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User manual
Inocart NDT, Inocart HF
SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE
Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com
Index revision : A
1
7161

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  • Page 1 User manual Inocart NDT, Inocart HF SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com Index revision : A 7161...
  • Page 2 SAMES KREMLIN SAS operating manuals are written in French and translated into English, German, Spanish, Italian and Portuguese. The French version is deemed the official text and SAMES KREMLIN will not be liable for the translations into other languages. Index revision : A...
  • Page 3: Table Of Contents

    9.2. Equipments ”Inocart HF” ......24 9.3. Chariot Inocart NDT / HF ......25 10.
  • Page 4: Inocart Ndt, Inocart Hf

    INOCART NDT INOCART HF II 3 D Ex h IIIC T100° C Dc II 3 D Ex h IIIC T100° C Dc Refer to manual 7161 Refer to manual 7161 ATEX Inocart NDT configurations Inocart NDT Inobox NF 910030576 910030369 910030369-12...
  • Page 5 ATEX Inocart HF configurations Inobox NF Inocart HF 910030576 910030367 910030367-12 910031513 910031513-12 Index revision : A 7161...
  • Page 6: Simplified Analysis Of Potential Ignition Sources According

    WARNING : Before any use of the equipment, check that all operators: • have previously be trained by the compagny SAMES KREMLIN, or by their distributors registered by them for this purpose.
  • Page 7 WARNING : Equipment performance is only guaranteed if original spare parts distributed by SAMES KREMLIN are used. WARNING : To guarantee an optimal assembly, spare parts must be stored in a temperature close to their temperature of use. Should the opposite occur, a sufficient waiting time must be observed before the installation, so that all the elements are assem- bled in the same temperature.
  • Page 8 10 The ambient operating temperature must be between 0 and 40°C. 11 The electrostatic powder spraying equipment must be maintained regularly in accor- dance with the indications and instructions given by SAMES KREMLIN. Repairs must be carried out in strict accordance with these instructions.
  • Page 9 13 Before cleaning the projectors or doing any other work in the spray area, the power supply to the high-voltage generator must be disconnected, protected against restarting and the HV circuit protected. (spray gun) discharged to ground. Cleaning must be carried out in mechanically ventilated areas. 14 In the explosive zone, it is forbidden to use non-certified electrical or non-electrical equipment such as electrical extension cords, multi-sockets, switches, etc.
  • Page 10: Important Recommendations

    0°C and + 40°C (32 °F à 104 °F). The storage temperature must never exceed +60°C. 1.6.4. Sound level The sound pressure level generated by Inocart NDT and HF carts is equal to 70 dBA under the specified conditions of use. Conditions of measurement:...
  • Page 11: Guarantee

    • incorrect use, • failure to follow procedures, • use of a control system not designed by SAMES KREMLIN or a SAMES KREMLIN con- trol system modified by a third party without written permission from an authorized SAMES KREMLIN technical agent, •...
  • Page 12: Introduction

    Available in two versions: • Inocart NDT: Equipped with a NDT pressure tank with a capacity of 15 litres. It is used for very low flow rates (maximum 30 gr/min with dry penetrant powder). • Inocart HF: Equipped with an NF pressure tank with a capacity of 24 litres, it is used for high flow rates.
  • Page 13: Characteristics

    *: Values are given for a temperature of 20 °C (68 °F) at an atmospheric pressure of 1 013 mbar The filter installed on the "Inocart NDT/HF" is used to guarantee the correct operation of the equipment, in case of accidental non-compliance with the network compressed air filtration recommendations.
  • Page 14: Operation

    4. Operation The NDT and HF carts mainly consist of a cart, an Inobox NF module, an NDT or HF pressure tank depending on the version and an Inogun M gun. The Inogun M gun allows to: • spray powder paint on an earthed part. •...
  • Page 15: Specific Tool

    10 cm 5. Specific tool None. Index revision : A 7161...
  • Page 16: Installation

    6. Installation The Inocart NDT or HF carts are delivered assembled. • Step 1: Attach the tank support to the base of the cart using the screws provided. Step 1 • Step 2: Connect the air supply and ground wire to the tank:...
  • Page 17: Use Of "Inocart Ndt Or Hf" Equipment

    7. Use of ”Inocart NDT or HF” equipment 7.1. Powder application As the equipment has already been installed according to the safety rules (see § 1 page 4) and the instructions given (see § 6 page 16), follow the steps described below: •...
  • Page 18: Maintenance

    Therefore, the periodicity of maintenance indicated in the procedures below is only indicative. The user will have to create his own maintenance range as he uses the SAMES KREMLIN equipment.
  • Page 19: Entretien

    8.2. Entretien 8.2.1. Procedure A: Cleaning the cart Before any intervention, refer to the health and safety instructions (see § 1.5 page WARNING : All cleaning operations should only be carried out using compressed air at a maxi- mum pressure of 2.5 bar, a cloth or possibly a brush. Never use water or solvents to clean the equipment.
  • Page 20: Procedure B: Cleaning Of The Injection Air Check Valve

    8.2.2. Procedure B: Cleaning of the injection air check valve • Switch off the high-voltage supply, • Step 1: Switch off the air supply • Step 2: Disconnect the hose upstream of the valve by pressing the green ring, then downstream on the red ring.
  • Page 21: Replacement

    8.3. Replacement The following maintenance operations are to be carried out in the workshop. 8.3.1. Procedure D1: Replacement of filter • Step 1: Remove the rear panel from the cart. Step 2 • Step 2: Disconnect the air supplies. Brass plug •...
  • Page 22: Procedure D2: Replacement Of Vibrator

    8.3.2. Procedure D2: Replacement of vibrator Removal • Step 1: Disconnect the vibrator cable on the Inobox side. Step 1 • Step 2: Disconnect the ground wire from the vibrator. • Step 3 Unscrew the 4 vibrator fastening Step 3 screws.
  • Page 23: Spare Part Lists

    Unit Maintenance Part Number Description level for sale spare parts (*) 910030908 Inocart NDT ressuage US - 6m 910030908-12 Inocart NDT ressuage US - 12m 910031523 US NDT pressure tank (see RT Nr 7169) Inocart NDT/HF (see § 9.3 page 910030398 Inobox US power cable, length: 2.5 m...
  • Page 24: Equipments "Inocart Hf

    Inocart HF - 6m 910030367-12 Inocart HF - 12m 910031405 HF pressure tank (see RT Nr 7170) Inocart NDT/HF (see § 9.3 page 910030041 Inobox EU power cable, length: 2.5 m EAV 9/13 mm Hose U1FGBA104 EAV 9/13 mm Hose...
  • Page 25: Chariot Inocart Ndt / Hf

    9.3. Chariot Inocart NDT / HF Index revision : A 7161...
  • Page 26 Mainte- Unit nance level Item Part Number Description sale spare parts Inocart NDT Inobox NF control module 910030576 (see RT Nr 7145) Inogun M spray gun (with cable 910030034 length: 6 m) (see RT Nr 7132) Inogun M spray gun (with cable...
  • Page 27: Revision Index History

    10. Revision index History Rev. Date Description Modification locating 10/2020 First Issue Index revision : A 7161...

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