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LISTED Manual P/N 114254 rev. i www.championindustries.com For machines beginning with S/N J2089 and above 3765 Champion Boulevard, 2674 N. Service Road, Jordan Station Printed in USA Winston-Salem, NC 27105 Ontario, Canada L0R 1S0 336/661-1556 Fax: 336/661-1660 905/562-4195 Fax: 905/562-4618 Toll-free: 800.858.4477...
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ATTENTION: The dishwasher model no., serial no., volt- age, Hz and phase are needed to identify your machine and to answer questions. Please have this information on-hand if you call for service assistance. For all models: The data plate mounts to one side of the top-mounted control cabinet.
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Two ways to REGISTER YOUR PRODUCT and ACTIVATE YOUR WARRANTY. 4:34 PM • Use your mobile or computer to go to our website at www.championindustries.com and register your product there. • Use the fax form on the next page.
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PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: (Street) Province Postal Code Telephone #: ( Contact: Installation Company: Address: Telephone #: Contact:...
Revision History Revision History Revision Revised Serial Number Revision Date Pages Effectivity Description 3.16.07 J2089 Issue of First Edition 3.22.07 J2089 Revised Parts Format 7.27.07 J2089 Added 575VAC Parts 11.18.08 J08102541 Added Digital Display 10.5.09 ------- Changed P/N's for Clutch 12.6.09 63-71 J09062644...
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Dear Owner: Thank-you for choosing our dishwasher. We appreciate your business. This manual covers two models: EUCCW Electric high temperature flight-type conveyor dishwasher with built-in EUCC electric booster in 40° F/22° C rise or an optional 70° F/39° C rise booster. EUCCW Steam high temperature flight-type conveyor dishwasher with built-in EUCC steam booster in 40° F/22° C rise or an optional 70° F/39° C rise booster. The installation, and initial start-up of your dishwasher must be performed by qualified electricians, plumbers, and authorized service technicians trained in commercial dishwashers.
Table of Contents Table of Contents E series Upright Conveyor Dishwashers Revision History ___________________________________________________________________ i Limited Warranty _________________________________________________________________ iv Operating Instructions ___________________________________________ 1 Construction How to Operate your Dishwasher Cleaning and Maintenance Troubleshooting Installation _____________________________________________________ 21 The plumbing and electrical connection diagram, (P&E). Unpack and Place Order of Assembly Section Assembly...
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided;...
Keep these instructions available for quick reference. Contact your supervisor immediately if you have questions about the dishwasher. Contact your local authorized Champion service agency for technical support. Our National Service Department provides 24 hour support 365 days a year with a Toll-free number in the United States.
Dishwasher Construction Operating Instructions Dishwasher Construction 1. The Upright Conveyor dishwasher, (also called the flight-type conveyor), is assembled as a single unit from sections or modules. 2. This basic design is then customized to the customer's specifications. 3. The information presented blow explains the basic construction of the upright conveyor dishwasher.
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Operation Operating Instructions All Models The diagrams below are an example, your machine may be different. WASH/RINSE "C" UNLOAD END "B" LOAD END "A" RINSE "C1" WASH "C1" FINAL POWER POWER PREWASH RINSE RINSE WASH DIRECTION OF OPERATION...
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Operation Operating Instructions DO NOT flip the dishwasher power switch "ON" until you check the items below. 1. Check that the following utilities are connected: to the dishwasher and ready for use: Electrical service Hot water supply Drain ...
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Operation Operating Instructions Close all drains. Make sure floats, overflows, drain screens, and pump screens are clean and in place. Always slide the pump screens up and lift out. Check the bottom to make absolutely sure they are clean. Replace in reverse order...
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Operation Operating Instructions Place the curtains in the dishwasher making sure the short flaps face the load end of the machine. To install the curtains: Locate the curtain hooks in each section. Place the curtain rod in the rear hook, then lift the opposite end of the curtain rod and place it in the front hook.
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Operation Operating Instructions Check the upper and lower wash arm manifold o-rings to make sure they are in place and in good condition. Install the upper wash arm assemblies. Install the lower wash arm assemblies. Make sure all wash arm assemblies are locked in place.
