Related Manuals for SAMES KREMLIN Inogun M
Summary of Contents for SAMES KREMLIN Inogun M
- Page 1 User manual Inogun M / Inogun M + SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com Index revision : C - July 2021 7132...
- Page 2 SAMES KREMLIN SAS operating manuals are written in French and translated into English, German, Spanish, Italian and Portuguese. The French version is deemed the official text and SAMES KREMLIN will not be liable for the translations into other languages. Index revision : C - July 2021...
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Page 3: Table Of Contents
Inogun M / Inogun M + 1. Health and safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - 5 1.1. Configuration of the certified equipment ....5 1.2. - Page 4 9.1. Manual spray guns ....... . 38 9.1.1. Inogun M spray gun ....... . . 38 9.1.2.
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Page 5: Health And Safety Instructions
All of these operating manuals define the configuration of the certified equipment. 1.2. Applicable Standards The "Inogun M" gun has been designed according to standards indicated below: Applicable Requirements: CAN/CSA C22.2 No. 0-10 : General Requirements - Canadian Electrical Code, •... -
Page 6: Marking
1.3. Marking The "Inogun M and Inogun M +" guns are classified as type "A-P" according to EN50050-2. Marking of the guns: SAMES KREMLIN Meylan FRANCE SAMES KREMLIN Meylan FRANCE INOGUN M INOGUN M + (positive charge) 0080 II 2 D 2mJ... - Page 7 Inobox P/N 910029983 Inocontroller P/N Inogun M P/N 910029984 P/N 910028596 P/N 910030576 910030034 910030034-12 910030034-18 * ATEX Inogun M + configurations Inobox P/N 910029983 Inocontroller P/N Inogun M + P/N 910029984 P/N 910028596 P/N 910030576 910031951 910031951-12 Index revision : C - July 2021...
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Page 8: Precautions For Use
WARNING : Before any use of the projector, check that all operators: • have previously be trained by the compagny SAMES KREMLIN, or by their distributors registered by them for this purpose. - Page 9 Never cover the floor with an insulating covering. In potentially explosive loca- tions, floor assemblies must be dissipative in accordance with EN 61340-4-1. Switch off the power supply to the Inobox before connecting the "Inogun M" gun.Before disconnecting the gun, cut off the power supply to the Inobox (otherwise a malfunction may occur).
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Page 10: Regulatory Tests To Be Carried Out On The Equipment According To Standard En 50050-2
12 The ambient operating temperature must be between 0 and 40°C. 13 The electrostatic powder spraying equipment must be maintained regularly in accor- dance with the indications and instructions given by SAMES KREMLIN. Repairs must be carried out in strict accordance with these instructions. -
Page 11: Important Recommendations
1.7. Important recommendations 1.7.1. Ventilation Do not start the powder application with the Inogun M spray gun until the spray booth ventila- tion system is switched on. If the ventilation is switched off, toxic substances or dust may remain in the spray booth and cause a risk of fire, poisoning or irritation. -
Page 12: Guarantee
• use of seals not complying with SAMES KREMLIN recommendations, • pollution of air circuits by fluids or substances other than air. The SAMES KREMLIN guns type Inogun M / M + are covered by a warranty (refer to the gene- ral sales conditions for its application). -
Page 13: Introduction
2. Introduction The "Inogun M" gun is a manual gun designed to project powder. It is associated with an "Inobox" or "Inocontroller" control module which controls both the high voltage and the pow- der flow rate of the gun connected to it. These two inseparable elements constitute a manual powder coating equipment.This new gun integrates a dual control by the + and - keys located... - Page 14 Synoptic of an installation with Inogun M and Inobox Supply Fluidisation Vibrator Power Air supply Powder suction Inogun M Synoptic of an installation with Inogun M and Inocontroller + 24VDC LPS Module of Powder suction Inogun M Air supply network communication...
