Comtrol DeviceMaster MOD Series Hardware Installation And Configuration Manual

Comtrol DeviceMaster MOD Series Hardware Installation And Configuration Manual

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Hardware Installation and
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Summary of Contents for Comtrol DeviceMaster MOD Series

  • Page 1 Modbus Hardware Installation and Configuration Guide...
  • Page 2 Copyright © 2005 - 2017. Comtrol Corporation. All Rights Reserved. Comtrol Corporation makes no representations or warranties with regard to the contents of this document or to the suitability of the Comtrol product for any particular purpose. Specifications subject to change without notice.
  • Page 3: Table Of Contents

    Table of Contents Getting Started ........................7 Modbus Protocol Types Supported ......................7 Modbus Router............................7 Modbus/TCP..............................8 Modbus Server ............................10 Quick Start ..............................11 Locating Software and Documentation ....................12 Hardware Installation......................15 Product Name Change Notification ......................15 Installation Overview ..........................16 1-Port - Panel Mount (DB9) Installation ....................
  • Page 4 Table of Contents Four Screw Terminals ..........................52 Serial Terminal (4) Connectors........................ 52 Serial Terminal (4) Null-Modem Cables (RS-232) .................. 53 Serial Terminal (4) Null-Modem Cables (RS-422) .................. 53 Serial Terminal (4) Straight-Through Cables (RS-232/485) ..............53 Serial Terminal (4) Loopback Signals ..................... 54 Connecting Serial Devices........................
  • Page 5 Table of Contents External Power Supply Specifications ................79 1-Port Panel Mount 5-30VDC Power Supply ..................79 MOD-2101 and MOD-2201: 1-Port DIN Rail Power Supply ..............80 MOD-2202 and MOD-2402: 2-Port (Serial Terminals) Power Supply..........81 MOD-2102 and MOD-2302: 2-Port DB9 Power Supply (Bottom) ............82 MOD-2102 and MOD-2302: 2-Port DB9 Power Supply (Top) ..............
  • Page 6 Table of Contents 6 - Table of Contents DeviceMaster MOD | UP Hardware Installation and Configuration Guide: 2000630 Rev. B...
  • Page 7: Getting Started

    Getting Started This guide discusses initial DeviceMaster Industrial Gateway installation and hardware configuration for the DeviceMaster MOD and DeviceMaster UP platforms. The DeviceMaster Industrial Gateway is a network attached, solid-state device server, which hosts an Industrial Ethernet engine and translates device communications to a programmable logic controller (PLC) and any serial device.
  • Page 8: Modbus/Tcp

    Getting Started • Eliminate Modbus device ID conflicts and solve device ID configuration problems • Enable Modbus security by blocking write messages in Read-Only Mode • Device ID to Modbus/TCP slave via configurable IP address and TCP/IP port • Modbus Network Bridging support Note: You can refer to the web site for more information about Modbus Router.
  • Page 9 Getting Started the DeviceMaster UP will provide the solution. Modbus/TCP firmware supports the following controllers: • Modbus/TCP masters and slaves • Modbus/RTU and Modbus/ASCII serial masters and slaves • Applications over Ethernet TCP/IP connections (raw/ASCII only) Modbus/TCP firmware supports the following devices: •...
  • Page 10: Modbus Server

    Serial port specific statistics and status Serial port message logging • Combined with a serial port redirector, such as the Comtrol Secure Port Redirector, can support up to six COM port connections to each serial port 10 - Getting Started...
  • Page 11: Quick Start

    Getting Started Quick Start Installation and configuration follows these steps. 1. Connect the hardware (Page 15). 2. Install PortVision DX (Page 32). 3. Configure the DeviceMaster network settings (Page 35). 4. If necessary, install or update the firmware on the DeviceMaster for your protocol (Page 39).
  • Page 12: Locating Software And Documentation

