Clamping levers Img.3-5: Assembling drilling table Mount cooling equip- ment.
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Page 25: Mount The Drilling Head
OPTIMUM Assembly M A S C H I N E N - G E R M A N Y 3.4.4 Mount the drilling head Put the intermediate plate on the drilling column. Fix the intermediate plate with the cap screws on the drilling column. -
Page 26: Mounting
OPTIMUM Assembly M A S C H I N E N - G E R M A N Y Mounting In order to provide for the necessary stability of the upright drill machine it is necessary to firmly bolt the base of the machine to the foundation. We recommend you to use compound anchor cartridges or heavy duty anchors. -
Page 27: Installation Drawings
OPTIMUM Assembly M A S C H I N E N - G E R M A N Y 3.6.1 Installation drawings B34 H mounting holes (2) Img.3-11: B34 H B34 H Vario mounting holes (3) Img.3-12: B34 H Vario 21 / 07 / 2014 Assembly Upright drill B34 H/ B34 H Vario ;... -
Page 28: First Use
Only use the clamping materials (e.g. drill chuck) which had been delivered together with the machine or as optional equipment offered by OPTIMUM. Use the working clamping materials only in the provided admissible speed range. Workpiece clamping materials must only be modified according to the recommendations of OPTIMUM or of the clamping material manufacturer. -
Page 29: Operation
OPTIMUM Operation M A S C H I N E N - G E R M A N Y Operation Safety Use the machine only under the following conditions: The machine is in proper working order. The machine is used as prescribed. -
Page 30: Control Panel B34 H
OPTIMUM Operation M A S C H I N E N - G E R M A N Y 4.2.2 Control panel B34 H Speed display EMERGENCY-STOP button Push button „OFF“ Change-over switch Push button „ON“ Machine lamp ON/OFF LCD Display Img.4-2: Operating element on the control panel B34 H... -
Page 31: Drill Depth Stop
OPTIMUM Operation M A S C H I N E N - G E R M A N Y Machine lamp ON / OFF Main switch Switches the machine lamp ON or OFF. Machine lamp Main switch Interrupts or connects the power supply. - Page 32 OPTIMUM Operation M A S C H I N E N - G E R M A N Y Selector switch operating mode With the selector switch the operating mode „Auto, threading or right-hand respectively left-hand run“ is being selected.
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Page 33: Turn The Machine On B34 H
OPTIMUM Operation M A S C H I N E N - G E R M A N Y Main switch Interrupts or connects the power supply. Turn the machine on B34 H Turn the main switch on. Select the turning direction and speed. -
Page 34: Digital Drilling Depth Display
OPTIMUM Operation M A S C H I N E N - G E R M A N Y Digital drilling depth display 0 - 999.99 Measuring range inch 0 - 39.371“ 0.01 Reading precision inch 0.0004“ Power supply Battery round cell 1.55V 145mAh (SR44) 11.6 x 5.4mm... -
Page 35: Trouble Shooting
OPTIMUM Operation M A S C H I N E N - G E R M A N Y 4.6.2 Trouble shooting Problem Possible cause Solution Flashing display • Voltage too low • Change battery Screen doesn't refresh • Disturbance in the circuit •... -
Page 36: Speed Table B34H
OPTIMUM Operation M A S C H I N E N - G E R M A N Y 4.7.1 Speed table B34H Img.4-10: Speed table B34 H 4.7.2 Speed table B34H Vario Img.4-11: Speed table B34 H Vario Page 36 Operation Upright drill B34 H/ B34 H Vario ;... -
Page 37: Removing, Mounting Of Drill Chucks And Drills
OPTIMUM Operation M A S C H I N E N - G E R M A N Y Removing, mounting of drill chucks and drills 4.8.1 Mounting the drill chuck B34 H (Vario) The keyless drill chuck is secured through a form-fit union (driver) against twist- ing in the drilling spindle. -
Page 38: Removing The Tool Or Drill Chuck With Integrated Drill Drift
OPTIMUM Operation M A S C H I N E N - G E R M A N Y 4.8.3 Removing the tool or drill chuck with integrated drill drift CAUTION! Hold the tool or the drill chuck. With the below described procedure the taper man- drel is being loosened from the drilling spindle. -
Page 39: Cooling
OPTIMUM Operation M A S C H I N E N - G E R M A N Y Cooling The friction generated during rotation can cause the edge of the tool to become very hot. The tool should be cooled during the drilling process. Cooling the tool with a suitable cooling lubricant ensures better working results and a longer edge life of the tools. -
Page 40: Before Starting The Working Process
OPTIMUM Operation M A S C H I N E N - G E R M A N Y 4.10 Before starting the working process Before you start working, select the required speed. It is depending on the drilling diameter and on the material used. -
Page 41: Determining The Cutting Speed And The Speed
OPTIMUM Determining the cutting speed and the speed M A S C H I N E N - G E R M A N Y Determining the cutting speed and the speed Table cutting speeds / infeed Material table Recommended infeed f... - Page 42 OPTIMUM Determining the cutting speed and the speed M A S C H I N E N - G E R M A N Y in m/min Drill bit Ø Speed n in rpm in mm 1062 1274 1415 1769...
