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EB 3965 EN Translation of original instructions Type 3965 Solenoid Valve Island Edition April 2019...
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Î For the safe and proper use of these instructions, read them carefully and keep them for later reference. Î If you have any questions about these instructions, contact SAMSON‘s After-sales Service Department (aftersalesservice@samson.de). The mounting and operating instructions for the devices are included in the scope of delivery.
In case operators intend to use the solenoid valve island in other appli- cations or conditions than specified, contact SAMSON. SAMSON does not assume any liability for damage resulting from the failure to use the de- vice for its intended purpose or for damage caused by external forces or any other external factors.
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Responsibilities of operating personnel Operating personnel must read and understand these mounting and operating instructions as well as the referenced documents and observe the specified hazard statements, warnings and caution notes. Furthermore, the operating personnel must be familiar with the applicable health, safety and accident prevention regulations and comply with them. EB 3965 EN...
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Referenced documentation The following documents apply in addition to these mounting and operating instructions: − Data sheet u T 3965 − The mounting and operating instructions of the components on which the solenoid valve island is mounted (valve, actuator, valve accessories etc.)
Î Installation, operation or maintenance of the solenoid valve island must only performed by personnel who has undergone special training or instructions or who is authorized to work on explosion-protected devices in hazardous areas. Î Observe the type of protection and the conditions for control specific to the type of protection according to the EC type examination certificate. EB 3965 EN...
Incorrect assignment of the terminals will damage the solenoid valve island and will lead to malfunction. For the solenoid valve island to function properly, the prescribed terminal assignment must be observed. Î Connect the electrical wiring to the solenoid valve island according to the prescribed terminal assignment. EB 3965 EN...
See technical data for ambient temperature Model number Device index Model 3965 - 110 Var.-ID Serial no. SAMSON AG D-60314 Frankfurt Made in Germany Structure of the article code Fig. 1: Versions without explosion protection See following three pages. (example) SAMSON 3965-1...
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Markings on the device Type 3965 Solenoid Valve Island Order no. 3965- x x x x x x x x x x x x x 0 0 Type of protection No explosion protection II 2 G Ex ia IIC T6 and II 2 D IP 65 T 80 °C 1) Ex ia IIC T6 and Ex tD A21 IP 65 T 80 °C 2) II 3 G Ex nA II T6 or II 3 G Ex nL IIC T6 and II 3 D IP 54 T 80 °C or II 3 D IP 65 T 80 °C 3) Ex nA II T6 or Ex nL IIC T6 and Ex tD A21 IP 54 T 80 °C or Ex tD A21 IP 65 T 80 °C...
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Markings on the device Type 3965 Solenoid Valve Island Order no. 3965- x x x x x x x x x x x x x 0 0 Number of switching functions Base module for reserve switching functions Without 1 base module with 2x 2/2-way or 3/2-way function or 1x 5/2-way function 2 base modules with 4x 2/2-way or 3/2-way function or 2x 5/2-way function 3 base modules with 6x 2/2-way or 3/2-way function or 3x 5/2-way function...
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Markings on the device Type 3965 Solenoid Valve Island Order no. 3965- x x x x x x x x x x x x x 0 0 Pneumatic connection module With pressure reducer, G threaded connection Without pressure reducer, G threaded connection...
Solenoid pilot valves The solenoid pilot valves consist of an elec- tropneumatic binary converter (A) with a manual override (B) and LED (C). The pilot supply for the electropneumatic binary con- verter (A) is routed through the pressure re- ducer (5) and the restrictor (6). See Fig. 3. EB 3965 EN...
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Design and principle of operation Legend Electropneumatic binary converter Outlet nozzle Flapper Spring Solenoid Pressure reducer Restrictor Manual override (optional) Poppet valve Fig. 3: Functional diagram of 3/2-way solenoid valve EB 3965 EN...
Filter (for pilot duct in poppet valve) Interface base between module and poppet valve 0430-1725 Turnable gasket for 3/2-way and 5/2-way function 0430-1956 Turnable gasket for 2/2-way 0430-1761 Molded seal for pilot supply for solenoid pilot valve EB 3965 EN...
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Cable gland M20x1.5 made of black polyamide (for common cable) 8808-1012 Cable gland M20x1.5 made of blue polyamide (for common cable) 1400-9389 Multi-pole cable socket, 32-pole, made of gray polyamide Input module for NAMUR sensors 8862-0100 Input module for 16 NAMUR sensors (Ex ia), IP 20 EB 3965 EN...