    Modbus Router. PortVision DX is the application for Windows that you use to configure network settings and update the firmware. Use PortVision DX to manage Comtrol Ethernet-attached devices to: • Scan the network for attached devices •...
  • Page 13 Getting Started Modbus Server Firmware and Documentation Link Modbus Server (.msi) contains the firmware and supporting files. The firmware provides embedded Firmware configuration web pages. You may need to update the DeviceMaster MOD or DeviceMaster UP with the latest version. Modbus Server User Guide contains detailed protocol- Documentation specific information about the DeviceMaster MOD or...
  • Page 14 Getting Started 14 - Getting Started DeviceMaster MOD | UP Hardware Installation and Configuration Guide: 2000630 Rev. B...
  • Page 15: Hardware Installation

    Hardware Installation Product Name Change Notification Comtrol has implemented a product name change for our DeviceMaster and DeviceMaster UP 2-port DIN rail models to align with our new 1-port and 4-port DIN rail model names. Old Name/ New Model Part Number...
  • Page 16: Installation Overview

    Hardware Installation Installation Overview Use the links below to locate installation procedures for the following models: DeviceMaster MOD and Ports Installation Procedure DeviceMaster UP Model DeviceMaster UP 1-Port - Panel Mount (DB9) Installation DB9 serial port on Page 17 Panel mount DeviceMaster MOD-2201 MOD-2201: 1-Port DIN Rail (Terminal Screw terminal serial port...
  • Page 17: 1-Port - Panel Mount (Db9) Installation

    Hardware Installation 1-Port - Panel Mount (DB9) Installation Use the following procedure to install the DeviceMaster 1-Port (panel mount). 1. Place the DeviceMaster 1-Port on a stable surface and skip to Step 2 optionally mount the DeviceMaster using the mounting flanges or DIN rail adapters.
  • Page 18 Hardware Installation Observe proper ESD techniques when connecting and disconnecting the DeviceMaster. • Insert the earth ground wire into the earth ground screw terminal. Caution • Insert the DC positive wire into the Return Earth Gnd positive screw terminal and the DC 5-30VDC return wire into the return screw terminal.
  • Page 19: Mod-2201: 1-Port Din Rail (Terminal Block) Installation

    Hardware Installation MOD-2201: 1-Port DIN Rail (Terminal Block) Installation Use the following procedure to install MOD-2201. See MOD-2101: 1-Port DIN Rail (DB9) Installation on Page 20 if the DeviceMaster has DB9 serial connectors. 1. Attach the MOD-2201 1-Port to the DIN rail adapter. 2.
  • Page 20: Mod-2101: 1-Port Din Rail (Db9) Installation

    Hardware Installation Do not connect RS-422/485 devices until the IP address is configured and an appropriate port interface type has been configured. The default port setting is RS-232. Caution 5. Go to Preparing the DeviceMaster for Configuration on Page 31 for default network settings and how to configure the DeviceMaster for use.
  • Page 21 Hardware Installation 4. Verify that the Status LED has completed the boot cycle and network connection for the MOD-2101 is functioning properly using the following table. MOD-2101 LED Descriptions The STATUS LED on the device is lit, indicating you have power and it has completed the boot cycle.
  • Page 22: Mod-2202 And Mod-2402: 2-Port Din Rail (Terminal Block) Installation

    Hardware Installation MOD-2202 and MOD-2402: 2-Port DIN Rail (Terminal Block) Installation Use the following procedure to install DeviceMaster 2-port models (1E and 2E) with serial screw terminal connectors. See MOD-2102 and MOD-2302: 2-Port DIN Rail (DB9) Installation on Page 24 if the DeviceMaster has DB9 serial connectors. 1.
  • Page 23 Hardware Installation 4. Verify that the Status LED has completed the boot cycle and network connection for the DeviceMaster is functioning properly using the following table. 2-Port with Serial Terminal Connectors LED Descriptions The STATUS LED on the device is lit, indicating you have power and it has completed the boot cycle.
  • Page 24: Mod-2102 And Mod-2302: 2-Port Din Rail (Db9) Installation

