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SAMES KREMLIN FPRO LOCK P LP Translation From Original Manual

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IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE..
DOCUMENTATION
AIRSPRAY GUN
Manual : 582.097.110-UK - 1711
TRANSLATION FROM THE ORIGINAL MANUAL
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
www.sames-kremlin.com
FPro P
Date: 23/11/17
Supersede : 06/11/17
Modif.:
l
: 33 (0)4 76 41 60 60

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Summary of Contents for SAMES KREMLIN FPRO LOCK P LP

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 2 KREMLIN, nonché le normative nazionali e/o locali, reparação do equipamento de acordo com as  SAMES KREMLIN y a la normativa nacional y/o local, accertarvi utilizzatori dell'apparecchio preconizações de SAMES KREMLIN, bem como com ...
  • Page 3 / Declară că echipamentul precizat mai jos: PISTOLETS MANUELS DE PULVERISATION PNEUMATIQUES / AIRSPRAY MANUAL SPRAYING GUNS / LUFTZERSTÄUBENDE HAND-SPRITPISTOLEN / PISTOLAS MANUALES DE PULVERIZACIÓN NEUMÁTICAS FPRO LOCK P LP FPRO LOCK P CONV FPRO P LP FPRO P CONV Est conforme à...
  • Page 4 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 22/11/2017 - 11/22/2017 SAMES KREMLIN - 3 - N° : 578.126.130-1711...

  • Page 5: Installation And Safety Instructions

    INSTALLATION AND SAFETY INSTRUCTIONS TRANSLATION OF THE ORIGINAL MANUAL IMPORTANT Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RES ERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.

  • Page 6: General Safety Instructions

    1. SAFETY INSTRUCTIONS GENERAL SAFETY INSTRUCTIONS CAUTION : The equipment can be dangerous if you do not follow our instructions concerning installation and servicing described in this manual and in accordance with applicable European standards and local national safety regulations. Please carefully read all the instruction literature before operating your equipment.
  • Page 7 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing KREMLIN REXSON equi pment, the following safety procedures must be followed : ...

  • Page 8: Equipment Requirements

    EQUIPMENT REQUIREMENTS Guards (motor cover, coupling shields, connectors,…) have been designed for a safe use of the equipment. The manufacturer will not be held responsible for bodily injury or failure and / or property damage due to destruction, the overshadowing or the partial or total removal of the guards.

