Outback Power Systems FlexMax 60 User Manual page 10

1. Installing the Charge Controller
Screw holes
for #10 X 3/8"
sheet metal
screws
9
The Charge Controller is designed to attach
directly to OutBack's FLEXware 500 DC and
FLEXware 1000 DC enclosures (FLEXware 500
shown) or attach to its own charge control
brackets (FW-CCB, FW-CCB2, and FW-CCB2T).
NOTE: Install the Charge Controller in an upright
position out of direct sunlight.
To mount directly to a FLEXware DC enclosure:
• Remove the fan cover and bottom cover from
the Charge Controller.
• Insert a #10 X 3/8" sheet metal screw in the top
hole on the side of the DC enclosure. This will
act as a hanging screw for the keyhole slot at
Insert screws
the top center of the Charge Controller.
through
• Hang the Charge Controller on the top screw
lower holes
and line up its bottom two screw holes with
inside Charge
Controller
the holes on the enclosure.
• Insert a #10 X 3/8" sheet metal screw through
each hole and tighten against the enclosure
To mount the
(screws are included with each DC enclosure).
Charge Controller
• Keep the cover off until wiring is completed.
to charge control
brackets, see
the individual
instruction sheet
for those brackets.
The Conduit Nipple Assembly creates a sealed
pass-through from the Charge Controller to the
enclosure
DC Enclosure
Mounting to Plywood
Charge Controller
Use 1 5/8" wood screws to secure the Charge
Bushing
Controller at the top slotted holes and other
Locknut
interior lower holes as needed, making sure the
Locknut
unit is straight and level.
Conduit Nipple