    Hardware Installation MOD-2102 and MOD-2302: 2-Port DIN Rail (DB9) Installation Use the following procedure to install DeviceMaster 2-port models (1E and 2E) with DB9 connectors. 1. Attach the DeviceMaster 2-Port to the DIN rail adapter. 2. Connect the power supply and apply power to the DeviceMaster using the power supply specifications on the product label and the following information.
  • Page 25 Hardware Installation • MOD-2102: Connect the 10/100 port to the same Ethernet network segment as the host PC using a standard network cable. • MOD-2302: Connect either 10/100 port to the same Ethernet network segment as the host PC using a standard network cable. You can daisy- chain another DeviceMaster or Ethernet device to the other Ethernet port.
  • Page 26: Mod-2304: 4-Port Din Rail (Db9) Installation

    Hardware Installation MOD-2304: 4-Port DIN Rail (DB9) Installation Use the following procedure to install MOD-2304. 1. Attach the DeviceMaster to the DIN rail adapter. 2. Connect the power supply and apply power to the DeviceMaster using the power supply specifications on the product label and the following information.
  • Page 27 Hardware Installation 4. Verify that the Status LED has completed the boot cycle and network connection for the DeviceMaster is functioning properly using the following table. MOD-2304 LED Descriptions The STATUS LED on the device is lit, indicating you have power and it has completed the boot cycle.
  • Page 28: 4-Port Panel Mount Installation

    Hardware Installation 4-Port Panel Mount Installation Use the following procedure to install the DeviceMaster 4-port. 1. Optionally, attach the mounting brackets using the screws provided in the kit (6-32 1/4” flathead machine) or place the DeviceMaster on a stable surface. Failure to use the correct screws can damage the PCB and void the warranty.
  • Page 29: Adding A Unit To An Existing Installation

    Hardware Installation Do not connect RS-422/485 devices until the IP address is configured and an appropriate port interface type has been configured. The default port setting is RS-232. Caution 5. Go to Preparing the DeviceMaster for Configuration on Page 31 to install PortVision DX, configure the network settings, and if necessary, upload the appropriate protocol firmware on the DeviceMaster.
  • Page 30 Hardware Installation 30 - Hardware Installation DeviceMaster MOD | UP Hardware Installation and Configuration Guide: 2000630 Rev. B...
  • Page 31: Preparing The Devicemaster For Configuration

    Preparing the DeviceMaster for Configuration The DeviceMaster platform includes PortVision DX, which is the management application that you use to manage all Comtrol Ethernet-attached devices. This section contains these topics: • PortVision DX Overview • PortVision DX Requirements on Page 32 •...
  • Page 32: Portvision Dx Requirements

    Note: Refer to the download site for information about Windows operating systems and PortVision DX. PortVision DX requires that you connect the Comtrol Ethernet-attached product to the same network segment as the Windows host system if you want to be able to scan and locate it automatically during the configuration process.
  • Page 33 Preparing the DeviceMaster for Configuration 4. Click I accept the terms in the License Agreement and Next. 5. Click Next or optionally, browse to a different location and then click Next. 6. Click Next to configure the shortcuts. DeviceMaster MOD | UP Hardware Installation and Configuration Guide: 2000630 Rev. B Preparing the DeviceMaster for Configuration - 33...
  • Page 34 Preparing the DeviceMaster for Configuration 7. Click Install. 8. Depending on the operating system, you may need to click Yes to the Do you want to allow the following program to install software on this computer? query. 9. Click Launch PortVision DX and Finish in the last installation screen. 10.
  • Page 35: Configuring The Network Settings

