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Table of Contents
Troubleshooting
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Summary of Contents for Optimum BF 30 Vario
- Page 1 M A S C H I N E N - G E R M A N Y Operating manual Version 1.0.6 Mill Drill BF 30 Vario Item No. 3338438 Optional Stand Item No. 3353004 Keep for future reference! l l i...
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Page 2: Table Of Contents
3.5.3 Fill in gear lubricant oil ....................22 Optional accessories......................22 Operation Safety ............................ 23 Control and indicating elements.................... 23 4.2.1 Control panel ......................24 Starting the mill drill....................... 25 Page 2 Mill Drill BF 30 Vario Version 1.0.6 27 / 08 / 2010... - Page 3 6.11 Wiring diagram 2 of 2 ......................53 Troubleshooting Troubleshooting the mill drill....................54 Appendix Copyright ..........................55 Terminology/Glossary ......................55 LIMITED WARRANTY ......................56 Index 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 3...
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Page 4: Safety
If you are unable to solve a problem using this manual, please contact us for advice: Exclusive USA Agent Colovos Company 4444 West Ohio Street Chicago, IL 60624 Tel.: (773) 533-4216 Page 4 Mill Drill BF 30 Vario Version 1.0.6 27 / 08 / 2010... -
Page 5: Safety Warnings (Warning Notes)
No dangerous or harmful consequences for personnel or TION objects. In the case of specific dangers, we replace the pictogram General with a warning injuries to hazardous rotating parts. danger hands, electrical voltage 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 5... -
Page 6: Other Pictograms
Activation for- Use ear protection! bidden! Use protective Use protective gloves! boots! Wear a safety suit! Protect the environment! Use protective gog- Contact address gles! Page 6 Mill Drill BF 30 Vario Version 1.0.6 27 / 08 / 2010... -
Page 7: Proper Use
. Disconnect the mill drill from the electrical power whenever cleaning or maintenance work is being carried out. 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 7... -
Page 8: Qualification Of Personnel
Take additional preventive measures in order to safely avoid health hazards before pro- cessing flammable materials (e.g. aluminum, magnesium) or before using flammable additives (e.g. solvents). Page 8 Mill Drill BF 30 Vario Version 1.0.6 27 / 08 / 2010... -
Page 9: Safety Devices
After actuating the button, turn it to the right, in order to restart the machine. 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 9... -
Page 10: Lockable Main Switch
Protective cover WARNING! Remove the protective cover only after the power plug of the mill drill has been pulled out of the receptacle. Fig. 1-3: Protective cover Page 10 Mill Drill BF 30 Vario Version 1.0.6 27 / 08 / 2010... -
Page 11: Separating Protective Equipment
GENCY-STOP button has been unlocked and the ON switch has been activated. Separating protective Only switch on the mill drill if the protective equipment is closed. equipment around the drilling and milling spindle 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 11... -
Page 12: Individual Protection Gear
Clamp the workpiece tightly before activating the mill drill. In the description of work with and on the mill drill we highlight the dangers specific to that work. Page 12 Mill Drill BF 30 Vario Version 1.0.6 27 / 08 / 2010... -
Page 13: Disconnecting The Mill Drill And Making It Safe
Observe the rules for preventing accidents issued by OSHA or other inspection authori- ties. Hold the loads properly. Never walk under suspended loads! Positions of the signs on the mill drill Fig. 1-5: BF 30 Vario 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill... -
Page 14: Technical Data
265 Kg. /584 lbs Speeds Gearbox stage low 80 - 1100 RPM Gearbox stage middle 160 - 1700 RPM Gearbox stage rapid 320 - 3100 RPM Page 14 Technical data Mill Drill BF 30 Vario ; Version 1.0.6 27 / 08 / 2010... -
Page 15: Emissions
The machine operator has to wear an appropriate ear protection depending on the overall stress caused by noise and on the basic limit values. We generally recommend using a sound and ear protection. 27 / 08 / 2010 Technical data Mill Drill BF 30 Vario ; Version 1.0.6 Page 15... -
Page 16: Installation Plan
M A S C H I N E N - G E R M A N Y 2.11 Installation plan Fig. 2-1: Installation plan Page 16 Technical data Mill Drill BF 30 Vario ; Version 1.0.6 27 / 08 / 2010... -
Page 17: Installation Plan Of Optional Stand
M A S C H I N E N - G E R M A N Y 2.12 Installation plan of optional stand Fig. 2-2: Installation plan of optional stand 27 / 08 / 2010 Technical data Mill Drill BF 30 Vario ; Version 1.0.6 Page 17... -
