SAMES KREMLIN AIRMIX XCITE Light Manual
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SAMES KREMLIN AIRMIX XCITE Light Manual

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IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE..
DOCUMENTATION
AIRMIX MANUAL GUN
XCITE™ LIGHT
Manual : 582.096.110-UK - 1711
TRANSLATION FROM THE ORIGINAL MANUAL
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
www.sames-kremlin.com
Date: 23/11/17
Supersede : 31/10/17
Modif.:
l
: 33 (0)4 76 41 60 60

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Summary of Contents for SAMES KREMLIN AIRMIX XCITE Light

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 2 KREMLIN, nonché le normative nazionali e/o locali, reparação do equipamento de acordo com as  SAMES KREMLIN y a la normativa nacional y/o local, accertarvi utilizzatori dell'apparecchio preconizações de SAMES KREMLIN, bem como com ...
  • Page 3 EU-MEGFELELŐSÉGI NYILATKOZAT DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 4 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 23/11/2017 - 11/23/2017 SAMES KREMLIN - 3 - N° : 578.125.130-1711...

  • Page 5: Installation And Safety Instructions

    INSTALLATION AND SAFETY INSTRUCTIONS TRANSLATION OF THE ORIGINAL MANUAL IMPORTANT Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RES ERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.

  • Page 6: General Safety Instructions

    1. SAFETY INSTRUCTIONS GENERAL SAFETY INSTRUCTIONS CAUTION : The equipment can be dangerous if you do not follow our instructions concerning installation and servicing described in this manual and in accordance with applicable European standards and local national safety regulations. Please carefully read all the instruction literature before operating your equipment.
  • Page 7 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing KREMLIN REXSON equi pment, the following safety procedures must be followed : ...

  • Page 8: Equipment Requirements

    EQUIPMENT REQUIREMENTS Guards (motor cover, coupling shields, connectors,…) have been designed for a safe use of the equipment. The manufacturer will not be held responsible for bodily injury or failure and / or property damage due to destruction, the overshadowing or the partial or total removal of the guards.

  • Page 9: Installation Of The Equipment

    2. HANDLING  Check the weight and the dimensions of the equipment (  refer to 'Technical features' section of the instruction manual If weight and dimensions are too important, the unloading must be carried out by means of a forklift or any other appropriate means with a qualified personnal and in a clear horizontal area to prevent from risks of damage injury or an accident.
  • Page 10  Never store more than necessary inflammable materials inside the working area,  The materials must be stored into approved drums and grounded,  Use only grounded metals containers for the use of cleaning solvents,  Cardboard and paper are prohibited. 5.

  • Page 11: Specific Safety Instructions

    IMPORTANT documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 12 Comply with regulations concerning safety, fire risks, electrical supply and voltage in force in the country of final destination of the equipment.  Refer to the document "Installation and safety instructions" (doc. 578.001.130-UK) SAMES KREMLIN - 1 - N° : 578.002.130-UK-1710...
  • Page 13 IMPORTANT : documents relating to the equipment (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 14 The gun is manufactured under the ATEX agreement and can no be modfied. SAMES KREMLIN will no be held responsible for any failure to comply with that instruction. Before removing a component of the gun, some precautions have to be taken :...
  • Page 15 PTFE grease 560.440.101 Low strength Loctite 222 (50 ml / 0.013 US gal) 554.180.010 - Anaerobic Adhesive Torque screwing : 2 Nm / 1.4752 Ft/Lbs Torque screwing : 18 Nm /13.276 Ft/Lbs SAMES KREMLIN - 2 - N° : 578.226.110-UK-1709...
  • Page 16 Tighten the screw (26) - screwing torque : 2 Nm / 1.4752 Ft/Lbs. Lubricate the seat holder thread (25) with grease. Tighten seat holder (25) means wrench - screwing torque : 18 Nm / 13.276 Ft/Lbs. Tighten the head (16). SAMES KREMLIN - 3 - N° : 578.226.110-UK-1709...
  • Page 17 (8). Screw the sleeve (31a or 31b) - screwing torque : 18 Nm / 13.276 Ft/Lbs. Apply glue on the screw thread (7) and remount the trigger (5) and the spindle (6). SAMES KREMLIN - 4 - N° : 578.226.110-UK-1709...
  • Page 18 DISASSEMBLY OF THE TIP (22) Untighten the head ring. Remove the tip (22) from the head (16). Clean and/or change the parts. Reinstall the parts in the reverse order of the disassembly sequence. SAMES KREMLIN - 5 - N° : 578.226.110-UK-1709...
  • Page 19 Doc. 573.505.050 Modif. / Änderung : Pièces de rechange Spare parts list Date/Datum/Fecha : 16/08/17 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : PISTOLET AIRMIX® AIRMIX SPRAY GUN AIRMIX® PISTOLE PISTOLA AIRMIX® XCITE™ LIGHT 60 BAR / 870 PSI 135.725.020 XCITE™ LIGHT 120 BAR / 1740 PSI 135.725.120...
  • Page 20 29 150 040 329  Joint torique (x10)  O-Ring (x10)  O-Ring (x10)  Junta tórica (x10) 30 129 729 912  Joint (x5)  Seal (x5)  Dichtung (x5)  Junta (x5) SAMES KREMLIN Doc. / Dok. 573.505.050...
  • Page 21  Junta 32b 129 729 914  Ressort de pointeau  Spring, fluid needle  Farbnadelfeder  Muelle de aguja (120 bar) (x5) (120 bar / 1740 psi) (x5) (120 bar) (x5) (120 bar) (x5) SAMES KREMLIN Doc. / Dok. 573.505.050...
  • Page 22 32b, 36 32b, 36 + bolsas de 32b, 36 + pochettes de + Dichtungssatz) juntas) joints) BUSES - TIPS - DÜSEN - BOQUILLAS Désignation Description Bezeichnung Denominación Qté 134 5xx xxx Buse Düse Boquilla SAMES KREMLIN Doc. / Dok. 573.505.050...
  • Page 23 Beispiel : für eine Düse 09.094 ergibt sich die Bestell-Nr. : 134 509 094 Para establecer la referencia de una boquilla reemplazar las cruces por el número de la boquilla precedido por 134.5XX.XXX ejemplo : para pedir una boquilla 09.094 emplear la referencia : 134 509 094 SAMES KREMLIN Doc. / Dok. 573.505.050...
  • Page 24  Konus für  Herramienta para NC / NS montage joint Dichtungsmontage montaje junta  Poussoir montage joint  Seal installation tool  Dorn für  Herramienta para NC / NS Dichtungsmontage montaje junta SAMES KREMLIN Doc. / Dok. 573.505.050...
  • Page 25 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.505.050...