    Preparing the DeviceMaster for Configuration 11. Select the Comtrol Ethernet-attached products that you want to locate and then click Scan. You can save time if you only scan for DeviceMasters. Note: If the Comtrol Ethernet-attached product is not on the local segment and it has been programmed with an IP address, it will be necessary to manually add the Comtrol Ethernet-attached product to PortVision DX.
  • Page 36 Preparing the DeviceMaster for Configuration 4. Click Scan to locate the Comtrol Ethernet-attached products including the DeviceMaster on the network. Note: If you do not have any RocketLinx managed switches or IO-Link Masters, it saves scanning time if you do not scan for them.
  • Page 37 Preparing the DeviceMaster for Configuration 6. Optionally, rename the DeviceMaster in the Device Name field. Note: The MAC address Device Status fields are automatically populated and you cannot change those values. 7. Optionally, enter the serial number, which is on a label on the DeviceMaster. 8.
  • Page 38: Checking The Protocol Firmware Version

    DeviceMaster. If you see SocketServer or NS-Link as the Software Version, you must load the appropriate firmware for your protocol. 3. Check the Comtrol FTP site to see if there is a later version available: http://downloads.comtrol.com/html/DM_UP_main.htm. 4. If applicable, download the latest version and go to...
  • Page 39: Uploading Protocol-Specific Firmware On The Devicemaster

    1. Execute the .msi file that you downloaded for the firmware. 2. Start PortVision DX by double-clicking the PortVision DX desktop icon or click Comtrol > PortVision DX. 3. Right-click the device or devices for which you want to upload firmware and click the Advanced >...
  • Page 40 Preparing the DeviceMaster for Configuration 5. Click Yes to upload the firmware. 6. Click OK to the advisory message about waiting until the DeviceMaster is on- line and in the next minute the DeviceMaster unit or units should display ON- LINE in the Status field.
  • Page 41: Customizing Portvision Dx

    Preparing the DeviceMaster for Configuration Customizing PortVision DX You can customize how PortVision DX displays the devices. You can even create sessions tailored for specific audiences. You can also add shortcuts to other applications using Tools > Applications > Customize feature. The following illustrates how you can customize your view.
  • Page 42: Accessing Devicemaster Documentation From Portvision Dx

    PortVision DX. How to Download Use this procedure to initially download a document or documents. Documentation 1. If necessary, open Comtrol > PortVision DX or use the desktop shortcut. 2. Click Help > Documentation. 3. Optionally, click the DOWNLOAD THE CURRENT...
  • Page 43: How To Open Previously Downloaded Documents

    Previously PortVision DX. Downloaded Note: Optionally, you can browse to the Program Files (x86) > Comtrol > PortVision Documents DX > Docs subdirectory and open the document. 1. If necessary, open Comtrol > PortVision DX or use the desktop shortcut.
  • Page 44 Preparing the DeviceMaster for Configuration 44 - Preparing the DeviceMaster for Configuration DeviceMaster MOD | UP Hardware Installation and Configuration Guide: 2000630 Rev. B...
  • Page 45: Connecting Serial Devices

    Connecting Serial Devices This section discusses connecting your serial devices to the DeviceMaster. It also provides you with information to build serial cables and loopback connectors to test the serial ports. • DB9 Connectors • RJ45 Connectors on Page 49 •...
  • Page 46: Db9 Connectors

    Connecting Serial Devices DB9 Connectors This subsection provides the following information: • Connector pin assignments (below) • DB9 Null-Modem Cables (RS-232) on Page 47 • DB9 Null-Modem Cables (RS-422) on Page 47 • DB9 Straight-Through Cables (RS-232/485) on Page 47 •...
  • Page 47: Db9 Null-Modem Cables (Rs-232)

    Connecting Serial Devices DB9 Null-Modem Use the following figure if you need to build an RS-232 null-modem cable. A null- Cables (RS-232) modem cable is required for connecting DTE devices. DB25 RJ45 Signal Pins Pins Pins Pins Signal Note: You may want to purchase or build a straight-through cable and purchase a null-modem adapter.
  • Page 48: Db9 Loopback Plugs