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Operation LOCKING SLOT Operating Instructions TO REMOVE UPPER SPRAY ARM: TO INSTALL UPPER SPRAY ARM: LOCK RELEASES LOCKING LOCKING SLOT SLOT PREVENTS SPRAY ARM FROM DROPPING LOCKING LOCKING SLOT SLOT TAB PREVENTS SPRAY ARM FROM DROPPING TO REMOVE UPPER SPRAY ARM: LOCK RELEASES LOCKING SLOT...
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Operation Operating Instructions There are 2 removable auiliary rinse spray pipes in the auxiliary rinse section. Make sure the upper and lower auxiliary rinse spray pipe gaskets are in place. Position the spray pipe so the rinse nozzle points toward 10 o'clock. Push the rinse pipe forward.
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Operation Operating Instructions Install the scrap screens. 18. Install the scrap baskets if applicable. Make sure the screens are fully seated to the rear of the dishwasher and interlocked into the scrap basket.
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Operation Operating Instructions Close all doors. Lift the door up slightly, then push the door catch back toward the inside of the dishwasher. Slowly lower the door. The door catch remains disengage There are 2 half-size Econo-rinse doors. The operator lifts the upper door which hooks in place. Next, he lifts the lower door which hooks in front of the upper door.
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Operation Operating Instructions Flip the dishwasher power switch up. The dishwasher automatically fills with water. The tank heat comes on as soon as the tanks are full. Wait for 15-20 minutes to allow the wash and rinse tanks to reach operating temperature. R-L shown The prewash tank is not heated so its temperature may be lower than the wash tank.
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Operation Operating Instructions Push the GREEN START BUTTON to start the NOTE: Pushing the green start conveyor belt. button: 1. Starts the conveyor belt. Push the RED STOP BUTTON to stop the conveyor belt. The wash pumps stop. Tank heaters continue to operate. Push the GREEN START BUTTON to re-start the conveyor belt.
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Operation Operating Instructions Your dishwasher is equipped with start-stop stations. The load station is standard equipment; the unload station is an option. These stations work exactly as the control cabinet start and stop buttons. Start-stop stations make it possible for the person loading the wares on the conveyor belt to start and stop the dishwasher as needed.
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Operation Operating Instructions An important safety feature designed to stop the con- veyor belt during operation is the shut-off shelf. This device is located at the very end of the unload section. The shut-off shelf moves backward when wares contact it as the belt moves forward.
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Operation Operating Instructions Daily Maintenance Keep your dishwasher and the surrounding area clean. After each meal period or every 2 hours of operation, whichever occurs first and at the end of the day. Turn POWER OFF Drain the dishwasher Remove and clean the curtains Flush the inside of the machine from top to bottom and all hidden places Remove and clean scrap screens and baskets flushing with fresh water Clean drain screens and pump screens...
Troubleshooting Troubleshooting On occasion your machine may not operate as expected. Use the checklist below before you decide that a mechanical or electrical failure has occurred. Checklist Are the main disconnect switches, breakers, or motor overloads turned ON? Are the main water and steam supplies turned ON? Are the drain valves closed? Are the spray pipes and rinse nozzles clean? Are the spray pipes in the proper locations?
Troubleshooting Troubleshooting CONDITION CAUSE SOLUTION A single pump will not run Motor overload tripped ....... Reset overload in control cabinet Defective motor Contact your service agency Low or no water Main water supply is turned off ..Turn on house water supply Drain valves are open......
Troubleshooting Troubleshooting CONDITION CAUSE SOLUTION Low final rinse temperature Low incoming water temperature ..Raise incoming water temperature 140°F for 40°F rise booster 110°F for 70°FS rise booster 180°F without booster Defective thermometer ......Check or replace Defective thermostat ......Recalibrate or replace High limit thermostat tripped ....
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Installation Installation Instructions Plumbing and Electrical Diagram, (P & E) 1. The dishwasher P&E is a documented drawing that contains the critical data for the proper construction and utility connections for the dishwasher. 2. The P&E was reviewed and approved by all authorized persons prior to shipment. 3.