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Page 15: Characteristics
3. Characteristics 3.1. Dimensions (mm) inches 10.67 13.35 1.97 Index revision : C - July 2021 7132... -
Page 16: General Characteristics
Inocontroller or Inobox control modules. This filter is sized according to the size of the installa- tion. SAMES KREMLIN recommends using a filter of the type indicated in the section (see § 9.7 53). In the event of damage to the equipment due to the use of polluted air, the warranty page may not be applied. -
Page 17: Operation
4. Operation The Inogun M projector is connected to the Inobox or Inocontroller control module. This module provides the low-voltage and high-frequency power supply necessary for the ope- ration of the integrated high-voltage unit and the air distribution and regulation. -
Page 18: Gun Description
5. Gun description The function of the manual gun is to spray electrically charged powder by means of a high vol- tage unit integrated in the gun which delivers up to 100 kV and 110 µA. By pulling the gun trigger, the power supply and electrical charging of the powder is triggered. 5.1. -
Page 19: Startup
6. Startup 6.1. Tools Unit of Description sale 240000301 Seal extractor tool Unit of Description sale H1GMIN017 White Vaseline (100 ml) H1GSYN037 Dielectric grease for high voltage unit (100 ml) Additional tools and accessories required: The tools listed below should be available for product installation and maintenance operations. •... -
Page 20: Installation
6.2. Installation The Inogun M gun is installed either on the different types of cart (vibrating table, tank or penetrant testing) or on a manual station of a booth (see corresponding operating manuals). 6.2.1. Installation of an extended nozzle (option) -
Page 21: Procedure For Mounting The Counter-Electrode
6.2.2. Procedure for mounting the counter-electrode The Inogun M can be equipped with an optional counter-electrode (see § 9.5 page 50). • Switch off high voltage, • Step 1: Unscrew the 2 screws (1 and 2)at the back of the gun. -
Page 22: Maintenance
7.1. Summary table of maintenance operations The dirt and wear of the Inogun M spray gun caused by the passage of powder depends on the nature of the powder and the operating conditions. Therefore, the frequency of the interview indicated in the procedures below is only indicative. -
Page 23: Preventive Maintenance
7.2. Preventive maintenance These maintenance operations can be performed online. Before any intervention, refer to the health and safety instructions (see § 1.5 page 7.2.1. Procedure A1: Spray gun cleaning WARNING : All cleaning operations should only be carried out with compressed air expanded to a maximum pressure of 2.5 bar, a cloth or possibly a brush. -
Page 24: Procedure A2: Electrode Support
7.2.2. Procedure A2: Electrode support. • Switch off high voltage, • Step 1: Manually unscrew the nozzle nut then remove the deflector. • Step 2: Remove the electrode support. • Step 3: Clean the electrode support with compressed air and also the deflector Make sure that there is no accumulation of powder. -
Page 25: Corrective Maintenance
7.3. Corrective maintenance 7.3.1. Procedure B1: Replacement of fixing hook • Step 1: Unscrew the 2 screws at the back of the gun. • Step 2: Slide the hook towards the front of the gun. • For reassembly: Fit the new hook, slide it in until it stops and tighten the 2 screws KA 30 x 20 to a torque of 0.65 N.m. -
Page 26: Procedure B2: Replacement Of Trigger
7.3.2. Procedure B2: Replacement of trigger • Using a pin punch D: 1.8 mm, pull the trig- ger pin out of the trigger in the handle. Remove the trigger. Be careful not to lose the spring. • Replacing the trigger: The pin must be cor- rectly centered, 1 Place the spring around the magnet. - Page 27 4 Push it in with the pin punch, it must be correctly centred and don't go out either way. 5 Check that the trigger is working properly without hard points and/or noise. Index revision : C - July 2021 7132...
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Page 28: Procedure C1: Assembly / Disassembly Barrel / Handle
7.3.3. Procedure C1: Assembly / Disassembly barrel / handle • Step 1: Unscrew the 4 screws at the back of the gun. • Step 2: Separate the handle from the barrel by simultaneously making small horizontal and vertical movements. • Step3: Remove the connector (1) from the cable guide clip (P/N: 900020680) (2). - Page 29 • Step 4: Reassembly of the barrel/handle: 1 Put a light coat of Vaseline in the pow- der channel duct to facilitate its reas- sembly. 2 Insert the powder duct, connect the HVU. 3 Place the connector (1) under the UHT, wedge it under the cable guide clip (2), make sure that the wires loop over the connectors.