    Connecting Serial Devices DB9 Loopback Plugs Loopback connectors are DB9 female serial port plugs with pins wired together that are used in conjunction with application software to test serial ports. The DeviceMaster is shipped with a a single loopback plug (RS-232/422). Not all DeviceMaster MOD and DeviceMaster UP protocols provide test (example programs).
  • Page 49: Rj45 Connectors

    Connecting Serial Devices RJ45 Connectors This subsection provides the following information: • Connector pin assignments (below) • RJ45 Null-Modem Cables (RS-232) • RJ45 Null-Modem Cables (RS-422) on Page 50 • RJ45 Straight-Through Cables (RS-232/485) on Page 50 • RJ45 Loopback Plugs on Page 50 •...
  • Page 50: Rj45 Null-Modem Cables (Rs-422)

    Connecting Serial Devices RJ45 Null-Modem Use the following figure if you need to build an RS-422 null-modem RJ45 cable. A Cables (RS-422) null-modem cable is required for connecting DTE devices. RJ45 Signal Pins Signal TxD+ RxD+ TxD- RxD- RxD+ TxD+ RxD- TxD- Note: RS-422 pinouts are not standardized.
  • Page 51: Connecting Rj45 Devices

    Connecting Serial Devices Connecting RJ45 You can use this information to connect serial devices to RJ45 connectors. Devices 1. Connect your serial devices to the appropriate serial port on the DeviceMaster using the appropriate cable. Note: Refer to the hardware manufacturer’s installation documentation if you need help with connector pinouts or cabling for the peripheral device.
  • Page 52: Four Screw Terminals

    Connecting Serial Devices Four Screw Terminals This subsection discusses the following topics for the DeviceMaster with 4 serial screw terminals. See Eight Screw Terminals on Page 55 if the DeviceMaster has eight serial terminals. • Serial Terminal (4) Connectors on Page 52 •...
  • Page 53: Serial Terminal (4) Null-Modem Cables (Rs-232)

    Connecting Serial Devices Serial Terminal (4) An RS-232 null-modem cable is required for RS-232 Null-Modem Cable Null-Modem Cables connecting DTE devices. (RS-232) DB25 Serial Terminal (4) An RS-422 null-modem cable is required for RS-422 Null-Modem Cable Null-Modem Cables connecting DTE devices. (RS-422) Note: RS-422 pinouts are not standardized.
  • Page 54: Serial Terminal (4) Loopback Signals

    Connecting Serial Devices Serial Terminal (4) Use this drawing to wire a loopback, which is used Loopback Signals in conjunction with application software to test serial ports. Wire the terminals together to create a loopback. • TxD to RxD • RTS to CTS Connecting Serial Use the following information to connect the DeviceMaster with serial terminals.
  • Page 55: Eight Screw Terminals

    Connecting Serial Devices Eight Screw Terminals This subsection discusses the following topics for the DeviceMaster with 8 serial screw terminals. • Screw Terminal (8) Connectors on Page 55 • Screw Terminal (8) Null-Modem Cables (RS-232) on Page 56 • Screw Terminal (8) Null-Modem Cables (RS-422) on Page 56 •...
  • Page 56: Screw Terminal (8) Null-Modem Cables (Rs-232)

    Connecting Serial Devices Screw Terminal (8) An RS-232 null-modem RS-232 Null-Modem Cable Null-Modem Cables cable is required for (RS-232) connecting DTE devices. RxD CTS DCD DTR TxD RTS DB25 Screw Terminal (8) An RS-422 null-modem cable is RS-422 Null-Modem Cable Null-Modem Cables required for connecting DTE (RS-422)
  • Page 57: Screw Terminal (8) Loopback Signals

    Connecting Serial Devices Screw Terminal (8) Use the drawing below to wire a loopback, which is used in conjunction with Loopback Signals application software to test serial ports. Wire the terminals together to create a loopback. • TxD to RxD •...
  • Page 58: Nine Screw Terminals