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Installation Installation Instructions 1. The illustrations below are an example machine, your machine may be different. Plan View (machine viewed from above) WASH/RINSE "C" UNLOAD END "B" LOAD END "A" RINSE "C1" WASH "C1" FINAL POWER POWER PREWASH RINSE RINSE WASH DIRECTION OF OPERATION...
Unpack and Place Installation Instructions Unpack and Place Unpack and place Upright conveyor dishwashers ship in sections. Each section comes wrapped in a protective covering and secured toa wooden pallet. Labels note the totalnumber of sections shipped, such as 1 of 4. Accessories Check the shipment for damage immediately upon receipt.
Unpack and Place Installation Instructions Unpack and Place Inspect the route that sections must travel if the shipment was not delivered to the dishwashing room. Measure allpassageways and doors before moving the dishwasher. IMPORTANT Check the utilities early Incorrect voltage, hot water supply, or steam piping may delay the completion of the installation Piping on the rear wall of the...
Order of Assembly Installation Instructions Order of Assembly Next, compare the site utilities with the utility connections on the dishwasher. The utility locations and ratings of the must match the dishwasher when it is re-assembled in its permanent location. Contact a supervisor immediately if a utility location does not match the dishwasher.
Order of Assembly Installation Instructions Order of Assembly 12. The illustration above shows the correct placement of the sections. 13. The recommended spacing between sections is 2 feet. Of course, the size of your dishroom dictates the actual section spacing. 14.
Section Assembly Installation Instructions Section Assembly 19. Remove the shipping braces from the sections. 20. Identify the location of piping between the sections. 21. Check the height of each section and determine which section is the highest due to floor variations. 22. Set the "C" section and adjust to its minimum height.
Section Assembly Installation Instructions 29. Make sure the sections are Section Assembly adjusted to the same height. 30. Check the alignment of the conveyor tracks inside the machine and adjust tracks if necessary. Tracks should align if the sections are level. 31.
Section Assembly Installation Instructions Conveyor Belt Installation Beginning with S/N J11062899 and above 1. Remove the key from the conveyor drive sprocket. 2. Start at the unload end of the machine and pull the conveyor belt around the end sprockets until approximately 1.5 feet/76.2 cm of belt rests on the upper track of the dishwasher.
Section Assembly Conveyor Belt Installation The take-up assemblies are located on either side of the load end conveyor shaft as shown in (A). Belt Access Hole Adjust the conveyor belt tension at the load end. Loosen the adjusting bolt locknuts then turn the adjusting bolts CW to tighten the belt.
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Section Assemby Installation Instructions Conveyor Drive Beginning with S/N J11062899 and above There are two conveyor drive designs. The first is the standard drive comprised of a gear box, drive belt motor and chain connected to the conveyor drive shaft. The second design is variable speed solid-state electronic speed control, a variable speed motor and a chain connected to the conveyor drive shaft.
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Section Assemby Reverse Jog Switch Operation The Single Speed Reverse Jog operates under the following conditions: a) When the power is on and the anti-jam switch is open due to a conveyor jam. b) When the power is on and the conveyor was stopped via the "STOP". The "START" switch must be pressed to restart the forward motion of the conveyor.
Section Assemby Installation Instructions Section Assembly 21. The Installation Supervisor must inspect the position, level and proper connection of the piping connections. 22. Steam supply and condensate unions must be tight. 23. Drain piping must be checked. 24. Cross-flow hoses must be inspected and clamps tightened. 25.
Section Assemby Installation Instructions Section Assembly 26. Check and tighten the fill piping compression fittings. 27. Make sure solenoid coils are positioned correctly on the valve assemblies. 28. Vent stacks must be placed on the hood with vent handles facing the front of the dishwasher. 29. Panels must be rechecked for missing parts, and the location numbers checked with the numbers located on the dishwasher.
Section Assemby Installation Instructions Optional Blower Dryer Assembly The blower dryer comes in electric or steam. REFER TO THE BLOWER- It ships on a separate pallet. DRYER SERVICE MANUAL The vent cowl and mounting hardware are included in the P/N 114316 accessories box and hardware kit.