  • Page 26: Preventive Maintenance

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 27  Do not soak the gun in solvent.  Use only products or solvent compatible with the parts in contact with the material (refer to data sheet of the material manufacturer). SAMES KREMLIN - 1 - N° : 578.004.110-UK-1708...
  • Page 28 Nota : Frequencies are given as a clue. They must be adapted by the maintenance service of the user for every installation according to the product, the working cadence and the working pressure. SAMES KREMLIN - 2 - N° : 578.004.110-UK-1708...

  • Page 29: Troubleshooting Guide

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 30 When using a cup, air can get into the paint circuit : through the passage seal of the needle into the gun body  tighten it. through various fittings between the gun and the cup if these are not correctly tightened. SAMES KREMLIN - 1 - N° : 578.003.110-UK-1708...
  • Page 31 Friction on the needle Permanent air leak in front of the check the needle sildes freely. gun, trigger released Valve worm Replace valve Excessive fluid fog Too much atomizing air Reduce air pressure SAMES KREMLIN - 2 - N° : 578.003.110-UK-1708...
  • Page 32 (professional use only). PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 33 Not enough air Spraying air correct  To optimize Airmix  spraying , do not increase spraying air pressure once the correct fan is obtained. It would lead to more spraying mist. SAMES KREMLIN - 1 - N° : 578.002.120-UK-1710...

  • Page 34: Gun Handling

    When spraying from a stationary gun position start the spray pass and trigger just before the leading edge. Release the trigger just before the spray pass ends, i.e. just after the trailing edge of the object. Make sure that overlapping spray passes are even and regular. SAMES KREMLIN - 2 - N° : 578.002.120-UK-1710...

  • Page 35: Technical Features

    Please read and clearly understand all documents relating to this equipment (professional use only). PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGS WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 36 NB : For HVLP compliance, the maximum inlet air pressure at the gun handle must not exceed 1 bar (14.5 psi) to maintain 0.7 bar (10.1 psi) or less at the air cap. SAMES KREMLIN - 1 - N° : 578.093.120-UK-1708...
  • Page 37 Gun handle air pressure = 1.5 bar / 21.75 psi Viscosity = 45 s (CA 4) or 120 mPas.s Temperature : 20 °C / 68 °F Distance between the gun and the surface to be painted : 20 cm / 7.9" SAMES KREMLIN - 2 - N° : 578.093.120-UK-1708...

  • Page 38: Installation

    3. INSTALLATION  DESCRIPTION OF THE LABEL MARKING Marking in accordance with the ATEX regulation SAMES KREMLIN Name and address of the manufacturer FRANCE On the body CE : European conformity : For use in explosive area II : group II...
  • Page 39 In line filter The 1 m / 39.37" distance indicated in these diagrams is given for information purposes only and hold harmless to SAMES KREMLIN. The user is responsible for the extraction and conditioning of the painting area where the equipment is used, for working conditions conditions (refer to EN 60079-10 standard).

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