Page 18: Unpacking And Connecting
Observe the rules for preventing accidents issued by OSHA or other inspection authorities. Hold the loads properly. Never walk under suspended loads! Page 18 Mill Drill BF 30 Vario Version 1.0.6 Stand 27 / 08 / 2010... -
Page 19: Storage
– arrows pointing upward) Maximum stacking height Example: non-stackable – do not pile any further packaging boxes on top of the first packaging box Stand 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 19... -
Page 20: Installation And Assembly
Check the horizontal orientation of the base of the mill drill with a spirit level. Check that the foundation has sufficient floor-load capacity and rigidity. The total weight of the mill drill is 584 lbs./265 Kg. Page 20 Mill Drill BF 30 Vario Version 1.0.6 Stand 27 / 08 / 2010... -
Page 21: First Use
Follow the specifications and indications of the manufacturer of the cleaning agent. Lubricate all bright machine parts with non-corrosive lubricating oil. Grease the mill drill using the lubrication chart. „Inspection and maintenance“ on page 33 Stand 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 21... -
Page 22: Fill In Gear Lubricant Oil
Machine stand Dimensions (L x W x H): 25.5 x 21.7 x 29.5" 3353004 650 x 550 x 750 mm Vice 5" Precision Modular 3355553 Page 22 Mill Drill BF 30 Vario Version 1.0.6 Stand 27 / 08 / 2010... -
Page 23: Operation
Clamping lever of spindle quill Rule with scale Fine crossfeed of spindle Crank for height adjust- ment of mill drill head Fig. 4-1: BF 30 Vario Stand 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 23... -
Page 24: Control Panel
50% less than with right-handed rotation. Select the turning direction before switching on the machine with the push button. Potentiometer Speed setting "VARIO" Page 24 Mill Drill BF 30 Vario Version 1.0.6 Stand 27 / 08 / 2010... -
Page 25: Starting The Mill Drill
The cone connection should be released by the lateral pressure. Injuries may be caused by parts flying off. The mill head is equipped with a 12 mm draw-in rod. Stand 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 25... -
Page 26: Disassembly
Injury by flying off parts. The workpiece is always to be fixed by a machine vice, jaw chuck or by another appropri- ate clamping tool such as clamping claws. Page 26 Mill Drill BF 30 Vario Version 1.0.6 Stand 27 / 08 / 2010... -
Page 27: Changing The Speed Range
The optimum cutting speed mainly depends on the material and on the material of the tool. With tools (milling cutters) made of hard metal or ceramic insert it is possible to work at higher speeds than with tools made of high-alloyed high-speed steel (HSS). - Page 28 265 - 531 3,900 - 6,600 0.5512" 341 - 546 227 - 455 3,400 - 5,600 0.6299" 299 - 478 199 - 398 2,900 - 4,900 Page 28 Mill Drill BF 30 Vario Version 1.0.6 Stand 27 / 08 / 2010...
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Page 29: Standard Values For Speeds With Hss - Eco - Twist Drilling
Make sure that the cooling agent is properly retrieved. Respect the environment when dispo- sing of any lubricants and cooling agents. Follow the manufacturer’s instructions for disposal. Stand 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 29... -
Page 30: Manual Spindle Feed With The Fine Feed
145mAh (SR44) 4.11.2 Design Off - switch LCD display Conversion mm/inch On - switch Zeroing Battery compartment Value increase Value decrease Fig. 4-7: Digital display Page 30 Mill Drill BF 30 Vario Version 1.0.6 Stand 27 / 08 / 2010... -
Page 31: Troubleshooting
When tilting the working head, only unfasten the screws as far as necessary to be able to perform the settings. After having set the tilt angle, retighten the clamping screws. Stand 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 31... -
Page 32: Maintenance
• long service life of the and • the quality of the products you manufactured. Installations and equipment from other manufacturers must also be in optimum condition. Safety WARNING! The consequences of incorrect maintenance and repair work may include: •... -
Page 33: Restarting
Check the oil level of the gear. The oil level must be in the middle of the view glass. Oil view glass Weekly Oil level Fig.5-2: Oil view glass speed gear Stand 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 33... - Page 34 „Operating material“ on page 15 Oil drain plug first after 200 operating hours, then Oil change every 2000 operating hours Ventilation screw of the gear Fig.5-3: Mill head Page 34 Mill Drill BF 30 Vario Version 1.0.6 Stand 27 / 08 / 2010...
- Page 35 Clamp the milling head. Remove the maintenance lid on the column. Lubricate the toothed wheels. Toothed wheels every six Grease month Fig.5-5: Adjustment Z axis Stand 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 35...
