SAMES KREMLIN ISOCUBE User Manual

SAMES KREMLIN ISOCUBE User Manual

Isolating cabinet
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User manual
ISOCUBE
Isolating cabinet
SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE
Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com
Index revision : A
1
7129

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Summary of Contents for SAMES KREMLIN ISOCUBE

  • Page 1 User manual ISOCUBE Isolating cabinet SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com Index revision : A 7129...
  • Page 2 The symbol means Warning important point. SAMES KREMLIN SAS has drafted this operating manual in French and mandated English, German, Spanish, Italian and Portuguese translations. The company declares reservations on all translations and refuses any liability with respect to these translated documents.
  • Page 3: Table Of Contents

    8. Spare parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23 8.1. ISOCUBE Europe version - 220 V ..... 23 8.2.
  • Page 4: Health And Safety Instructions

    However, these products contain large quantities of water which quickly store enough quantities of energy to cause electric shocks. That is why the ISOCUBE insulating cabinet is equipped with systems to prevent this type of risk. Potential source of elec-...
  • Page 5: Precautions During Use

    1.3. Precautions during use All operators must familiarise themselves with and understand the information in this document before using the ISOCUBE equipment. This information points out situations that can cause seri- ous damage and indicates the precautions to be taken to avoid them.
  • Page 6: Installation Rules

    1.5. Installation rules • The ISOCUBE insulating cabinet gun has been designed to operate within a 2nd-degree pollution environment, as defined according to standards IEC 60664-1 and IEC 61010- 1:2010. 2nd-degree pollution: under normal use conditions, only non-conductive type pollution arises.
  • Page 7: Maintenance Rules

    • The device can only be operated if it is in perfect condition. Any damaged equipment must be immediately removed from active service and repaired. Worn parts must be immediately replaced. • Closely follow use guidelines for the paints and solvents being applied (e.g. wear a mask). •...
  • Page 8: Description

    18 m product hose, • A pneumatic piston pump to supply the two sprayers. The ISOCUBE cabinet is equipped with safety systems that protect the operator against elec- trical shocks, by blocking access to the parts under high voltage.
  • Page 9: Overview Front Face

    2.1. Overview front face Rep. Designation Main switch (lockable) On / off button (green) Air supply pressure Pressure flow regulator Pressure pump power supply Stirring supply pressure Emergency stop Voltage presence white LED indicator Index revision : A 7129...
  • Page 10: Characteristics

    3. Characteristics Footprint (W x H x P) 1100 x 1640 x 650 Mass 140 Kg Maximum operating altitude 2,000 m Min/max ambient temperature 5°C - 40°C Maximum relative humidity of 80% for temperatures of up to 31°C, then linear Maximum of 80% without condensation decrease until 50% relative humidity at 40°C...
  • Page 11: Characteristics Of The Compressed Air

    3.1. Characteristics of the compressed air Required characteristics of the compressed air supply according to Standard NF ISO 8573-1 Characteristics Value Maximum dew point at 6 bar (87 psi) Category 4, i.e. +3°C (37° F) Maximum particle size distribution of the Category 3 i.e.
  • Page 12: Use

    4. Use 4.1. Transport and Handling The ISOCUBE insulating cabinet is delivered in a case that can be handled using a forklift truck or pallet truck. Once out of its packaging, the cabinet is handled using the forklift truck or the pallet truck, but also using straps through the four holes on the sides of the cabinet.
  • Page 13: Installation

    4.2. Installation • The ISOCUBE isolating cabinet must be installed and used outside of any explosive area. • The emergency stop must be free to access in order to facilitate any manoeuvres. • Ensure the correct earth connection of the parts to be painted (open electrical connec- tion of the electrical earthfeeder, cleanliness of the metal suspension hooks).
  • Page 14: Equipment To Be Connected By The User

    4.3. Equipment to be connected by the user WARNING : The connection of the equipment to the ISOCUBE cabinet by the user must conform to standard NF EN 50348. 4.3.1. Generator connection Electro-pneumatic box X1 terminal Cable gland at the rear of the box...
  • Page 15: Connection Of A Pump