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Page 30: Procedure C2: Replacement Of Hvu
7.3.4. Procedure C2: Replacement of HVU • Unscrew the HV contact. • Using a multigrip pliers, extract the HVU from the barrel. • Replace the HVU, apply a light coat of die- lectric grease (P/N H1GSYN037) to the seal of the new HVU. •... -
Page 31: Procedure C3: Replacement Of Air Connector O-Rings
7.3.5. Procedure C3: Replacement of air connector o-rings • Step 1: Using a flat screwdriver, extract the air connector from the barrel. • Step 2: Using the tool (P/N 240000301), remove the o-rings of the air connector one by one. •... -
Page 32: Procedure D1: Powder Duct
7.3.6. Procedure D1: Powder duct • Step 1: Extract the powder duct from the handle. • Step 2: Reassembly 1 Clean the inside of the powder duct with compressed air. 2 Check the condition of the seal and the powder duct, change them if neces- sary. -
Page 33: Procedure D2: Replacement Of Low Voltage Cable
7.3.7. Procedure D2: Replacement of low voltage cable • Step 1: Push the 2 bolts so that the powder hose can be unlocked and removed. • Step 2: Remove the air hose. • Step 3: Loosen the 3 screws. • Step 4: Remove the base plate from the handle and disconnect the blue connec- tor from the control box. - Page 34 • Step 5: Replace the LV cable. 1 Insert the connector (1) connecting the HVU into the handle. Leave enough space to correctly repo- sition the powder duct. 2 Insert the powder duct into the handle, making sure not to pinch the wires. 3 Connect blue connector...
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Page 35: Procedure D3: Replacement Of Control Box
7.3.8. Procedure D3: Replacement of control box By having previously followed steps 1 to 4 of pro- cedure D2 (see § 7.3.7 page 33), • Step 1: Unscrew the 5 screws, take the hou- sing out of its housing. • Step 2: Using the tool (P/N: 240000301) push the reed light outwards. - Page 36 • Step 4: Control box replacement 1 Push the plug into the grip of the handle 2 Insert the REED light into its housing with the wires facing down as far as they will 3 Place the wires on the opposite side of the air channel.
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Page 37: Troubleshootings
8. Troubleshootings Symptoms Probable causes Remedies Disassemble the gun, clean it or Soiling of the powder duct change the duct. Powder flow Plugging of the powder supply Clean the powder hose with com- drop hose pressed air. Wear and tear clogging of the Refer to the powder pump instruc- powder pump tion manual. -
Page 38: Spare Parts List
9. Spare parts list 9.1. Manual spray guns 9.1.1. Inogun M spray gun Index revision : C - July 2021 7132... - Page 39 910030494 Inogun M control box J2FTCF051 O-ring (included in item 5) 910024679 High voltage unit 100kV 910029997 Inogun M equipped fixing hook X3GJBP484 Screw PT KA 30 X 20 WN 1411 910029992 Barrel assembly (see § 9.2 page 910028157 HV contact with o-ring...
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Page 40: Inogun M + Spray Gun
9.1.2. Inogun M + spray gun Index revision : C - July 2021 7132... - Page 41 Maintenance Item Part Number Description level for sale spare parts (*) Equipped Inogun M + gun 910031951 (with cable length: 6 m) Equipped Inogun M + gun 910031951-12 (with cable length: 12 m) X3GJBP484 Zinc plated screw PT KA30x20 WN1411...
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Page 42: Barrel Assembly
(*) 910029992 Inogun M barrel assembly 910033168 Inogun M + barrel assembly 910029993 Air connector assembly J2CTPC020 O-ring (included in item 1) Level 1: Standard preventive maintenance or breakable part possible during an intervention Level 2: Corrective maintenance... -
Page 43: Handle Assembly
9.3. Handle assembly Trigger detail Unit Maintenance Item Part Number Description level for sale spare parts (*) 910029996 Handle assembly 910032827 Trigger assembly 1408849 Spring of trigger Level 1: Standard preventive maintenance or breakable part possible during an intervention Level 2: Corrective maintenance Level 3: Exceptional maintenance Index revision : C - July 2021 7132... -
Page 44: Electrode Supports
9.4. Electrode supports 9.4.1. Flat spray Unit Maintenance Item Part Number Description level for spare sale parts (*) 900016321 Medium flat spray deflector (grey) 900019952 Narrow flat spray deflector (green) option 900020796 Large flat spray deflector (black) option 910027640 Flat spray electrode support J2CTCN054 O-ring (included in item 2) Level 1: Standard preventive maintenance or breakable part possible during an intervention... -
Page 45: Optional: Extended Flat Spray Nozzle
9.4.2. Optional: Extended flat spray nozzle Number of Nozzle Reinforce- Part electrode Spray Spring Electrode Electrode length Body ment Number extensions déflector ionizer extension Support (mm) sleeve 910028485 900021080 900018342 910027640 910028486 900021081 900020896 900017811 900017797 910032772 900021083 900020473 910032276 900020899 910032773 900021085 (*) Electrode extension including long electrode extension (900018739), 10 Mohm resistance with spring... - Page 46 Mainte- Unit of nance level Item Part Number Description sale for spare parts (*) 910028485 Extended flat spray nozzle length: 150 mm 910028486 Extended flat spray nozzle length: 300 mm 910032772 Extended flat spray nozzle length: 450 mm 910032773 Extended flat spray nozzle length: 600 mm 900020896 Flat spray deflector for extended nozzle 900021080...