External pilot supply over port 8 Internal pilot supply over port 9 The maximum permissible ambient temperature of the solenoid valve island depends on the permissible ambient temperature of the components, type of protection and temperature class. EB 3965 EN...
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One or two switching functions are possible per base module. The air flow rate when p = 2.4 bar and p = 1.0 bar is calculated using the following formula: Q = K x 36.22 in m³/h. The maximum permissible ambient temperature of the solenoid valve island depends on the permissible ambient temperature of the components, type of protection and temperature class. EB 3965 EN...
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Pairs of values U apply to 6, 12, 24 V DC nominal signals: Maximum 25 V/150 mA, 27 V/125 mA, 28 V/115 mA, values when Output current 30 V/100 mA, 32 V/85 mA connected to a certified Power dissipation 250 mW No restrictions intrinsically Outer capacitance ≈ 0 safe circuit Outer inductance ≈ 0 –45 to +60 °C Ambient Temperature class –45 to +70 °C temperature –45 to +80 °C EB 3965 EN...
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Output current 132 mA connected to Power dissipation 250 mW No restrictions a certified Outer capacitance ≈ 0 energy- limited circuit Outer inductance ≈ 0 –45 to +60 °C Ambient Temperature class –45 to +70 °C temperature –45 to +80 °C Maximum permissible value at 100 % duty cycle. The maximum permissible value U applies to explosion-protected versions. II 2 G Ex ia IIC T6 (Zone 1) and II 2 D IP 65 T 80°C (Zone 21) according to EC type examination certificate PTB 05 ATEX 2044 X Permissible maximum values when connected to a certified intrinsically safe circuit II 3 G Ex nA II T6 or II 3 G Ex nL IIC T6 (Zone 2) and II 3 D IP 54 T 80°C or II 3 D IP 65 T 80°C (Zone 22) according to statement of conformity PTB 06 ATEX 2003 X Permissible maximum values when connected to a certified energy-limited circuit EB 3965 EN...
A maximum of 14 switching functions are possible when connected to a galvanically isolated circuit. The cable socket with seal is not included in the scope of delivery (see section 3.1). 3.3 Dimensions Bottom view Clearance Clearance 5x38 10 26 ~ 80 ~ 85 ~ 140 Common cable (1.5 m long) with M20x1.5 cable gland G ¼ Multi-pole connector G Further views are shown on the next page EB 3965 EN...
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Design and principle of operation Front view Filter G ¼ (accessories) Top view Pressure reducer Dummy plate for reserve switching function Vent plug G ¼ Further views are shown on the next page EB 3965 EN...
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Legend for Fig. 5 on page 25 Left end plate Base module with 5/2-way solenoid valve Base module with 3/2-way solenoid valve and dummy plate for reserve switching function Base module with 2x 2/2-way or 3/2-way solenoid valve Pneumatic connection module with pressure reducer Electrical connection module for PROFIBUS-DP Connecting plate G EB 3965 EN...
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Design and principle of operation Bottom view 5x38 Input module (Ex ia) PROFIBUS-DP (Ex ia) Connecting cable (2 m long) 24 V DC (Ex e) Grounding terminal 17 21 17 G ¼ G Front view Filter G ¼ (accessories) Fig. 5: Sample configuration with electrical connection module for PROFIBUS-DP (Ex ia) · Dimensions in mm EB 3965 EN...
SAMSON and the forwarding agent − Observe storage instructions. (refer to delivery note). − Avoid long storage times. − Contact SAMSON in case of different 4.1 Unpacking storage conditions or long storage periods. NOTICE Storage instructions Risk of device damage due to foreign parti- −...
Risk of degree of protection being rendered site of installation, mount additional ineffective. protection to the enclosure. Only operate the device with the enclosure closed and the exhaust air filters installed. EB 3965 EN...
NAMUR sensors must be installed in a (protection by enclosure), observe clauses dust-tight enclosure (degree of protection 5.6.3.2 and 18.2 of EN 60079-14:2008 for IP 65 according to IEC 60529). method A. For use in explosive atmospheres zone 22 with non-conductive dust, the solenoid valve island and the input module for NAMUR sensors must be installed in an enclosure (degree of protection IP 54 according to IEC 60529). EB 3965 EN...