Section Assemby Installation Instructions Section Assembly Connect the dishwasher internal electric wiring Wires, flex-tite, and some components were disconnected and pulled back to each section, then junction boxes were closed. Open all junction boxes, identify the flex-tite conduit connections, (A) roll-out wire bundles, (B), and match wire numbers attached on wires, (C). Connect the flex-tite conduit to their associated junction boxes.
Section Assemby Installation Instructions Section Assembly - Seal Joint Sections Section joints must be sealed with foodgrade silicon sealant. Mask the joint edges with a quick-release masking tape. Apply a 1/8" bead of Foodgrade silicon sealant. Apply moderate pressure on the gun to ensure the sealant fi lls the joint.
Section Assemby Installation Instructions Section Assembly - Seal Joint Sections Study the photos on the right. The top photo shows a correctly sealed joint. The stainless steel must be wiped with Isopropyl alcohol to remove dust, oil film, and other contaminants. 10. Note that the joint is filled presenting an even transition between sections.
Supply Connections Installation Instructions Supply Connections - Main Incoming Power The Main incoming power to the dishwasher is made at the top of machine in the control cabinet. The electrician must connect the power supply in accordance with the data stamped on the Machine Electrical Connection Plate.
Supply Connections Installation Instructions Supply Connections - Water and Steam IMPORTANT Main utility supply connections must be performed by licenced tradesmen who abide by local building, health and sanitation codes or national codes in the absence of local codes. THE MAIN INCOMING HOT WATER AND STEAM SUPPLY CONNECTIONS ARE MADE IN THE LOWER PART OF "D"...
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Supply Connections Installation Instructions Supply Connections - Chemical Dispensers Chemical dispensing systems are supplied by others. A connection point for detergent, and rinse-aid signals is provided in the in the top-mounted control cabinet. SIGNAL ONLY VENT FAN 120V COMMON RINSE AID 120V COMMON DETERGENT...
Supply Connections Installation Instructions Initial Start-up Perform the following checks and adjustments before placing the machine into service. • Check the interior of the machine and remove any foreign material. • Check the exterior of the machine — make sure that the conveyor belt is free of tape and foreign material.
Initial Start-up Installation Instructions Initial Start-up Check the direction of rotation of the conveyor belt by observing the direction arrow decal on the large conveyor drive sprocket. The sprocket is located on the side of the unload section. If rotation direction is incorrect, reverse wires L1 and L2 on the disconnect switch side of the main electrical connection terminal block located inside the control cabinet.
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Initial Start -up Check the final rinse temperature as the object enters the final rinse area. The Final rinse temperature must be 180-195°F. Adjust the temperature of the incoming water supply if necessary. Adjust the booster thermostat setting if necessary. Check the Final rinse water pressure as the object enters the final rinse area. The final rinse pressure must be 20-22 PSI. Adjust the Pressure Reducing Valve setting if necessary. Check that the pumps and final rinse shut-off before the object reaches the conveyor shut-off shelf. Check that the conveyor belt stops when the object pushes the conveyor shut-off shelf.
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C4 Wash with Scrap Basket Electric Tank Heat Installation...
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C4 Wash with Scrap Basket Electric Tank Heat Installation 100097 SCREW,TRUSS HEAD,10-32 x 1/2 SS T 100100 SCREW,ROUND HEAD,8-32 x 1/4 SS T 100154 HEX PLAIN NUT,5/16-18 SST 100547 LOCKNUT,1/2" NPT,SST 100740 HEX HEAD,5/16-18 X 1 SST 102376 WASHER,FLAT,5/16x3/4x.06 SST 104985 HEX PLAIN NUT,10-32 SST 106013...
Electric Booster Element Configuration NOTE: The location of a booster heater element is critical for the proper repair of the booster. VERIFY THE LOCATION OF ITEM NO. 3 EUCCW-6 / EUCC-6 EUCCW-4 / EUCC-4 40°F / 22° Rise BOOSTER ASSY,ELEC,R-L,15kW@208V 100003 HEX PLAIN NUT, 1/4-20 SST 106482...
