Champion E Series Installation/Operation Manual With Service Replacement Parts
Blower dryer option, electric or steam, for all rack conveyor and upright conveyor dishwashers
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Installation/Operation Manual with Service Replacement Parts
3765 Champion Boulevard
Winston-Salem, NC 27105
336/661-1556 Fax: 336/661-1660
Toll-free: 800/858-4477
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
905/562-4195 Fax: 905/562-4618
Toll-free: 800/263-5798
Model EBD
E-series Blower Dryer Option
(Electric or Steam)
For all Rack Conveyor and
Upright Conveyor Dishwashers
Issue Date: 4.23.15
Manual P/N
Machine Serial No.
114896 rev. C
Printed in the USA
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Summary of Contents for Champion E Series
- Page 1 For all Rack Conveyor and Upright Conveyor Dishwashers Machine Serial No. Issue Date: 4.23.15 Manual P/N 114896 rev. C 3765 Champion Boulevard 2674 N. Service Road, Jordan Station Printed in the USA Winston-Salem, NC 27105 Ontario, Canada L0R 1S0 336/661-1556 Fax: 336/661-1660...
- Page 2 The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council, respectively, and are used by permission. The logos signify only that Champion Industries is USGBC member and CaGBC member; USGBC and CaGBC do not review, certify nor endorse the products or services offered by its members.
- Page 3 REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then enter the address below. In the U.S.A http://www.championindustries.com/register In Canada http://www.championindustries.com/canada/register...
- Page 4 PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: (Street) Province Postal Code Telephone #: ( Contact: Installation Company: Address: Telephone #: Contact:...
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Page 5: Revision History
Revision History Revision History A revision might be a part number change, a new instruction, or other information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada. -
Page 6: Limited Warranty
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided;... -
Page 7: Table Of Contents
Table of Contents Table of Contents EBD Blower Dryer Revision History ......................i Limited Warranty ......................ii Model Descriptions ......................iv ....................Installation Receiving ..............1 Mounting the Blower Dryer to the Dishwasher ...2 Electrical Connections ..........4 Steam Heat Steam Connection ........5 Steam Heat Condensate Connection ......5 .................. -
Page 8: Model Descriptions
Model Description Model Description EBD Blower Dryer Electric 12KW heater with Automatic Shut-off 2 HP Blower Motor Steam 85 lbs/hr at 15-30 PSI with Automatic Shut-off 2 HP Blower Motor... -
Page 9: Installation
Installation Receiving NOTE: The installation of the Blower Dryer must be performed by qualified service personnel. Problems due to improper installation are not covered by the Warranty. NOTE: The installation of the blower dryer must comply with all local electrical, plumbing, safety and health codes. -
Page 10: Mounting The Blower Dryer To The Dishwasher
Installation Mounting the Blower Dryer to the Dishwasher The blower dryer is shipped separately on its own pallet . Refer to the diagrams below and on the next page to mount the blower dryer to the top of the dishwasher. To mount the blower dryer: Refer to the diagram below noting the placement of (2) 2 X 4 boards to lift the BD when using a forklift. - Page 11 Installation Mounting the Blower Dryer to the Dishwasher (continued) Position the Blower dryer over the dishwasher blower dryer opening. Lower to a height of approximately 2" above the opening. Carefully lower the backside of the blower dryer as you remove the rear board from underneath the blower dryer.