NOTICE An operating pressure above the maximum permissible operating pressure will damage the solenoid valve island. − Observe the max. operating pressure (see technical data in section 3.2). EB 3965 EN...
3. Clean the strainer (3) or renew it and − Pressure max. 6.0 bar screw it back into the port. With internal pilot supply over port 9 (with 4. Screw the male connector (1) with seal pressure reducer): (2) back into the port. EB 3965 EN...
− Do not exceed the maximum permissible Fig. 8: Supply air and exhaust air connections values specified in the EC type examina- tion certificates when interconnecting in- trinsically safe electrical equipment (U or I or P or C and L or L EB 3965 EN...
Conditions concerning tions. connection The maximum permissible values specified in the EC type examination certificates apply The specifications in the EC type examination when interconnecting equipment with protec- certificate PTB 05 ATEX 2044 X for zone 1 tion level 'ic' and equipment operated ac- or 21 and the statement of conformity cording to type of protection Ex nL IIC (see PTB 06 ATEX 2003 X for zone 2 or 22 apply page 71) and the statement of conformity for connection to intrinsically safe current (see page 51). circuits (see pages 73 to 50). EB 3965 EN...
Fig. 9. Legend 1 Vent plug G ¼ 2 Yellow LED (optional) 3 Manual override (optional) − Push the pushbutton − Push and turn the switch clockwise by 90°. To unlock, turn it in the other direction. Fig. 9: Electric status indication and manual override EB 3965 EN...
Legend The degree of protection IP 40 (according to 1 Single connector according to IEC 60529: 1989) is only guaranteed when EN 175301-803 the cable socket is mounted properly with the seal underneath it. Fig. 10: Electrical connection with single connectors Y1 to Y16 – Fig. 11: Wiring diagram for single connector EB 3965 EN...
Two pairs of conductors (Y1 – Y2 to Y15 – 2 Cable gland M20x1.5 Y16) are grouped together in the devices Fig. 12: Electrical connection with common with 5/2-way function and tied together with cable a correspondingly labeled cable tie (see Fig. 14). EB 3965 EN...
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Y15 2– Yellow White White Y14 2– Brown Y16 2– Brown Gray Fig. 13: Wiring diagram for common cable Y15 2– Pink (2/2-way and 3/2-way functions) White Y16 2– Brown Fig. 14: Wiring diagram for common cable (5/2-way function) EB 3965 EN...
Y16) are grouped together in the devices 1 Multi-pole connector with 2/2-way and 3/2-way functions (see Fig. 16). Fig. 15: Electrical connection with multi-pole Two pairs of conductors (Y1 – Y2 to Y15 – connector Y16) are grouped together in the devices with 5/2-way function (see Fig. 17). EB 3965 EN...
Note tive solenoid pilot valve from the poppet The solenoid valve island was checked by valve. SAMSON before it left the factory. − The product warranty becomes void if ser- Note vice or repair work not described in these A Torx TX 9 screwdriver is required for the instructions is performed without prior self-tapping screw.
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7. Switch on the power supply. Legend 1 Holder 2 Self-tapping screw 2.5x10 3 O-ring 8x1.5 4 O-ring 2x1 5 Seal with restriction Fig. 18: Solenoid pilot valve with single connector EB 3965 EN...
Prior to assembly, check that the O-rings (3 and 4) and seal with restriction (5) are seat- ed correctly on the poppet valve flange. 5. Switch on the power supply. 6. An LED (optional) indicates the function- ing of the solenoid pilot valve. EB 3965 EN...
4. Send the shipment to the address given on the RMA. Note Further information on returned devices and how they are handled can be found at u www.samson.de > Service & Support > After Sales Service. EB 3965 EN...
Malfunctions 8 Malfunctions Note Contact SAMSON's After-sales Service department for malfunctions not listed in Table 1 (see section 10.1). Table 1: Troubleshooting Malfunction Possible reasons Recommended action For pneumatic connection module with pressure reducer: − Unscrew the screw plug out of the pressure reducer.
1. Close the shut-off valves upstream of the solenoid valve island to stop the com- pressed air from flowing through the so- lenoid valve island. 2. Relieve the pipelines completely of pres- sure. 3. Disconnect and lock the power supply. 4. Remove the solenoid valve island from the pipeline. EB 3965 EN...
3965 > Downloads > Certificates. arise. E-mail address You can reach the After-sales Service De- partment at aftersalesservice@samson. Addresses of SAMSON AG and its subsid- iaries The addresses of SAMSON AG, its subsidiaries, representatives and service facilities worldwide can be found on our website (www.samson.de) or in all SAMSON product catalogs.
