Related Manuals for SAMES KREMLIN Inogun A
Summary of Contents for SAMES KREMLIN Inogun A
- Page 1 User manual Inogun A FCC, Standard and Robotic Versions SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com Index revision : B - September 2020 7133...
- Page 2 Tel. 33 (0)4 76 41 60 04 E-mail: formation-client@sames-kremlin.com SAMES KREMLIN SAS operating manuals are written in French and translated into English, German, Spanish, Italian and Portuguese. The French version is deemed the official text and Sames will not be liable for the translations into other languages.
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Page 3: Table Of Contents
5.2. Installation ........25 5.2.1. Inogun A FCC version ....... . 25 5.2.2. - Page 4 8.1. Inogun A FCC ........
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Page 5: Health And Safety Instructions
The whole of these user manuals defines the configuration of the certified equipment. 1.2. Applicable Standards The Inogun A projector has been designed according to standards indicated below: Applicable Requirements: CAN/CSA C22.2 No. 0-10 : General Requirements - Canadian Electrical Code, •... -
Page 6: Marking
1.3. Marking The "Inogun A" projector is classified as "A-P" according to EN50177. The X sign placed after the EU type examination certificate number indicates that: • this equipment is subject to a special condition of use with regard to the ambient operating temperature, which must be between 0°C and 40°C. - Page 7 Robotic versions: Inocontroller P/N Inogun A P/N 910028596 910030100 910030101 910030102 Index revision : B - September 2020 7133...
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Page 8: Precautions For Use
WARNING : Before any use of the projector, check that all operators: • have previously be trained by the compagny SAMES KREMLIN, or by their distributors registered by them for this purpose. - Page 9 10 The ambient operating temperature must be between 0 and 40°C. 11 The electrostatic powder spraying equipment must be maintained regularly in accor- dance with the indications and instructions given by SAMES KREMLIN. Repairs must be carried out in strict accordance with these instructions.
- Page 10 12 Before cleaning the projectors or doing any other work in the spray area, the power supply to the high-voltage generator must be disconnected, protected against restarting and the HV circuit protected. (projector) discharged to ground. Cleaning must be carried out in mechanically ventilated areas. 13 Inside the booth it is forbidden to use naked flames, glowing objects or devices likely to produce sparks.
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Page 11: Regulatory Tests To Be Carried Out On The Equipment According To Standard En 50177
1.6. Regulatory tests to be carried out on the equipment according to standard EN 50177 The tests must be carried out on the spraying equipment. The tests must be carried out by com- petent personnel and include the tests described below see §... - Page 12 Type of test Requirements See 5.2.2 and 5.2.2.2 in standard EN50177 The disconnection threshold Iü must be defined and documented in relation to the operational and local conditions. Checks must be carried out to ensure that the high voltage is disconnected if the high voltage falls unacceptably below the disconnection threshold U For the operation at constant current, the safe...
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Page 13: Important Recommendations
1.7. Important recommendations 1.7.1. Ventilation Do not start the powder application with the Inogun A projector until the spray booth ventila- tion system is switched on. If the ventilation is switched off, toxic substances or dust may remain in the spray booth and cause a risk of fire, poisoning or irritation. -
Page 14: Guarantee
• use of seals not complying with SAMES KREMLIN recommendations, • pollution of air circuits by fluids or substances other than air. The SAMES KREMLIN gun type Inogun A is covered by a warranty (refer to the general sales conditions for its application). -
Page 15: Introduction
• The FCC Inogun A projector is used in a powder coating booth with quick colour change. • The Inogun A projector in the standard version is used in all other cases. It can be installed either on a reciprocator robot via its support arm or on a 6-axis robot via a robotic support. - Page 16 Robotic Single Inogun A Robotic Twin Convergent Inogun A Robotic Twin Parallel Inogun A Index revision : B - September 2020 7133...