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Page 12: Electrical Connections
Installation Electric Heat Blower Dryer Electrical Connections WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit. Lock-out and tag the breaker to indicate that work is being performed on the circuit. -
Page 13: Steam Heat Steam Connection
Installation Steam Heat Blower Dryer Electrical Connections THREE PHASE POWER CONNECTION 208/240/480/575V/60/3 LINE IN Steam Heat Main terminal block (MTB). To connect main power: Remove the control cabinet cover and locate the main terminal block (MTB) in the corner of the cabinet. -
Page 14: Initial Start-Up
Initial Start-up Installation Check List Make sure the dishwasher is permanently located and the blower dryer is properly mounted to the dishwasher. Remove any protective film from the blower dryer. Check the interior of the blower dryer for foreign material. Make sure the dishwasher curtains are in their proper locations. -
Page 15: Operation
Operation Normal Blower Dryer Operation ! ATTENTION ! THE BLOWER DRYER RUNS WHENEVER THE DISHWASHER PUMPS ARE ON. Press the AUTO BUTTON on the blower dryer control panel. The Green indicator light will illuminate. Turn the dishwasher POWER switch to the ON position. Push the START button (or speed select button on the E2 series upright machine). -
Page 16: Cleaning, Maintenance And Troubleshooting
Cleaning, Maintenance and Troubleshooting Cleaning Daily - At the End of the Day or every 2 hours of continuous operation Inspect the interior of the blower dryer section for foreign material. Flush the interior of the blower dryer section with fresh water. DO NOT SPRAY WATER DIRECTLY INTO THE BLOWER NOZZLE. -
Page 17: Service Replacement Parts
Service Replacement Parts Service Replacement Parts Illustrations Page Control Cabinet - Steam Heat ..........................Blower Dryer - Steam Heat............................. Control Cabinet - Electric Heat ..........................Blower Dryer - Electric Heat ........................... Blower Dryer Panels ............................... Electrical Schematic ............................... -
Page 18: Control Cabinet - Steam Heat
Control Cabinet - Steam Heat AUTO Right to Left Operation Shown... - Page 19 Control Cabinet - Steam Heat Item Part Description Qty. 333479 COVER, EBD CONTROL CABINET 114413 TIMER, 30 SECONDS 112382 RELAY, 3PDT, 10A, 120VAC 112415 SOCKET, RELAY 3-POLE 111068 RELAY, 2PDT, 10A 120VAC 111067 RELAY, 2PDT, 10A 24VAC 111036 SOCKET, RELAY 108122 CONTACTOR, 3-POLE 12A 111629...
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Page 20: Blower Dryer - Steam Heat
Blower Dryer - Steam Heat... - Page 21 Blower Dryer - Steam Heat Item Part Description Qty. 110836 FITTING, STRAIGHT 1/2" SEALTITE 901054 MOTOR, BLOWER 2HP, MV/60/3 (ALL S/N's) 901055 MOTOR, BLOWER 2HP, 575/60/3 (All S/N's) 331574 PLATE, DRIVE SIDE CLOSE-OFF 112033 HOUSING, BLOWER 111831 IMPELLER, BLOWER 3450 RPM 112032 CONE, INLET BLOWER 330771...
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Page 22: Control Cabinet - Electric Heat
Control Cabinet - Electric Heat AUTO Right to Left Operation Shown... - Page 23 Control Cabinet - Electric Heat Item Part Description Qty. 333479 COVER, EBD CONTROL CABINET 114413 TIMER, 30 SECONDS 112382 RELAY, 3PDT, 10A, 120VAC 112415 SOCKET, RELAY 3-POLE 111068 RELAY, 2PDT, 10A 120VAC 111067 RELAY, 2PDT, 10A 24VAC 111036 SOCKET, RELAY 108122 CONTACTOR, 3-POLE 12A 111629...
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Page 24: Blower Dryer - Electric Heat
Blower Dryer - Electric Heat STAGE TWO HEATERS (T-STAT CONTROLLED) STAGE ONE HEATERS HEATER (100% ON) INSTALL BUSBARS AS SHOWN... - Page 25 Blower Dryer - Electric Heat Item Part Description Qty. 110836 FITTING, STRAIGHT 1/2" SEALTITE 900154 MOTOR, BLOWER 2HP, MV/60/3 (ALL S/N's) 900155 MOTOR, BLOWER 2HP, 575/60/3 (ALL S/N's) 331574 PLATE, DRIVE SIDE CLOSE-OFF 112033 HOUSING, BLOWER 111831 IMPELLER, BLOWER 3450 RPM 112032 CONE, INLET BLOWER 330771...
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Page 26: Blower Dryer Panels
Blower Dryer Panels... - Page 27 Blower Dryer Panels Item Part Description Qty. 100073 SCREW, 1/4-20 X 1/2" TRUSS HD. SST 333479 COVER, CONTROL CABINET 333477-2 CABINET, CONTROL 333485 PANEL, ENTRANCE (L-R) 333484 PANEL, ENTRANCE (R-L) 331561 PANEL, FRONT (R-L) (L-R) 330566 HOOD, INTAKE 331565 PANEL, REAR (R-L) (L-R) 333483 PANEL, TOP (R-L) (L-R)
- Page 28 Electrical Schematic...