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Electric Booster Element Configuration NOTE: The location of a booster heater element is critical for the proper repair of the booster. VERIFY THE LOCATION OF ITEM NO. 3 EUCCW-6 / EUCC-8 40°F / 22° Rise BOOSTER ASSY,ELEC,R-L,18kW@208V 100003 HEX PLAIN NUT, 1/4-20 SST 106482 WASHER, LOCK, 1/4 SPLIT SST 107909...
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Electric Booster Element Configuration NOTE: The location of a booster heater element is critical for the proper repair of the booster. VERIFY THE LOCATION OF ITEM NO. 3 & 4 EUCCW-6 / EUCC-6 EUCCW-4 / EUCC-4 70°F / 39° Rise BOOSTER ASSY,ELEC,R-L,25kW@208V 100003 HEX PLAIN NUT, 1/4-20 SST...
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Electric Booster Element Configuration NOTE: The location of a booster heater element is critical for the proper repair of the booster. VERIFY THE LOCATION OF ITEM NO. 3 & 4 EUCCW-8 / EUCC-8 70°F / 39° Rise BOOSTER ASSY,ELEC,R-L,32kW@208V 100003 HEX PLAIN NUT, 1/4-20 SST 106482 WASHER, LOCK, 1/4 SPLIT SST...
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Electric Booster Element Configuration NOTE: The location of a booster heater element is critical for the proper repair of the booster. VERIFY THE LOCATION OF ITEM NO. 3 & 4 EUCC-4 / EUCC-3 40°F / 22° Rise BOOSTER ASSY,ELEC,R-L,16kW@208V 100003 HEX PLAIN NUT, 1/4-20 SST 106482 WASHER, LOCK, 1/4 SPLIT SST...
Electric Booster Element Configuration NOTE: The location of a booster heater element is critical for the proper repair of the booster. VERIFY THE LOCATION OF ITEM NO. 3 & 4 EUCC-4 / EUCC-3 70°F / 39° Rise BOOSTER ASSY,ELEC,R-L,28kW@208V 100003 HEX PLAIN NUT, 1/4-20 SST 106482 WASHER, LOCK, 1/4 SPLIT SST...
Electric Booster Fill Piping (Beginning with S/N J10012728 and above) R-L Direction Shown L-R Direction Shown...
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Electric Booster Fill Piping (Beginning with S/N J10012728 and above) 100184 NIPPLE, 3/4" NPT X CLOSE BRASS 100209 NIPPLE, 1/2" NPT X CLOSE BRASS 102392 BUSHING, REDUCING, 3/4" NPT X 1/2" NPT BRASS 102438 ELBOW, STREET 1/2" X 90° BRASS 102504 PLUG, 1/2"...
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Fill Piping - No Booster (Prior to S/N J10012728) 100184 NIPPLE, 3/4" NPT X CLOSE BRASS 102392 BUSHING, REDUCING, 3/4" NPT X 1/2" NPT BRASS 102504 PLUG, 1/2" NPT SQ. HEAD BRASS 102521 TEE, 3/4" NPT BRASS 102526 TEE, RED, 3/4" X 3/4" X 1/2" NPT BRASS 107550 VALVE, PRESSURE REGULATING, 3/4"...
Fill Piping - No Booster (Beginning with S/N J10012728 and above)
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Fill Piping - No Booster (Beginning with S/N J10012728 and above) 100184 NIPPLE, 3/4" NPT X CLOSE BRASS 100209 NIPPLE, 1/2" NPT X CLOSE BRASS 102504 PLUG, 1/2" NPT SQ. HEAD, BRASS 102525 TEE, RED. 3/4" X 1/2" X 3/4" NPT BRASS 102526 TEE, RED.
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Control Cabinet (From S/N J2098 up to J08102541) Item Part Qty. Description 108122 Contactor, Motor 12A, Drive 108122 Contactor, Motor 12A, Prewash 108122 Contactor, Motor 12A, Wash 108122 Contactor, Motor 12A, Rinse 108122 Contactor, Motor 12A, Eco Rinse 108122 Contactor, Motor 12A, Steam Blower Dryer 111627 Starter, Motor 1/2HP Drive 208-240/60/3 110803...