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60314 Frankfurt am Main, Germany Description of the additions and modifications The subject of this Addendum is the assessment of the Model 3965-1 …. Solenoid Valve Island with respect to the requirements of the standard series EN 60079 and EN 61241.
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EC Type Examination Certificate Number PTB 09 ATEX 2033 Equipment: Type 1170-3184 CPU Module and Type 1170-3185 NAMUR Module for Type 3965-1131 Solenoid Valve Island (PROFIBUS DP) Manufacturer: SAMSON AG, Mess- und Regeltechnik Address: Weismüllerstrasse 3, 60314 Frankfurt am Main, Germany This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to.
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This test report may be reproduced unaltered only. Extracts or amendments shall require the prior approval of the Physikalisch- Technische Bundesanstalt. Physikalisch-Technische Bundesanstalt – Bundesallee 100 - D 38116 Braunschweig Page 2/5 Ptb57-3965 PA.doc EB 3965 EN...
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The Type 1170-3184 CPU Module and the Type 1170-3185 NAMUR Module is an optional component of the Type 3965-1.. Solenoid Valve Island type tested in version Type 3965-1131 for PROFIBUS DP connection in PTB 05 ATEX 2044 X. The CPU module serves as communication interface between the in-system communication lines and the external RS485 IS bus systems (PROFIBUS DP).
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This test report may be reproduced unaltered only. Extracts or amendments shall require the prior approval of the Physikalisch-Technische Bundesanstalt. Physikalisch-Technische Bundesanstalt – Bundesallee 100 - D 38116 Braunschweig Page 4/5 Ptb57-3965 PA.doc EB 3965 EN...
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This test report may be reproduced unaltered only. Extracts or amendments shall require the prior approval of the Physikalisch-Technische Bundesanstalt. Physikalisch-Technische Bundesanstalt – Bundesallee 100 - D 38116 Braunschweig Page 5/5 Ptb57-3965 PA.doc EB 3965 EN...
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Explosive Atmospheres – Directive 94/9/EC EC type examination certificate number PTB 11 ATEX 2021 X Equipment: Type 3965-1131 PROFIBUS DPplus Solenoid Valve Island Manufacturer: SAMSON AG Mess- und Regeltechnik Address: Weismüllerstraße 3, 60314 Frankfurt am Main, Germany This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to.
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(14) (15) Description of the equipment The Type 3965-1131 PROFIBUS DPplus Solenoid Valve Island consists of the Type 1170-3010 Power Supply Module, the Type 1170-3184 CPU Module and the Type 1170-3185 NAMUR Module. The solenoid valve island is designed as a commu- nication interface between the internal communication lines within the system and the external RS-485-IS bus system (PROFIBUS DP).
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EC type examination certificates without signature nor seal are invalid. This EC type examination certificate may only be reproduced without changes. Excerpts or modifications are to be approved by Physikalisch-Technische Bundesanstalt. Physikalisch-Technische Bundesanstalt · Bundesallee 100 · 38116 Braunschweig · Germany EB 3965 EN...
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EC type examination certificates without signature nor seal are invalid. This EC type examination certificate may only be reproduced without changes. Excerpts or modifications are to be approved by Physikalisch-Technische Bundesanstalt. Physikalisch-Technische Bundesanstalt · Bundesallee 100 · 38116 Braunschweig · Germany EB 3965 EN...
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EC type examination certificates without signature nor seal are invalid. This EC type examination certificate may only be reproduced without changes. Excerpts or modifications are to be approved by Physikalisch-Technische Bundesanstalt. Physikalisch-Technische Bundesanstalt · Bundesallee 100 · 38116 Braunschweig · Germany EB 3965 EN...
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(16) Assessment and Test Report PTB Ex 12-21283 (17) Special conditions If the Type 3965-1131 PROFIBUS DPplus Solenoid Valve Island is to be used in haz- ardous areas of zone 21, it must be mounted in an additional enclosure made of steel, stainless steel or plastic.
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Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres – EC Type Examination Certificate Number Equipment: Model 3965-8. .Solenoid Operated Valve Block Manufacturer: SAMSON AG Mess- und Regeltechnik Address: Weismüllerstr. 3, 60314 Frankfurt am Main, Germany The equipment and any acceptable variation thereof are specified in the schedule to this certificate and the documents referred to therein.