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Page 47: Round Spray
9.4.3. Round spray Unit Maintenance Item Part Number Description level for sale spare parts (*) 1409259 Round spray deflector, Dia.: 16 mm (white) 900008026 HD Round spray deflector, Dia.: 16 mm (grey) Option 1411500 Round spray deflector, Dia.: 12 mm (white) Option 1409260 Round spray deflector, Dia.: 20 mm (white) -
Page 48: Option, Extended Round Spray Nozzles
9.4.4. Option, Extended round spray nozzles Number of Nozzle Reinforce- Part electrode Spray Spring Electrode Electrode length Body ment Number extensions deflector ionizer extension Support (mm) sleeve 910028576 900021080 900018342 910027641 910028575 900021081 910030942 900021083 900020904 900018523 900017552 910029099 900021085 900020473 910032276 900020899 910031754... - Page 49 Mainte- nance Part Unit of Item Description level for Number sale spare parts (*) 910028576 Extended round spray nozzle length: 150 mm 910028575 Extended round spray nozzle length: 300 mm 910030942 Extended round spray nozzle length: 450 mm 910029099 Extended round spray nozzle length: 600 mm 910031754 Extended round spray nozzle length: 1050 mm 910032347...
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Page 50: Counter-Electrode Assembly
9.5. Counter-electrode assembly Maintenance Unit of Item Part Number Description level for sale spare parts (*) 910031755 Counter-electrode assembly 900021017 Conductive hook 110001096 Banana plug Dia:4 (included in item 1) J3ETOR097 O-ring (included in item 1) Level 1: Standard preventive maintenance or breakable part possible during an intervention Level 2: Corrective maintenance Level 3: Exceptional maintenance Index revision : C - July 2021... -
Page 51: Spray Type Conversion Kits
9.6. Spray type conversion kits 9.6.1. Kit for converting a flat spray into a round spray Mainte- nance level Unit of Item Part Number Description sale spare parts Kit for converting a flat spray into a round 910032710 spray 900018523 Ressort ioniseur jet rond J2CTPC020 O-ring... -
Page 52: Kit For Converting A Round Spray Into A Flat Spray
9.6.2. Kit for converting a round spray into a flat spray Mainte- nance level Unit of Item Part Number Description sale spare parts Kit for converting a round spray into a flat 910032709 spray 900017811 Ionizer spring 900017797 Electrode extension 900020896 Flat spray deflector for extended nozzle EU9001917... -
Page 53: Additional Equipment
9.7. Additional equipment Manual flush filter Unit Maintenance Item Part Number Description level for sale spare parts (*) 160000148 5µm air filter F6RLCS204 Male union X3AVSY119 Screw Chc M4 x12 steel 8/8 zinc plated X2BDMU004 Washer M4 U zinc plated steel Level 1: Standard preventive maintenance or breakable part possible during an intervention Level 2: Corrective maintenance Level 3: Exceptional maintenance... -
Page 54: Revision Index History
Add: - CSA certification, - Inogun M + gun version , - extended nozzles § 1, 3.2, 7.3.3, 9.1, 9.2, 9.3, July 2021 - wire guide for HV cascade 9.4, 9.5 and 9.6... - Page 55 Directive ATEX / ATEX Directive / ATEX Richtlinie / Directiva ATEX / Direttiva ATEX / Diretiva ATEX / ATEX-Richtijn / ATEX-direktivet / ATEX-direktivi / Dyrektywa ATEX / Směrnice ATEX / Direktiva ATEX / Smernica ATEX / ATEX-irányelv II 2 D 2 mJ (pulvérisateur INOGUN M / INOGUN M sprayer) II (2) D [2 mJ] (module INOCONTROLLER / INOCONTROLLER module)