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Control Cabinet (From S/N J2098 up to J08102541) Item Part Description Qty. 111833 Block, Terminal 185A 109014 Block, Terminal 310A 111827 Contactor, Heat Electric 60A 3P 180081 Transformer, Control 750VA, 208-240/480/60/3:120VAC 112792 Transformer, Control 750VA 575/60/3:120VAC 112351 Timer, 0-6 minute 112352 Socket, Timer 111068...
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Control Cabinet (S/N J08102541 up to J10012728) 21 22 28 29 40 41 Thermistor Installation...
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Control Cabinet (S/N J08102541 up to J10012728) Item Part Description Qty. 108122 Contactor, Motor 12A, Drive 108122 Contactor, Motor 12A, Prewash 108122 Contactor, Motor 12A, Wash 108122 Contactor, Motor 12A, Rinse 108122 Contactor, Motor 12A, Eco Rinse 108122 Contactor, Motor 12A, Steam Blower Dryer 111627 Starter, Motor 1/2HP Drive 208-240/60/3 110803...
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Control Cabinet (S/N J08102541 up to J10012728) Item Part Qty. Description 111833 Block, Terminal 185A 109014 Block, Terminal 310A 111827 Contactor, Heat Electric 60A 3P 180081 Transformer, Control 750VA, 208-240/480/60/3:120VAC 112792 Transformer, Control 750VA 575/60/3:120VAC 112351 Timer, 0-6 minute 112352 Socket, Timer 111068 Relay, 120VAC...
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Control Cabinet (S/N J10012728 and above) 32 33 28 29 SIGNAL ONLY VENT FAN 120V COMMON RINSE AID 120V COMMON DETERGENT 120V 40 41 Thermistor Installation...
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Control Cabinet (S/N J08102541 and above) Item Part Description Qty. 108122 Contactor, Motor 12A, Drive 108122 Contactor, Motor 12A, Prewash 108122 Contactor, Motor 12A, Wash 108122 Contactor, Motor 12A, Rinse 108122 Contactor, Motor 12A, Eco Rinse 108122 Contactor, Motor 12A, Steam Blower Dryer 111627 Starter, Motor 1/2HP Drive 208-240/60/3 110803...
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Control Cabinet (S/N J08102541 and above) Item Part Description Qty. 111833 Block, Terminal 185A 109014 Block, Terminal 310A 111827 Contactor, Heat Electric 60A 3P 180081 Transformer, Control 750VA, 208-240/480/60/3:120VAC 112792 Transformer, Control 750VA 575/60/3:120VAC 112351 Timer, 0-6 minute 112352 Socket, Timer 111068 Relay, 120VAC 111036...
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THIS DRAWING IS THE EUCCW PROPERTY OF AND SHALL NOT BE REPRODUCED 453494 REV. FOR ANY PURPOSE THIS IS A PRO/ENGINEER DRAWING, WITHOUT THE CONSENT OF CHAMPION INDUSTRIES DO NOT ALTER WITH PENCIL OR AUTOCAD REV. DATE DESCRIPTION SHEET SCALE: 3/16...
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30KW WASH HEAT 35KW WASH HEAT 10KW ECONO-RINSE HEAT VOLTAGE 208-220V DELTA CONNECTION VOLTAGE 208-220V DELTA CONNECTION VOLTAGE 208-220V DELTA CONNECTION TOTAL KW TOTAL KW TOTAL KW 30KW 35KW 10KW KW/CONTACTOR 20KW 10KW KW/CONTACTOR 20KW 15KW KW/CONTACTOR 10KW CONTACTOR # WIRE SIZE #1 - 10 CONTACTOR # 1&2...
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25KW WASH HEAT 20KW RINSE HEAT 10KW ECONO-RINSE HEAT VOLTAGE 208-220V DELTA CONNECTION VOLTAGE 208-220V DELTA CONNECTION VOLTAGE 208-220V DELTA CONNECTION TOTAL KW TOTAL KW TOTAL KW 25KW 20KW 10KW KW/CONTACTOR 15KW 10KW KW/CONTACTOR 10KW 10KW KW/CONTACTOR 10KW CONTACTOR # WIRE SIZE #1 - 10 CONTACTOR # WIRE SIZE #1 - 10...