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Page 17: Characteristics
3. Characteristics 3.1. Dimensions (mm) 1046 1423 Index revision : B - September 2020 7133... -
Page 18: Dimensions (Mm), Gravity Center For Robotic Versions
3.2. Dimensions (mm), gravity center for robotic versions 3.2.1. Robotic Single 60° Inogun A 136,2 329,4 Output C.S: Wrist Payload CG location 429,4 Weight : 1.19 kg Gravity center (GC) in millimeters: X = 0 Y = 89.9 Z = - 136.2... -
Page 19: Robotic Twin Convergent 60° Inogun A
3.2.2. Robotic Twin Convergent 60° Inogun A vue F1 160,4 328,5 421,4 Output C.S: Wrist Payload CG location Weight : 2.2 kg Gravity center (GC) in millimeters: X = 0 Y = - 90 Z = - 160.4 Main inertia axis and moments (kg x mm ) measured to the gravity center: Ix = (-0.01, - 0.88, 0.48) -
Page 20: Robotic Twin Parallel 60° Inogun A
3.2.3. Robotic Twin Parallel 60° Inogun A 153,5 331,1 430,1 Output C.S: Wrist Payload CG location Weight : 2.16 kg Gravity center (GC) in millimeters: X = 0 Y = 99 Z = - 153.5 Main inertia axis and moments (kg x mm ) measured to the gravity center: Ix = (0.00, - 0.86, -0.50) -
Page 21: General Characteristics
3.3. General characteristics Inogun A projector Ambient temperature during operations 0° to 40°C Maximum output voltage 100 kV (0 kV, -10 kV) Max. output current 110 µA (+ ou - 10 µA) High voltage unit capacity 60 pF Air pressure (electrode blowing) <... -
Page 22: Air Compressed Quality
Inocontroller or Inobox control modules. This filter is sized according to the size of the installa- tion. SAMES KREMLIN recommends using a filter of the type indicated in the section (see § 8.10.3 59). In the event of damage to the equipment due to the use of polluted air, the warranty page may not be applied. -
Page 23: Operation
The Inogun A projector is connected to an Inocontroller or Inobox control module. This module provides the low voltage and high frequency power supply necessary for the ope- ration of the high voltage unit integrated in the Inogun A projector and allows the powder sup- ply to the projector. -
Page 24: Startup
5. Startup 5.1. Tools Unit of Description sale H1GSYN037 Dielectric grease for high voltage unit (100 ml) Additional tools and accessories required: The tools listed below should be available for product installation and maintenance operations. • Screwdriver(0,6x3,5). • Phillips screwdriver (0x75). •... -
Page 25: Installation
5.2. Installation 5.2.1. Inogun A FCC version • Place the index pin on the holding flange. • Pass the LV cable through the support tube. • Manually connect the LV cable and the air and powder hoses to the projector. -
Page 26: Standard Inogun A Version
5.2.2. Standard Inogun A version Mounting assembly • Place the rear support on the holding flange • Secure with the 3 screws M4 x16. Screw (3) • Place the O-ring and sleeve on the LV cable. • Manually connect the cable to the projec- tor. -
Page 27: Inogun A Version
• Screw the rear support onto the support tube using a 13 mm open-end wrench. • Connect the air and powder hoses to the projector. 5.2.3. Installation of the counter electrode for the standard Inogun A version • Remove the holding flange (see § 6.3.2 page 32). -
Page 28: Robotic Versions
5.3. Robotic versions • Pass the low-voltage cable as well as the air and powder hoses through the sheath, then the coupling and the robotic support. • Place the O-ring and sleeve on the LV cable. Manually connect the LV cable and then the air and powder hoses to the pro- jector. -
Page 29: Maintenance
Inocontroller or Inobox (otherwise, a malfunction may occur). 6.1. Summary table of maintenance operations The dirt and wear of the Inogun A projector caused by the passage of powder depends on the nature of the powder and the operating conditions. -
Page 30: Preventive Maintenance
6.2. Preventive maintenance These maintenance operations can be performed online. Before any intervention, refer to the health and safety instructions (see § 1.5 page 6.2.1. Procedure A1: Projector cleaning WARNING : All cleaning operations should only be carried out with compressed air expanded to a maximum pressure of 2.5 bar, a cloth or possibly a brush. -
Page 31: Procedure A2: Electrode Support
6.2.2. Procedure A2: Electrode support. • Switch off high voltage, • Manually unscrew the nozzle nut then remove the deflector. • Remove the electrode support. • Clean the electrode support with com- pressed air and also the deflector Make sure that there is no accumulation of powder. -