    4.3.3. Connection of a pump • Step 1: Attach the pump to the plate pro- vided for the purpose at the bottom of the cabinet. • Step 2: Connect the compressed air hose to the quick coupler D:10. Pump air supply 4.3.4.
  • Page 16: Connection Of The Product Regulator

    • Step 2: Connect the generator's high voltage cable to the body of the pump at the link for all the equipotential links. • Step 3: Connect the high voltage cable present in the Isocube cabinet from the HV cable HV cable generator...
  • Page 17: Installation Of The Stirrer (Option)

    4.4. Installation of the stirrer (option) • Step 1: Attach the stirrer to the edge of the product drum or on the edge of the recep- tacle. • Step 2: Connect the black equipotential wire to the body of the pump at the link for all the equipotential links.
  • Page 18: Start-Up

    The second press triggers the electricity supply for the generator and the compressed air supply for the short-circuiter and the stirrer. The ISOCUBE is then ready to operate. If the door is left open or not locked, this second press has no effect.
  • Page 19: Work On The Inside Of The Isolating Cabinet

    4.6. Work on the inside of the isolating cabinet only have to unlock and open the door, and all energies are cut with the exception of the compressed air which supplies power to the pump, the regulator and the cabinet ventilation. All of the parts taken to high voltage are earthed in 0.8 secs.
  • Page 20: Cleaning

    (cut off the air supply and dump the air). 5.1. Ongoing maintenance • It is very important to maintain the ISOCUBE In a perfect state of cleanliness (without drip- ping product). • Operate in a well ventilated and explosive-proof area, with the generator out of service.
  • Page 21: Electro-Pneumatic Strip

    5.1.1.3. Receptacle • The receptacle may be cleaned when it is outside the cabinet using a pressurised water spray (max. 130 bar, temperature 40°C). If using a rotating nozzle, make sure you do not damage the surface of the equipment, which would make it increasingly difficult to clean over time.
  • Page 22: Common Malfunctions And Repairs

    The operator feels electric sor on the short circuiter. defective. shocks when he removes Replace it if necessary. the tank from the ISOCUBE Check its operation; repair or cabinet. Short circuiter defective. replace it if necessary. Incorrect operation of the...
  • Page 23: Spare Parts

    8. Spare parts 8.1. ISOCUBE Europe version - 220 V Unit Spare Rep. Reference Designation parts ntity sale level (*) 910027658 ISOCUBE ISOCUBE cabinet equipped (see § 8.3 page Electro-pneumatic box Not represented 149220760 Stirrer (see § 8.4 page Option Level 1: Standard preventive maintenance Level 2: Corrective maintenance.
  • Page 24: Isocube Us-Csa Version - 110 V

    8.2. ISOCUBE US-CSA version - 110 V Unit Spare Rep. Reference Designation parts ntity sale level (*) 910028401 ISOCUBE ISOCUBE cabinet equipped (see § 8.3 page Electro-pneumatic box Not represented 149220760 Stirrer (see § 8.4 page Option Level 1: Standard preventive maintenance Level 2: Corrective maintenance.
  • Page 25: Isocube Cabinet Equipped

    8.3. ISOCUBE cabinet equipped Index revision : A 7129...
  • Page 26 Unit Spare Rep. Reference Designation parts ntity sale level (*) ISOCUBE cabinet equipped Chc M10x50 nylon screw containing fibre- X9SVSY335 glass X9SEHU010 H M10 nylon nut containing fibreglass 110002606 Safety switch X9SVCB121 C M 4x16 nylon screw containing fibreglass 110001738...
  • Page 27: Fitted Stirrer (Option)

    Stirrer (see leaflet Ref.: 573 303 050) 552486 Female/female sleeve 905120904 Straight coupler 149220750 ISOCUBE stirrer bracket E4CSPR085 Pre-isolated terminal E2AAMB007 Black wire 6mm Level 1: Standard preventive maintenance Level 2: Corrective maintenance. Level 3: Exceptional maintenance. Index revision : A...

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