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Page 43: Examples To Calculatory Determine The Required Speed For Your Drilling Machine
OPTIMUM Determining the cutting speed and the speed M A S C H I N E N - G E R M A N Y in m/min Drill bit Ø Speed n in rpm in mm 39.0 40.0 41.0 42.0 43.0... -
Page 44: Maintenance
• long service life of the machine and • the quality of the products you manufacture. Installation and equipment from other manufacturers must be in optimum condition. ENVIRONMENTAL PROTECTION During work on the drilling head, make sure that • collector vessels are used, with sufficient capacity for the amount of liquid to be col- lected. -
Page 45: Safety
OPTIMUM Maintenance M A S C H I N E N - G E R M A N Y Used oils must be delivered to a collection centre. Consult your superior if you do not know where the collection centre is. - Page 46 OPTIMUM Maintenance M A S C H I N E N - G E R M A N Y Interval Where? What? How? • Lubricate the column with commercial oil, machine oil, engine oil. • Lubricate the rack regularly with commercial grease (e.g. fric- tion bearing grease).
- Page 47 OPTIMUM Maintenance M A S C H I N E N - G E R M A N Y Interval Where? What? How? Lubricate all oilers with machine oil, do not use a grease gun or similar greasing equipment. Use the oil bottle included with the machine.
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Page 48: Repair
Should technical assistance be required, contact LDS Industries at 1-630-785-6437. Optimum Maschinen - Germany and LDS Industries are not liable for, nor do they guarantee against, damage or operating malfunctions resulting from alteration, abuse, lack of main- tenance or this product’s use for other than its intended purpose. -
Page 49: Spare Parts - B34H/ B34H Vario
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y Spare parts - B34H/ B34H Vario Parts drawing B34H 7.1.1 Drilling head B34H Img.7-1: Drilling head B34H 21 / 07 / 2014 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ;... -
Page 50: Parts Drawing Drilling Head 1 Of 5
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.1.2 Parts drawing drilling head 1 of 5 Img.7-2: Drilling head 1 of 5 Page 50 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ;... -
Page 51: Parts Drawing Drilling Head 2 Of 5
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.1.3 Parts drawing drilling head 2 of 5 Img.7-3: Drilling head 2 of 5 21 / 07 / 2014 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ;... -
Page 52: Parts Drawing Drilling Head 3 Of 5
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.1.4 Parts drawing drilling head 3 of 5 Img.7-4: Drilling head 3 of 5 Page 52 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ;... -
Page 53: Parts Drawing Drilling Head 4 Of 5
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.1.5 Parts drawing drilling head 4 of 5 Img.7-5: Drilling head 4 of 5 21 / 07 / 2014 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ;... -
Page 54: Parts Drawing Drilling Head 5 Of 5
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.1.6 Parts drawing drilling head 5 of 5 Img.7-6: Drilling head 5 of 5 Page 54 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ;... -
Page 55: Parts Drawing Drill Chuck Guard
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.1.7 Parts drawing drill chuck guard Img.7-7: Drilli chuck guard 21 / 07 / 2014 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ; Version 1.0.5... -
Page 56: Parts Drawing Column And Drilling Table
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.1.8 Parts drawing column and drilling table Img.7-8: Column and drilling table Page 56 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ; Version 1.0.5... -
Page 57: Spare Part List - B34H
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y Spare part list - B34H Description Qty. Size Item no. Housing 0302033301 Retaining ring DIN 472 - 68x2,5... - Page 58 OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y Description Qty. Size Item no. Lever 0302033369 Hexagon nut GB 6170-86 - M12 Spring 0302033371 Lamp...