Page 32: Corrective Maintenance
6.3. Corrective maintenance 6.3.1. Procedure B1: Replacement of air nipple • If the projector falls, check the condition of the air nipple: • Unscrew the air nipple with a 5 mm hexa- gon wrench. Replace if necessary. 6.3.2. Procedure B2: Holding flange •... -
Page 33: Procedure C1: Rear Body
6.3.3. Procedure C1: Rear body Removal: • Gently fire to separate the rear body from the gun. • Disengage the connector using a small screwdriver of 3 to press the tab. • Loosen the ground screw. • Check the general condition, wires, termi- nal and connector, replace the rear body if necessary. -
Page 34: Procedure D1: Powder Tube
6.3.4. Procedure D1: Powder tube • Start unscrewing the powder tube with a 14 mm pipe wrench, then continue manually. • Extract the powder tube from the projec- tor. • Clean the inside of the powder tube with compressed air, possibly the outside. •... -
Page 35: Procedure D2: Protective Cover Assembly
6.3.5. Procedure D2: Protective cover assembly Disassembly : • Using a long cross-head screwdriver, loosen the 2 PT 40x 30 screws. • Pull to remove the protective cover assem- bly. • Check the condition of the O-rings, replace if necessary. •... -
Page 36: Procedure D3: Replacement Of Hvu
6.3.6. Procedure D3: Replacement of HVU • Unscrew the HV contact. • Using a multigrip pliers, extract the HVU from the gun. • Replace the HVU, apply a light coat of die- lectric grease (P/N H1GSYN037) to the seal of the new HVU. •... -
Page 37: Troubleshootings
7. Troubleshootings Symptoms Probable causes Remedies Check that the spray gun installa- Incorrect installation tion and connections comply with the instructions (see § 1.5 page The projector is incorrectly set Follow the instructions for making The powder adjustments. does not come out Insufficient air flow rate supplied by Check the circuit. -
Page 38: Spare Part List
8. Spare part list 8.1. Inogun A FCC Index revision : B - September 2020 7133... - Page 39 Item Part Number Description sale for spare part (*) 910028715 Inogun A FCC projector - cable 30 m Common part of the Inogun A FCC/ 910028699 Inogun A (*) 900018342 Nozzle nut Medium flat spray deflector 900016321 (see § 8.9.1 page...
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Page 40: Support Tube Assembly For Inogun Fcc
8.1.1. Support tube assembly for Inogun FCC Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 910026238 Support tube assembly for Inogun FCC 900016089 Split ring 900016075 Inogun nut J2FTDF410 O-ring 250000214 Stainless steel FB/90 M 4 / 10 screw 900016077 Inogun support tube 900017448... -
Page 41: Inogun A, Standard Version
8.2. Inogun A, standard version Index revision : B - September 2020 7133... - Page 42 Item Part Number Description sale for spare part (*) 910028713 Inogun A projector, cable length: 20 m Common part of the Inogun A FCC/ 910028699 Inogun A (**) 900018342 Nozzle nut Medium flat spray deflector 900016321 (see § 8.9.1 page...
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Page 43: Robotic Single Inogun A Projector
8.3. Robotic Single Inogun A projector Index revision : B - September 2020 7133... - Page 44 Description level for sale spare part Robotic Single Inogun A assembly + 910030100 support + cable 30 m Common part of the Inogun A FCC/ Ino- 910028699 gun A (**) 900018342 Nozzle nut Medium flat spray deflector 900016321 (see § 8.9.1 page...
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Page 45: Robotic Twin Convergent Inogun A Projector
8.4. Robotic Twin Convergent Inogun A projector Index revision : B - September 2020 7133... - Page 46 Description level for sale spare part Robotic Twin Convergent Inogun A 910030101 assembly + support + cable 30 m Common part of the Inogun A FCC/ Ino- 910028699 gun A (**) 900018342 Nozzle nut Medium flat spray deflector 900016321 (see § 8.9.1 page...
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Page 47: Robotic Twin Parallel Inogun A Projector
8.5. Robotic Twin Parallel Inogun A projector Index revision : B - September 2020 7133... - Page 48 Description level for sale spare part Robotic Twin Parallel Inogun A assem- 910030102 bly + support + cable 30 m Common part of the Inogun A FCC/ Ino- 910028699 gun A (**) 900018342 Nozzle nut Medium flat spray deflector 900016321 (see §...