    Connecting Serial Devices Nine Screw Terminals This subsection discusses the following topics for the DeviceMaster with 9 serial screw terminals. • Screw Terminal Connectors (9) on Page 58 • Screw Terminal (9) Null-Modem RS-232 Cables on Page 58 • Screw Terminal (9) Null-Modem RS-422 Cables on Page 59 •...
  • Page 59: Screw Terminal (9) Null-Modem Rs-422 Cables

    Connecting Serial Devices Screw Terminal (9) An RS-422 null-modem cable is required for connecting DTE devices. Null-Modem RS-422 RS-422 Null-Modem Cable Cables DSR RI RxD CTS Sig Gnd RxD- RxD+ TxD- TxD+ DB25 Note: RS-422 pinouts are not standardized. Each peripheral manufacturer uses different pinouts.
  • Page 60: Connecting Serial Devices

    Connecting Serial Devices Connecting Serial Use the following information to connect the DeviceMaster with serial terminals. Devices 1. Connect your serial devices to the appropriate serial port on the DeviceMaster using the appropriate cable. You can build your own cables or loopbacks using the appropriate discussions.
  • Page 61: Managing The Devicemaster

    Managing the DeviceMaster This section discusses the following DeviceMaster maintenance procedures: • Rebooting the DeviceMaster • Uploading Firmware to Multiple DeviceMasters on Page 62 • Configuring Multiple DeviceMasters Network Addresses on Page 63 Note: You can configure the network addresses for multiple DeviceMasters, configure common settings for the DeviceMasters, and save the settings to a configuration file that you can use to load settings up to all or selected DeviceMasters.
  • Page 62: Uploading Firmware To Multiple Devicemasters

    Managing the DeviceMaster Uploading Firmware to Multiple DeviceMasters You can use this procedure if your DeviceMaster is connected to the host PC, laptop, or if the DeviceMaster resides on the local network segment. 1. If you have not done so, install PortVision DX (Installing PortVision DX Page 32) and Scan the network.
  • Page 63: Configuring Multiple Devicemasters Network Addresses

    Managing the DeviceMaster Configuring Multiple DeviceMasters Network Addresses You can configure the network addresses for multiple DeviceMasters using the Assign IP to Multiple Devices option. In addition, you can also configure common settings for the DeviceMaster web page and save the settings to a configuration file that you can load to all or selected DeviceMasters.
  • Page 64: Local Using The Ip Address Or Mac Address

    Managing the DeviceMaster 7. Enter the IP Address for the DeviceMaster. It is not necessary to enter the Subnet Mask and Default Gateway. 8. Click Ok to close the Add New Device window. It may take a few moments to save the DeviceMaster.
  • Page 65: Changing The Bootloader Timeout

    Use the following procedure to upload Bootloader to the DeviceMaster. Typically, Bootloader you should not update the Bootloader unless advised to do so by Comtrol Technical Support or a notice has been posted to the firmware download page on the ftp site.
  • Page 66 Make sure that power is not interrupted while uploading Bootloader. Power interruption while uploading Bootloader will require that the DeviceMaster must be sent into Comtrol so that it can be reflashed. If you are not successful uploading firmware into the DeviceMaster, do Caution not upload Bootloader.
  • Page 67: Restoring Factory Defaults (Specific Models)

    Managing the DeviceMaster 5. Click Ok to the second Upload Firmware message. 6. Right-click the DeviceMaster and click Refresh until the Bootloader version displays in the Device List pane and verify that the new version loaded. Restoring Factory Defaults (Specific Models) Use the following procedures to restore the DeviceMaster DIN rail models to the factory defaults.
  • Page 68: Accessing Redboot Commands In Telnet/Ssh Sessions (Portvision Dx)