- Page 59 OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y Description Qty. Size Item no. Lubrication cup 03020333141 Lubrication cup 03020333142 Shaft 03020333143 Set screw GB 77-85 - M8 x 12...
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Page 60: Wiring Diagram B34 H
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y Wiring diagram B34 H Img.7-9: Wiring diagram B34H Page 60 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ; Version 1.0.5... -
Page 61: Parts Drawing B34H Vario
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y Parts drawing B34H Vario 7.4.1 Drilling head B34H Vario Img.7-10: Drilling head 21 / 07 / 2014 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ;... -
Page 62: Parts Drawing Drilling Head 1 Of 5
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.4.2 Parts drawing drilling head 1 of 5 Img.7-11: Drilling head 1 of 5 Page 62 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ;... -
Page 63: Parts Drawing Drilling Head 2 Of 5
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.4.3 Parts drawing drilling head 2 of 5 Img.7-12: Drilling head 2 of 5 21 / 07 / 2014 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ;... -
Page 64: Parts Drawing Drilling Head 3 Of 5
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.4.4 Parts drawing drilling head 3 of 5 Img.7-13: Drilling head 3 of 5 Page 64 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ;... -
Page 65: Parts Drawing Drilling Head 4 Of 5
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.4.5 Parts drawing drilling head 4 of 5 Img.7-14: Drilling head 4 of 5 21 / 07 / 2014 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ;... -
Page 66: Parts Drawing Drilling Head 5 Of 5
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.4.6 Parts drawing drilling head 5 of 5 Img.7-15: Drilling head 5 of 5 Page 66 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ;... -
Page 67: Parts Drawing Drill Chuck Guard
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.4.7 Parts drawing drill chuck guard Img.7-16: Drill chuck guard 21 / 07 / 2014 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ; Version 1.0.5... -
Page 68: Parts Drawing Column And Drilling Table
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.4.8 Parts drawing column and drilling table Img.7-17: Column and drilling table Page 68 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ; Version 1.0.5... -
Page 69: Spare Part List - B34H Vario
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.4.9 Spare part list - B34H Vario Description Qty. Size Item no. Housing 0302033501 Retaining ring... - Page 70 OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y Description Qty. Size Item no. Socket head screw GB 70-85 - M6 x 12 Belt cover top part...
- Page 71 OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y Description Qty. Size Item no. Ball valve 03020335140 Coolant hose 03020335141 Clamping screw 03020335142 Socket head screw...
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Page 72: Wiring Diagram B34 H Vario
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.4.10 Wiring diagram B34 H Vario Img.7-18: Wiring diagram B34H Vario Page 72 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ; Version 1.0.5... -
Page 73: Wiring Diagram B34 H Vario
OPTIMUM Spare parts - B34H/ B34H Vario M A S C H I N E N - G E R M A N Y 7.4.11 Wiring diagram B34 H Vario Img.7-19: Wiring diagram B34H Vario 21 / 07 / 2014 Spare parts - B34H/ B34H Vario Upright drill B34 H/ B34 H Vario ;... -
Page 74: Troubleshooting
OPTIMUM Troubleshooting M A S C H I N E N - G E R M A N Y Troubleshooting Problem Cause / possible effects Solution FI protective switch on • an unusual FI protective switch is • „Power supply“ on page 28... - Page 75 OPTIMUM Troubleshooting M A S C H I N E N - G E R M A N Y Problem Cause / possible effects Solution Spindle bearings over- • Bearing worn • Replace • Excessive preloading of the • Reduce bearing slack for fixed...
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Page 76: Appendix 9.1 Copyright
OPTIMUM Appendix M A S C H I N E N - G E R M A N Y Appendix Copyright 2014 This documentation is copyright. All derived rights are also reserved, especially those of transla- tion, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, neither partial nor total. -
Page 77: Limited Warranty
OPTIMUM assumes no obligations or liability on account of any unauthorized recommendations, opinions or advice as to the choice, installation or use of products. - Page 78 OPTIMUM Index M A S C H I N E N - G E R M A N Y Index Accident ........... 15 Table cutting speeds ....... 41 Table cutting speeds / infeed ....41 Technical data ......... 16 Classification of hazards ......5 Transport ..........
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