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Statements of conformity without signature and seal are invalid. This Statement of conformity may be reproduced only in its entirety and without any changes, schedule. Extracts or changes shall require the prior approval of the Physikalisch-Technische Bundesanstalt. EB 3965 EN...
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(13) (14) (15) The Model 3965-8... Solenoid Operated Valve Block serves for converting electrical binary signals into pneumatic output signals. It is used in hazardous locations. The correlation between version, temperature classification, permissible ambient temperature ranges and maximum power dissipation is show in the table below: Version 60 °C...
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When the Model 3965-8... Solenoid Operated Valve Block in to be used in hazardous locations where conductive dusts according to EN 50281-1-1:1998 are present, it shall be mounted in an additional enclosure or steel or stainless steel resp. or of plastic. Evidence shall be furnished that the enclosure inclusive of its connection facilities and bushings comply with Degree of Protection IP65 according to IEC 60529.
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60314 Frankfurt am Main, Germany Description of the additions and modifications The subject of this Addendum is the assessment of the Model 3965-8 …. Solenoid Valve Island with respect to the requirements of the standard series EN 60079 and EN 61241.
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Leiter Qualitätssicherung/Head of Quality Managment/ Zentralabteilungsleiter/Head of Department/Chef du département Responsable de l'assurance de la qualité Entwicklungsorganisation/Development Organization SAMSON AKTIENGESELLSCHAFT Telefon: 069 4009-0 · Telefax: 069 4009-1507 Revison 07 Weismüllerstraße 3 60314 Frankfurt am Main E-Mail: samson@samson.de EB 3965 EN...
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Leiter Qualitätssicherung/Head of Quality Managment/ Zentralabteilungsleiter/Head of Department/Chef du département Responsable de l'assurance de la qualité Entwicklungsorganisation/Development Organization SAMSON AKTIENGESELLSCHAFT Telefon: 069 4009-0 · Telefax: 069 4009-1507 Revison 07 Weismüllerstraße 3 60314 Frankfurt am Main E-Mail: samson@samson.de EB 3965 EN...
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Leiter Qualitätssicherung/Head of Quality Managment/ Zentralabteilungsleiter/Head of Department/Chef du département Responsable de l'assurance de la qualité Entwicklungsorganisation/Development Organization SAMSON AKTIENGESELLSCHAFT Telefon: 069 4009-0 · Telefax: 069 4009-1507 Revison 07 Weismüllerstraße 3 60314 Frankfurt am Main E-Mail: samson@samson.de EB 3965 EN...
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Leiter Qualitätssicherung/Head of Quality Managment/ Zentralabteilungsleiter/Head of Department/Chef du département Responsable de l'assurance de la qualité Entwicklungsorganisation/Development Organization SAMSON AKTIENGESELLSCHAFT Telefon: 069 4009-0 · Telefax: 069 4009-1507 Revison 07 Weismüllerstraße 3 60314 Frankfurt am Main E-Mail: samson@samson.de EB 3965 EN...
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Leiter Qualitätssicherung/Head of Quality Managment/ Zentralabteilungsleiter/Head of Department/Chef du département Responsable de l'assurance de la qualité Entwicklungsorganisation/Development Organization SAMSON AKTIENGESELLSCHAFT Telefon: 069 4009-0 · Telefax: 069 4009-1507 Revison 07 Weismüllerstraße 3 60314 Frankfurt am Main E-Mail: samson@samson.de EB 3965 EN...
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Leiter Qualitätssicherung/Head of Quality Managment/ Zentralabteilungsleiter/Head of Department/Chef du département Responsable de l'assurance de la qualité Entwicklungsorganisation/Development Organization SAMSON AKTIENGESELLSCHAFT Telefon: 069 4009-0 · Telefax: 069 4009-1507 Revison 07 Weismüllerstraße 3 60314 Frankfurt am Main E-Mail: samson@samson.de EB 3965 EN...
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Leiter Qualitätssicherung/Head of Quality Managment/ Zentralabteilungsleiter/Head of Department/Chef du département Responsable de l'assurance de la qualité Entwicklungsorganisation/Development Organization SAMSON AKTIENGESELLSCHAFT Telefon: 069 4009-0 · Telefax: 069 4009-1507 Revison 07 Weismüllerstraße 3 60314 Frankfurt am Main E-Mail: samson@samson.de EB 3965 EN...
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