SAMES KREMLIN ASC Series Manual
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SAMES KREMLIN ASC Series Manual

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IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE..
DOCUMENTATION
Manual : 582.107.110-UK - 1905
TRANSLATION FROM THE ORIGINAL MANUAL
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
www.sames-kremlin.com
ASC GUN
Date: 03/05/19
Supersede : 22/03/19
Modif.:
l
: 33 (0)4 76 41 60 60

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Summary of Contents for SAMES KREMLIN ASC Series

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 2 SAMES KREMLIN, nonché le normative nazionali e/o reparação do equipamento de acordo com as locali, de SAMES KREMLIN y a la normativa nacional y/o preconizações de SAMES KREMLIN, bem como com  local, outros regulamentos nacionais e/ou locais aplicáveis,...
  • Page 3 EU-MEGFELELŐSÉGI NYILATKOZAT DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 4 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 01/05/2019 - 05/01/2019 SAMES KREMLIN - 3 - N° : 578.120.130-1905...

  • Page 5: Installation And Safety Instructions

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...

  • Page 6: General Safety Instructions

    WEAR OF PRODUCT WARNING DRAIN VALVE HOSE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 7 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : •...

  • Page 8: Equipment Requirements

    He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...

  • Page 9: Installation Of The Equipment

    • The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 10 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 11 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 12 Before any intervention on the gun, shut off the compressed air supply and depressurize the circuits controlling the opening of the gun. The gun is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. Index...
  • Page 13 Tighten the screw (21) - Screwing torque : 2 Nm / 1.4752 Ft/Lbs. Tighten the cartridge stop (23) manually. Lubricate the seat holder thread (16) with grease. Tighten seat holder (15) means wrench - Screwing torque : 10 Nm / 7.376 Ft/Lbs. SAMES KREMLIN - 2 - N° : 578.228.110-UK-1811...
  • Page 14 Allen key size 4mm (50). Remove handly the seal (43). Remove the piston assembly (40). To remove the cartridge-needle assembly (25, 26, 27 or 28), push on the needle shaft by sliding frontwards. SAMES KREMLIN - 3 - N° : 578.228.110-UK-1811...
  • Page 15 (15) means wrench - Screwing torque : 10 Nm / 7.376 Ft/Lbs. Place the tip (9) or (10) or the assembly (6 and 7). Screw handly the tightening nut (4) or (8). SAMES KREMLIN - 4 - N° : 578.228.110-UK-1811...
  • Page 16 Reinstall the parts in the reverse order of the disassembly sequence. SKILL TIPS (IND. 8, 10) Untighten tightening nut. Remove the tip (10) from tightening nut (8). Reinstall the parts in the reverse order of the disassembly sequence. SAMES KREMLIN - 5 - N° : 578.228.110-UK-1811...
  • Page 17 Place the elbow fitting (81) on the fitting product (82) with an adjustable wrench.  FITTING M1/4 NPS - F1/2 JIC (IND. 84) (ON REQUEST) Install the fitting (84) on the elbow fitting (81) with a flat wrench size 17mm. SAMES KREMLIN - 6 - N° : 578.228.110-UK-1811...
  • Page 18 MANIFOLD FOR 2 GUNS (IND. 35) (ON REQUEST) Replace the tightening nut (8) by the manifold for 2 guns (35).  MANIFOLD 1/2 JIC (IND. 36) (ON REQUEST) Replace the tightening nut (8) by the manifold 1/2 JIC (36). SAMES KREMLIN - 7 - N° : 578.228.110-UK-1811...
  • Page 19 MOUNTING SUPPORT (IND. 66) (ON REQUEST) Place the support (66) on the body gun. Screw the screw (68) with an Allen key size 6 mm. Screw the 2 screws (70) with an Allen key size 4 mm. SAMES KREMLIN - 8 - N° : 578.228.110-UK-1811...