- Page 36 Turn the crank of the mill drill head as low as possible. Firmly clamp the clamping lever left and right. Remove the maintenance lid on the column. Page 36 Mill Drill BF 30 Vario Version 1.0.6 Stand 27 / 08 / 2010...
- Page 37 Fig. 5-9: Column and mill head As described under "readjust X- and Y-axis". INFORMATION! The spindle bearing arrangement is continuously lubricated. It is not required to relubricate it. Stand 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 37...
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Page 38: Repair
Should technical assistance be required, contact Colovos Company at (773) 533-4216. Optimum Maschinen - Germany and Colovos Company are not liable for, nor do they guarantee against, damage or operating malfunctions resulting from alteration, abuse, lack of main- tenance or this product’s use for other than its intended purpose. -
Page 39: Spare Parts - Bf30 Vario
OPTIMUM Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Spare parts - BF30 Vario Column Fig.6-1: Column 27.8.10 Y:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts_USA.fm... -
Page 40: Cross Table 1 Of 2
Cross table 1 of 2 Fig.6-2: Cross table 1 of 2... -
Page 41: Cross Table 2 Of 2
Cross table 2 of 2 Fig.6-3: Cross table 2 of 2... -
Page 42: Protection Device
OPTIMUM Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Protection device Fig.6-4: Protection device 27.8.10 Y:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts_USA.fm... -
Page 43: Milling Head 1 Of 3
Milling head 1 of 3 Fig.6-5: Milling head 1 of 3... -
Page 44: Milling Head 2 Of 3
OPTIMUM Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Milling head 2 of 3 Fig.6-6: Milling head 2 of 3 27.8.10 Y:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts_USA.fm... -
Page 45: Milling Head 3 Of 3
OPTIMUM Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Milling head 3 of 3 Fig.6-7: Milling head 3 of 3 27.8.10 Y:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts_USA.fm... -
Page 46: Machine Stand (Optional)
OPTIMUM Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Machine stand (optional) Fig.6-8: Machine stand (optional) 27.8.10 Y:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts_USA.fm... -
Page 47: Parts List
OPTIMUM Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Parts list Description Qty. Size Item no. Column 033384301 Support spindle nut z axis 033384302 Spindle nut two-piece, z axis lower part... - Page 48 OPTIMUM Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Description Qty. Size Item no. Socket head screw GB 70-85/M5 x 14 0333843074 Cylindrical pin GB 120-86/8 x 35...
- Page 49 OPTIMUM Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Description Qty. Size Item no. Hexagon nut GB 6170-86/M8 03338430175 Grooved ball bearing 6308-2RZ 03338430198 Holder 03338430201...
- Page 50 OPTIMUM Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Description Qty. Size Item no. 276-1 Prodective cover 033384302761 276-2 Hexagon socket screw 033384302762 Threaded pin GB 77-85/M6 x 20...
- Page 51 OPTIMUM Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y Description Qty. Size Item no. Screw rod MK3 spindle 03338430367 Screw rod ISO 30 spindle 03338431367 Socket head screw...
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Page 52: Wiring Diagram 1 Of 2
OPTIMUM Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y 6.10 Wiring diagram 1 of 2 Fig.6-9: Wiring diagram 1 of 2 27.8.10 Y:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts_USA.fm... -
Page 53: Wiring Diagram 2 Of 2
OPTIMUM Spare parts - BF30 Vario M A S C H I N E N - G E R M A N Y 6.11 Wiring diagram 2 of 2 Fig.6-10: Wiring diagram 2 of 2 27.8.10 Y:\Betriebsanleitungen\milling_machines\BF30\BF30_Vario_parts\BF30_Vario_parts_USA.fm... -
Page 54: Troubleshooting
30 not work • Clean, replace • Clutch of the fine feed does not engage, is dirty, smeared, worn or defective Page 54 Mill Drill BF 30 Vario Version 1.0.6 Stand 27 / 08 / 2010... -
Page 55: Appendix 8.1 Copyright
Quick-action drill Bit holding fixture can be tightened manu- chuck ally. Workpiece Piece to be drilled or machined. Tool Milling cutter, drill bit, countersink, etc. Stand 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 55... -
Page 56: Limited Warranty
OPTIMUM assumes no obligations or liability on account of any unauthorized recommendations, opinions or advice as to the choice, installation or use of products. - Page 57 Switching-off ..........25 Technical data ..........14 Emissions ..........15 Environmental conditions ......15 Operating material ........15 Spindle holding fixture ......14 Work area ..........14 Transport ............18 Using lifting equipment ........13 Stand 27 / 08 / 2010 Version 1.0.6 BF 30 Vario Mill Drill Page 57...