  • Page 9: Installation Of The Equipment

    2. HANDLING  Check the weight and the dimensions of the equipment (  refer to 'Technical features' section of the instruction manual If weight and dimensions are too important, the unloading must be carried out by means of a forklift or any other appropriate means with a qualified personnal and in a clear horizontal area to prevent from risks of damage injury or an accident.
  • Page 10  Never store more than necessary inflammable materials inside the working area,  The materials must be stored into approved drums and grounded,  Use only grounded metals containers for the use of cleaning solvents,  Cardboard and paper are prohibited. 5.
  • Page 11 (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 12 The gun is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. Before removing a component of the gun, some precautions have to be taken :...
  • Page 13 FPRO P LP - CONV FPRO P LOCK LP - LOCK CONV SAMES KREMLIN - 2 - N° : 578.224.110-UK-1710...
  • Page 14 Reinstall the new nozzle assembly (7). Tighten it by means of the wrench - screwing torque : 18 Nm / 13.276 Ft/Lbs. Reinstall the new aircap assembly (1). NOTA : the gun can operate without vortex (18) if necessary. SAMES KREMLIN - 3 - N° : 578.224.110-UK-1710...
  • Page 15 For the guns, model FPRO P LOCK LP and LOCK CONV : reinstall the needle (11), the lubricated needle spring (20) and the needle stop sleeve (17) - screwing torque : 5 Nm / 3.688 Ft/Lbs. SAMES KREMLIN - 4 -...
  • Page 16 Dismount the trigger (36) by removing the screw (39) and the trigger spindle (38) by means of two wrenches n° 5.5. Reinstall the parts in the reverse order of the disassembly sequence. Apply previously low strength - Anaerobic adhesive on the screw (39). SAMES KREMLIN - 5 - N° : 578.224.110-UK-1710...
  • Page 17 Reinstall the lockable air adjuster assembly (50) on the gun and screw by means of the Allen wrench n° 4 until getting the position. Screw the nut by means of the wrench supplied with gun to tighten the position. SAMES KREMLIN - 6 - N° : 578.224.110-UK-1710...
  • Page 18 Doc. 573.495.050 Modif. / Änderung : Pièces de rechange Spare parts list Date/Datum/Fecha : 20/07/17 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : FPRO P PISTOLET PNEUMATIQUE / AIRSPRAY GUN PNEUMATISCHE PISTOLE / PISTOLA NEUMÁTICA LP - CONV F PRO P LP (HVLP) F PRO P LP (LVLP) (¤) (¤)
  • Page 19 Ind. 11 CONV-23-Mvb 131 774 323 2,3 / 0.09 134 131 100 CONV 132 774 350 23 - 27 033 140 300 -23 27-Mvb CONV-27-Mvb 131 774 327 2,7 / 0.106 134 131 200 SAMES KREMLIN Doc. / Dok. 573.495.050...
  • Page 20 131 774 918 18 T 1,8 / 0.071 134 135 700 CONV CONV-23-Lwb 131 774 923 132 774 450 23 T 2,3 / 0.09 134 136 100 07 - 23 033 148 100 -23 27-Lvb SAMES KREMLIN Doc. / Dok. 573.495.050...
  • Page 21 SAMES KREMLIN Doc. / Dok. 573.495.050...
  • Page 22 *31 129 130 020 Pointeau d’air (évents) Air adjuster assembly Spritzstrahlregulier- Aguja de aire (eventos) ventil  Circlips Ø 6  Ring, model Ø 6  Sicherungsring Ø 6  Anillo truarc, tipo Ø 6 NC / NS SAMES KREMLIN Doc. / Dok. 573.495.050...
  • Page 23 Nota : Install an injector (33) smaller or equal to the tip. Anmerkung : Der installierte Injektor (33) muss kleiner oder gleich groß, wie die eingesetzte Düse sein. Nota : Instalar un inyector (33) más pequeño que la boquilla o igual. SAMES KREMLIN Doc. / Dok. 573.495.050...
  • Page 24 * 129 140 022 Pochette injecteur Injector kit Injektor Dichtungssatz Bolsa inyector (ind. 33a, 33b, 33c, 33d, (ind. 33a, 33b, 33c, 33d, (Pos. 33a, 33b, 33c, 33d, (índ. 33a, 33b, 33c, 33d, 33e) 33e) 33e) 33e) SAMES KREMLIN Doc. / Dok. 573.495.050...
  • Page 25 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.495.050...
  • Page 26 Doc. 573.496.050 Modif. / Änderung : Pièces de rechange Spare parts list Date/Datum/Fecha : 27/07/17 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : FPRO P PISTOLET PNEUMATIQUE / AIRSPRAY GUN PNEUMATISCHE PISTOLE / PISTOLA NEUMÁTICA LOCK LP - LOCK CONV F PRO LOCK P LP (HVLP) F PRO LOCK P LP (LVLP) (¤) (¤)
  • Page 27 FPRO LOCK P LP Standard / Estándar Projecteur / Projector Tête / Aircap Buse / Nozzle Pointeau / Needle / Zerstäubereinheit Luftkappe / Cabezal Düse / Boquilla Nadel / Aguja / Proyector Ind. 1+7+11 Ind. 1 Ind. 7 Ø (mm / ") Ind.
  • Page 28 SAMES KREMLIN Doc. / Dok. 573.496.050...
  • Page 29  Arrastre (x 5) *29 050 311 321  Ressort de soupape  Spring, valve  Ventilfeder  Muelle de válvula 30 129 140 008 Butée de soupape Air valve stop Luftventilanschlag Tope de válvula SAMES KREMLIN Doc. / Dok. 573.496.050...
  • Page 30 Anmerkung : Der installierte Injektor (33) muss kleiner oder gleich groß, wie die eingesetzte Düse sein. Nota : Instalar un inyector (33) más pequeño que la boquilla o igual. Pièces spécifiques - Specific parts - Spezifische Teile - Partes específicas FPRO LOCK P LP Désignation Description Bezeichnung Denominación...
  • Page 31 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.496.050...
  • Page 32 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.496.050...