  • Page 20 See CARTRIDGE-NEEDLE ASSEMBLY (ind. 25, 26, 27 or 28) and CARTRIDGE-NEEDLE ASSEMBLY (ind. 25, 26, 27 or 28) reassembly  MANIFOLD REVERSING TIPS (IND. 4,5,6,7) (ON REQUEST) See DISASSEMBLY OF THE TIPS. SAMES KREMLIN - 9 - N° : 578.228.110-UK-1811...
  • Page 21 Doc. 573.519.050 Modif. / Änderung : Pièces de rechange Spare parts list Date/Datum/Fecha : 27/11/18 Ersatzteilliste Annule/Cancels/Ersetzt/Anula : Piezas de repuesto PISTOLET AUTOMATIQUE AIRLESS AVEC BAGUE, sans buse AIRLESS SPRAY GUN WITH MANIFOLD, without tip 240 / 400 AUTOMATISCHE AIRLESS-SPRITZPISTOLE MIT DÜSENAUFNAHME, ohne Düse PISTOLA AUTOMÁTICA AIRLESS CON ANILLO, sin boquilla Pistolet / Gun / Pistole / Pistola...
  • Page 22 Pistola automática, 129.982.521 -Spritzpistole mit Überwurfmutter für tipo ASC 240 Airless Standard- und Skill -Düsen, con tuerca de apriete boquilla plana ohne Düse, mit Packung GT y Skill sin boquilla con cartucho GT SAMES KREMLIN Doc. / Dok. : 573.519.050...
  • Page 23 Pistola automática, 129.984.521 -Spritzpistole mit Überwurfmutter für tipo ASC 400 Airless Standard- und Skill -Düsen, con tuerca de apriete para boquilla plana ohne Düse, mit Packung GT y Skill sin boquilla con cartucho GT SAMES KREMLIN Doc. / Dok. : 573.519.050...
  • Page 24 Automatische ASC 400 Airless Pistola automática, 129.984.522 -Spritzpistole mit Überwurfmutter für tipo ASC 400 Airless Wendedüse, con tuerca de apriete para boquilla ohne Düse, mit Packung GT reversible sin boquilla con cartucho GT SAMES KREMLIN Doc. / Dok. : 573.519.050...
  • Page 25 Joint Seal Dichtung Junta 88 127 Vis, type CHc M 5x8 Screw, model CHc M 5x8 Schraube CHc M 5x8 Tornillo, tipo CHc M 5x8 45 129 982 041 Cylindre Cylinder Materialzylinder Cilindro SAMES KREMLIN Doc. / Dok. : 573.519.050...
  • Page 26 Kolbenfeder ASC 240 bar Muelle de pistón ASC 240 bar 240 bar 240 bar 47 150 314 107 Ressort de piston ASC Piston spring ASC Kolbenfeder ASC 400 bar Muelle de pistón ASC 400 bar 400 bar 400 bar SAMES KREMLIN Doc. / Dok. : 573.519.050...
  • Page 27 *30 129 990 063  Joints FFKM (x10)  Seal FFKM (x10)  O-Ring, FFKM (x10)  Junta FFKM (x10) *52 129 990 034  Outillage  Tool  Werkzeug  Herramienta SAMES KREMLIN Doc. / Dok. : 573.519.050...
  • Page 28 * 129 982 093 Pochette de joints (ind., Package of seals (ind., Dichtungssatz (Pos., 22, Bolsa de juntas (índ., 22, 30(x2), 42, 43) 22, 30(x2), 42, 43) 30(x2), 42, 43) 22, 30(x2), 42, 43) SAMES KREMLIN Doc. / Dok. : 573.519.050...
  • Page 29 50 921 080 301 Clé Allen 4mm Allen key size 4mm 4er Inbusschlüssel Llave Allen de 4mm 51 906 300 101 Goupillon Large size brush Reinigungsbürste, groß Cepillo grande Ind. 50 Ind. 51 SAMES KREMLIN Doc. / Dok. : 573.519.050...
  • Page 30 ACCESSOIRES - ACCESSORIES - ZUBEHÖR - ACCESORIOS DIVERS - MISCELLANEOUS - VERSCHIEDENES - DIVERSO SAMES KREMLIN Doc. / Dok. : 573.519.050...
  • Page 31 AG 1/4 NPS - IG 1/2 JIC M1/4 NPS - H1/2 JIC OPTION - ON REQUEST - OPTIONEN - OPCIÓN Ind. 38 Désignation Description Bezeichnung Denominación Qté *38 129 990 062 Raccord (x2) Fitting (x2) Nippel (x2) Racor (x2) SAMES KREMLIN Doc. / Dok. : 573.519.050...
  • Page 32 - siège + joint de buse (ind. 6 (x 4), 7 (x 4)) + Düsendichtung boquilla (ind. 6 (x 4), 7 (x 4)) (Pos. 6 (4 St.), 7 (4 St.)) (índ. 6 (x 4), 7 (x 4)) SAMES KREMLIN Doc. / Dok. : 573.519.050...
  • Page 33 Para establecer la referencia de una boquilla reemplazar las cruces por el número de la boquilla precedido por 000.40X.XXX ejemplo : para pedir una boquilla 25.13 emplear la referencia : 000 402 513 SAMES KREMLIN Doc. / Dok. : 573.519.050...
  • Page 34 Der Vorzerstäuber verfeinert die Zerstäubung - # : 000 029 1XX (X durch die Nummer des Vorzerstäubers ersetzen). El restrictor aumenta la calidad (finura) del pulverizado - # : 000 029 1XX (sustituir las X por las cifras gravadas en el restrictor). SAMES KREMLIN Doc. / Dok. : 573.519.050...
  • Page 35 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.519.050...