    Managing the DeviceMaster Accessing RedBoot Commands in Telnet/SSH Sessions (PortVision DX) You can open a Telnet or SSH session using PortVision DX to access RedBoot commands. Use the following procedure to access a telnet or SSH session with PortVision DX. 1.
  • Page 69 Managing the DeviceMaster 3. If necessary, enter the password and press Enter. If a password has not been set, press Enter. If using an SSH session, press Enter to the login as prompt. 4. Type Reset, press Enter, and close the telnet session. 5.
  • Page 70 Managing the DeviceMaster 6. Select Telnet or SSH, leave the Selected Port number, and click Ok. 7. Press Enter. You can type help to review the RedBoot commands. You can also refer to RedBoot Command Overview on Page 77. Note: The dm prompt should be replaced by a redboot prompt. If not, you can reset the Bootloader timeout for a longer time period and retry this procedure.
  • Page 71: Redboot Procedures

    RedBoot Procedures You can use this section as a reference if you want to perform tasks in RedBoot. • Accessing RedBoot Overview on Page 71 • Establishing a Serial Connection on Page 72 • Establishing a Telnet Connection on Page 73 •...
  • Page 72: Establishing A Serial Connection

    RedBoot Procedures Establishing a Serial Connection Use the following procedure to set up a serial connection with a terminal server program. You can use HyperTerminal (Windows) or optionally, Test Terminal (WCom2), which can be accessed from PortVision DX using Tools > Applications > Test Terminal (WCom2).
  • Page 73: Establishing A Telnet Connection

    RedBoot Procedures Establishing a Telnet Connection Use the following procedure to telnet to the DeviceMaster. 1. Open a telnet session, enter the DeviceMaster IP address. If using Windows, you can use PortVision DX, see Accessing RedBoot Commands in Telnet/SSH Sessions (PortVision DX) on Page 68.
  • Page 74: Determining The Network Settings

    RedBoot Procedures Determining the Network Settings If you are not sure what the network information is on a DeviceMaster, you can perform the following procedure. 1. Establish communications with the DeviceMaster using the serial (Page 72) or telnet (Page 73) method. Default Network 2.
  • Page 75: Changing The Bootloader Timeout

    RedBoot Procedures Changing the Bootloader Timeout Use the following procedure to change the Bootloader timeout value. 1. Establish communications with the DeviceMaster using the serial (Page 72) or telnet (Page 73) method. 2. At the RedBoot prompt, type timeout. RedBoot> dis Loading disabled RedBoot>...
  • Page 76: Resetting The Devicemaster

    RedBoot Procedures Resetting the DeviceMaster When you have completed your tasks in RedBoot, you must enter a reset command at the RedBoot> prompt for the DeviceMaster to begin operation. Note: The LEDs on the DeviceMaster will go through the power up sequence. The DeviceMaster has completed its reset cycle when the Status LED is lit and it stops flashing.
  • Page 77: Redboot Command Overview

    RedBoot, you can review the list of commands online by entering help and pressing the Enter key. For more detailed information, see the eCos Reference Manual that you can download from: http://downloads.comtrol.com/dev_mstr/UP/software/redboot/ user_guide. RedBoot Commands Sets or displays web authentication. The default is set to none, which means that there is no authentication required to access the web server.
  • Page 78 RedBoot Procedures RedBoot Commands (Continued) mcmp -s <location> -s <location> Compares two blocks of memory. -d <location> -l <length> [-1|-2|-4] mcopy -s <location> -d <location> -l <length> Copies memory from one address to another. [-1|-2|-4] mfill -b <location> -l <length> Fills a block of memory with a pattern.
  • Page 79: External Power Supply Specifications

    This table provides specifications for the power Screw Terminal Connector supply shipped with the DeviceMaster 1-port Return Earth Gnd panel mount. 5-30VDC Comtrol Power Supply: 1-Port 5-30VDC Positive Input line frequency 43-63 Hz Input line voltage 90-260 VAC Wire gauge:...
  • Page 80: Mod-2101 And Mod-2201: 1-Port Din Rail Power Supply