  • Page 33: Preventive Maintenance

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 34 Clean the inside and outside part of the cup with a brush soaked in solvent.  Do not soak the gun in solvent.  Use only products or solvent compatible with the parts in contact with the material (refer to data sheet of the material manufacturer). SAMES KREMLIN - 1 - N° : 578.027.110-UK-1708...
  • Page 35 Nota : Frequencies are given as a clue. They must be adapted by the maintenance service of the user for every installation according to the product, the working cadence and the working pressure. SAMES KREMLIN - 2 - N° : 578.027.110-UK-1708...

  • Page 36: Troubleshooting Guide

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 37 Check that : the cup cover air hole is not blocked and the paint is homogeneous and fluid enough (use the viscosity cup). Check that the ‘pressure’ gun is not used with a ‘suction’ cup. SAMES KREMLIN - 1 - N° : 578.026.110-UK-1708...
  • Page 38 Valve worn Change the valve. Remove the trigger and check the Friction on the needle Permanent air leak at the gun needle. aircap when the trigger is released Valve worn Replace the valve. SAMES KREMLIN - 2 - N° : 578.026.110-UK-1708...
  • Page 39 (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 40 Fpro Lock P spray gun). Optimal set-up is usually obtained when the product needle is completely open. When this needle is nearly closed, a regular flow of product can not be guaranteed. SAMES KREMLIN - 1 - N° : 578.007.120-UK-1707...

  • Page 41: Gun Handling

    Spraying from a stationary gun will not give you even coverage. Start the pass and trigger just before the leading edge. Release the trigger before the pass ends, just after the trailing edge of the object. Make sure that overlapping from the passes is even. SAMES KREMLIN - 2 - N° : 578.007.120-UK-1707...

  • Page 42: Technical Features

    (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 43 - FPro Lock P LP, - FPro Lock P CONV. 2. FPRO P LP - FPRO P CONV - FPRO LOCK P LP - FPRO LOCK P CONV 2.1. Description Guns recommended to spray varnishes, lacquers, shades, polyurethanes, two components,...
  • Page 44 2.2. Technical features FPro P LP / FPRO LOCK P LP FPro P CONV / FPRO LOCK P CONV FEATURES + HVLP aircap + LVLP aircap + CONV aircap Version pressure Maximum air supply pressure 6 bar / 87 psi...
  • Page 45 + hose  8 mm, 7.5 m / 24.6 ft length Air flow rate Fluid flow (2) Fan width (3) m3/h g/mn oz/mn " 15.7 16.1 18,8 12.9 16.5 21,9 14.9 25,3 28,5 16.7 SAMES KREMLIN - 3 - N° : 578.092.120-UK-1707...
  • Page 46 14.6 10.6 14.9 28,2 16.6 10.6 15.3 Gun, model FPRO LOCK P LP + HVLP L aircap + hose  8 mm, 7.5 m / 24.6 ft length Air flow rate Fluid flow (2) Fan width (3) m3/h g/mn oz/mn "...
  • Page 47 Gun, model FPRO LOCK P LP + LVLP XL aircap + hose  8 mm, 7.5 m / 24.6 ft length Air flow rate Fluid flow (2) Fan width (3) m3/h g/mn oz/mn " 15.7 16,1 11.8 16.1 20,2 13.8 16.5...

  • Page 48: Installation

    3. INSTALLATION  DESCRIPTION OF THE LABEL MARKING Marking in accordance with the ATEX regulation SAMES KREMLIN Name and address of the manufacturer FRANCE On the body CE : European conformity : For use in explosive area II : group II...
  • Page 49 The 1 m / 39.37" distance indicated in the diagram is given for information purposes only and hold harmless to SAMES KREMLIN. The user is responsible for the extraction and conditioning of the painting area where the equipment is used, for working conditions (refer to EN 60079-10 standard).

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