  • Page 36: Preventive Maintenance

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com m...
  • Page 37 Flush the gun.  Never soak the gun itself in solvent.  Use only products or solvent compatible with the parts in contact with the material (refer to data sheet of the material manufacturer). SAMES KREMLIN - 1 - N° : 578.220.110-UK-1710...

  • Page 38: Troubleshooting Guide

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 39 Change it Head ring not correctly tightened Tighten it Inlet fitting loose or defective on Tighten the fitting on the base base or change it defective Change the seals Material inlet PTFE seals SAMES KREMLIN - 1 - N° : 578.219.110-UK-1710...

  • Page 40: Operating Principle

    (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 41 CM = total stroke of the machine (and therefore of the spray guns). VM = speed of the machine (and therefore of the spray guns). 2 = 2 regular coats of paint (or 4 if you want to double the number of coats). SAMES KREMLIN - 1 - N° : 578.054.120-UK-1706...

  • Page 42: Technical Features

    IMPORTANT documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 43 Fixing of the gun in F1 : rod Ø6.75 M8 The grounding of the gun will be carried out by means of the bracket (also grounded) or by means of a conductive material hose. SAMES KREMLIN - 1 - N° : 578.095.120-UK-1905...
  • Page 44  DIMENSIONS : ASC GUN Ind. 80.6 Ø39.2 54.5 78.7 39.1 " Ø1.5 Bottom view Ind. Ø6.8 " Ø2.4 10.6 SAMES KREMLIN - 2 - N° : 578.095.120-UK-1905...

  • Page 45: Installation

    DESCRIPTION OF THE LABEL MARKING Marking in accordance with the ATEX regulation model 240 bar / 3481 psi model 400 bar / 5802 psi SAMES KREMLIN Name and address of the manufacturer STAINS FRANCE Gun model CE : European conformity...

  • Page 46: Installation Diagram

     by means of the conductive or static conductive fluid hose. The ground resistance between the gun and the floor must be ≤ 1 MΩ. SAMES KREMLIN - 4 - N° : 578.095.120-UK-1905...
  • Page 47 The 1m / 39.37" distance indicated in these diagrams is given for information purposes only and hold harmless to SAMES KREMLIN. The user is responsible for the extraction and conditioning of the painting area where the equipment is used, for working conditions conditions (refer to EN 60079-10 standard).

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