    External Power Supply Specifications MOD-2101 and MOD-2201: 1-Port DIN Rail Power Supply This table provides the specifications to purchase a power supply for a DeviceMaster MOD-2101 and MOD-2201 1-port DIN rail. † Wire gauge: AWG 12-22 Positive† Positive† Return† Chassis Ground†...
  • Page 81: Mod-2202 And Mod-2402: 2-Port (Serial Terminals) Power Supply

    External Power Supply Specifications MOD-2202 and MOD-2402: 2-Port (Serial Terminals) Power Supply This table provides the specifications to purchase a power supply for a DeviceMaster 2-port (MOD-2202 and MOD-2402) with serial terminals DIN rail. 6-30VDC Signal Chassis Ground† Ground† Return† Positive†...
  • Page 82: Mod-2102 And Mod-2302: 2-Port Db9 Power Supply (Bottom)

    External Power Supply Specifications MOD-2102 and MOD-2302: 2-Port DB9 Power Supply (Bottom) This table provides the specifications to purchase a power supply for a DeviceMaster 2-port 1E/2E models (MOD-2102 and MOD-2302) with DB9 connectors. Return† Positive† Positive† Chassis 6-30VDC 6-30VDC Ground†...
  • Page 83: Mod-2102 And Mod-2302: 2-Port Db9 Power Supply (Top)

    External Power Supply Specifications MOD-2102 and MOD-2302: 2-Port DB9 Power Supply (Top) This table provides the specifications to purchase a power supply for a DeviceMaster MOD-2102 and MOD-2302 2-port DB9 DIN rail. Note: The power supply for this model is on the top of the unit. The product serial numbers are above xxxx-030000, where xxxx is the first four digits of the serial number.
  • Page 84: Mod-2304: 4-Port Din Rail Models Power Supply

    This table provides the specifications for the +VDC power supply shipped with the DeviceMaster 4- port. V Return - GND Shield GND Comtrol Power Supply: 4-Port Housing Molex P/N: Input line frequency 47 - 63 Hz 39-01-4030 Input line voltage...
  • Page 85: Troubleshooting And Technical Support

    • Verify that you are using the correct types of cables on the correct connectors and that all cables are connected securely. Note: Most customer problems reported to Comtrol Technical Support are eventually traced to cabling or network problems. Ethernet...
  • Page 86 Troubleshooting and Technical Support • Verify that the Ethernet hub and any other network devices between the system and the DeviceMaster are powered up and operating. • Reboot the system, then reset the power on the DeviceMaster and watch the PWR or Status (Page 89) light activity.
  • Page 87: General Troubleshooting

    Troubleshooting and Technical Support General Troubleshooting This table illustrates some general troubleshooting tips. Note: Make sure that you have reviewed the Troubleshooting Checklist on Page 85. General Condition Explanation/Action Indicates that boot program has not downloaded to the unit. 1. Reboot the system. PWR or Status LED 2.
  • Page 88: Daisy-Chaining Devicemaster 4-Port Units

    Ethernet standards and will be determined by your own environment and the conformity of your network to these standards. Comtrol has tested with seven DeviceMaster 4 units daisy-chained together using 10 foot CAT5 cables, but this is not the theoretical limit. You may experience a performance hit on the devices at the end of the chain, so it is recommended that you overload and test for performance in your environment.
  • Page 89: Devicemaster Leds

    Troubleshooting and Technical Support DeviceMaster LEDs The DeviceMaster has network and port LEDs to indicate status. This subsection discusses: • TX/RX LEDs • Network and Device LEDs on Page 89 TX/RX LEDs This subsection discusses RX and TX LEDs on the DeviceMaster 4-port. Note: DeviceMaster DIN rail models do not have TX/RX LEDs.
  • Page 90: Technical Support

    If the red 100 LED is lit, it indicates a working 100 MB Ethernet connection (100 MB network, only). Technical Support If you need technical support use one of the following methods. Comtrol Contact Information Downloads (FTP) ftp://ftp.comtrol.com/html/DM_UP_Main.htm Downloads (HTTP) http://downloads.comtrol.com/html/DM_UP_Main.htm...

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