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Page 49: Barrel Assembly
8.6. Barrel assembly Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 910028708 Barrel assembly Powder tube assembly 910028155 (see § 8.6.1 page Protective cover assembly 910028158 (see § 8.6.2 page J2FTCF051 O-ring (included in item 4) 910024679 High voltage unit 100kV 910028157... -
Page 50: Powder Tube Assembly
8.6.1. Powder tube assembly Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 910028155 Powder tube assembly J2FTDF160 O-ring Level 1: Standard preventive maintenance Level 2: Corrective maintenance Level 3: Exceptional maintenance Index revision : B - September 2020 7133... -
Page 51: Protective Cover Assembly
8.6.2. Protective cover assembly Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 910028158 Protective cover assembly J2CTPB510 O-ring J2FTDF078 O-ring 250000370 Torx screw M3 x 5 zinc-plated steel X2BDVX003 AZ 3 fan washer J2CTPC496 O-ring J2CTPC020 O-ring (included in item 6) -
Page 52: Holding Flange Assembly
8.7. Holding flange assembly Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 910028159 Holding flange assembly X3AVSY123 Zinc plated C M 4 / 20 screw J2CTPC185 O-ring 910029641 Air nipple Level 1: Standard preventive maintenance Level 2: Corrective maintenance Level 3: Exceptional maintenance Index revision : B - September 2020... -
Page 53: Equipped Counter Electrode
8.8. Equipped counter electrode Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 910028711 Equipped counter electrode 910028547 Counter electrode connection Q2HRDC052 Spring (included in item 2) 910024920 Inogun equipped counter electrode Banana plug Dia.: 4 110001096 (included in item 4) Counter electrode conductor seal... -
Page 54: Electrode Support
8.9. Electrode support 8.9.1. Flat spray Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 900016321 Medium flat spray deflector 900019952 Narrow flat spray deflector option 900020161 Large flat spray deflector option 910027640 Flat spray electrode support J2CTCN054 O-ring (included in item 2) Level 1: Standard preventive maintenance... -
Page 55: Optional: Extended Flat Spray Nozzle
8.9.2. Optional: Extended flat spray nozzle Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 910028485 Extended flat spray nozzle length: 150 mm option 910028486 Extended flat spray nozzle length: 300 mm option 900018745 Extended nozzle nut 900018740 Flat spray deflector lg:150 900018742... -
Page 56: Round Spray
8.9.3. Round spray Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 1409259 Round spray deflector, Dia.: 16 mm (white) 900008026 HD Round spray deflector, Dia.: 16 mm (grey) Option 1411500 Round spray deflector, Dia.: 12 mm (white) Option 1409260 Round spray deflector, Dia.: 20 mm (white) -
Page 57: Optional: Extended Round Spray Nozzle
8.9.4. Optional: Extended round spray nozzle Mainte- Unit of nance level Item Part Number Description sale for spare part 910028576 Extended round spray nozzle length: 150 910028575 Extended round spray nozzle length: 300 Option 910030942 Extended round spray nozzle length: 450 Option 910029099 Extended round spray nozzle length: 600... -
Page 58: Additional Equipment
8.10. Additional equipment 8.10.1. Fixing nut used with Inogun A FCC Mainte- Unit of nance level Item Part Number Description sale for spare part (*) 200000412 Fixing nut 50/40 130002080 Fixing nut 40/40 8.10.2. Fixing nut used with Inogun A... -
Page 59: Common Parts
Level 2: Corrective maintenance Level 3: Exceptional maintenance 8.11. Robotic adapters A robotic adapter is necessary in order to fix the Inogun A robotic projector, whatever its ver- sion, on the robot to be equipped. Interface diagram: 4 M6 x 16 screws Ø... -
Page 60: Revision Index History
Modification locating Creation March 2020 Addition of CSA marking + applicable standards, modification of LV cable length for Inogun A FCC, Sept. 2020 addition of sleeve for robotic versions, addition of Chapters 1, 5 and 8 spare parts rings, modification of illustrations and modification of filter reference.