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Summary of Contents for COMAC INNOVA 65 B M 2011
- Page 1 USE AND MAINTENANCE MANUAL INNOVA 65 B M 2011 INNOVA 75 B M 2011 INNOVA 85 B M 2011 INNOVA 100 B M 2011 ED. 10-2012 ORIGINAL INSTRUCTIONS Doc. 10037757 Ver.
- Page 2 The descriptions contained in this document are not binding. The company therefore reserves the right to make any modifications at any time to elements, details, or accessory supply, as considered necessary for reasons of improvement or manufacturing/commercial requirements. The reproduction, even partial, of the text and drawings contained in this document is prohibited by law.
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Page 3: Table Of Contents
CONTENTS ON CONSIGNMENT OF THE MACHINE................................5 INTRODUCTORY COMMENT ..................................5 INTENDED USE ......................................5 SERIAL NUMBER PLATE....................................5 TECHNICAL DESCRIPTION...................................6 SYMBOLS USED ON THE MACHINE ................................7 GENERAL SAFETY REGULATIONS................................9 MACHINE PREPARATION ...................................10 1. HANDLING THE PACKAGED MACHINE ..................................10 2. HOW TO UNPACK THE MACHINE....................................10 3. - Page 4 42. REPLACEMENT OF THE BRUSH HEAD CASING................................. 27 TROUBLESHOOTING ....................................28 43. INSUFFICIENT WATER ON THE BRUSHES.................................. 28 44. THE SQUEEGEE DOES NOT DRY PERFECTLY ................................28 45. THE MACHINE DOES NOT CLEAN WELL ..................................28 46. EXCESSIVE FOAM PRODUCTION ....................................28 47.
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Page 5: On Consignment Of The Machine
On consignment of the machine Serial number plate When the machine is consigned to the customer, an immediate check must be performed to ensure all the material mentioned in the shipping documents has been received, and also to check the machine has not suffered damage during transportation. -
Page 6: Technical Description
TECHNICAL DESCRIPTION 100B Working width 1010 Squeegee width 1085 1085 Working capacity, up to 3900 4500 5100 6000 No. / ∅Ø Disk brush 2 / 340 2 / 390 2 / 430 2 / 510 Brush rotations Brush motor 24 / 450 24 / 450 24 / 450 24 / 600... -
Page 7: Symbols Used On The Machine
SYMBOLS USED ON THE MACHINE Main switch symbol (key switch) Used on the instrument panel, to indicate the key switch for machine operation on (I) or off (O) Indicator showing battery charge level on the upper line and hour meter on the lower line Indicator showing the type of hour meter (total) on the upper line and the type of service (none) on the lower line Indicator showing the type of technology of the batteries used (lead) Brush head / squeegee motion symbol (idle position) - Page 8 SYMBOLS USED ON THE MACHINE Indicates the maximum gradient Parking brake symbol Used on the instrument panel to indicate the "parking brake on" red warning light and to indicate the machine's brake lever Indicates the risk of crushed hands...
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Page 9: General Safety Regulations
• When your COMAC machine has reached the end of its long working life, dispose of the materials it contains (especially oils, batteries and electronic components) in an appropriate manner, and bearing in mind that the machine itself was constructed using 100% recyclable materials. -
Page 10: Machine Preparation
MACHINE PREPARATION 1. HANDLING THE PACKAGED MACHINE The machine is contained in specific packaging with a pallet for the handling with fork trucks. The packages cannot be placed on top of each other. The total mass of the machine with packaging is 240 kg (without batteries) The dimensions of the packaging is as follows: 65-75-85-100 B A: 1610mm... -
Page 11: Steering Column Components
MACHINE PREPARATION 5. STEERING COLUMN COMPONENTS The steering column components are identified as follows: Squeegee body lifting lever Brush head body lifting lever Horn button Detergent solution adjustment lever 6. FOOTBOARD FRONT-RIGHT COMPONENTS The components at the front right of the footboard are identified as follows: Accelerator pedal, forward 10. -
Page 12: Machine's Rear Components
MACHINE PREPARATION 9. MACHINE'S REAR COMPONENTS The rear components of the machine are identified as follows: 16. Recovery tank discharge cap 10. TYPE OF BATTERY To power the machine it is necessary to use: • liquidelectrolyte lead traction batteries; • sealed traction batteries with gas recombination or gel technology. OTHER TYPES MUST NOT BE USED. -
Page 13: Battery Connection And Battery Connectors
3. Connect the battery connector (1) to the machine connector (2). ATTENTION: you are advised to have the electric connections made by a qualified, COMAC-trained technician ATTENTION: you are advised to always wear protective gloves, to avoid the risk of serious injury to your hands. -
Page 14: Battery Charger Connection (Versions With Cb)
MACHINE PREPARATION To connect the batteries you must: 1. Make sure the recovery tank is empty, otherwise empty it completely 2. Make sure that the key switch is in the “OFF” position 3. Move the machine near to the battery charger 4. - Page 15 MACHINE PREPARATION To connect the batteries you must: 1. Make sure the recovery tank is empty, otherwise empty it completely 2. Make sure that the key switch in the “0” position 3. Move the machine near to the battery charger 4.
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Page 16: Battery Charge Level Indicator
MACHINE PREPARATION 16. BATTERY CHARGE LEVEL INDICATOR On the instrument panel of the machine there is a monitor (1) indicating (amongst other things) the battery charge status. If the upper line contains 8 light indicators, the battery charge level is 100%. If the edges of the indicators are flashing, this means the batteries are run down. -
Page 17: Filling The Solution Tank
MACHINE PREPARATION 21. FILLING THE SOLUTION TANK The solution tank can be filled in three different ways: 1. Unscrew the filler cap (1) and fill using a hose. 2. Using the rubber cap (2), this supports the water hose on its own, be sure to unscrew the cap to allow the proper vent of air. -
Page 18: Regulating The Detergent
MACHINE PREPARATION 23. REGULATING THE DETERGENT Firstly, fully open the outflow of the tap, by means of the lever (3) on the steering column. During the first few meters, check that the amount of solution to wet the floor is sufficient, but not too much that it exits the splash-guard, the adjustment of the detergent application is made by means of lever (3) (shifting it downwards increases the flow, shifting it upwards decreases it). -
Page 19: Disc Brush Assembly
MACHINE PREPARATION 28. DISC BRUSH ASSEMBLY 1. Make sure the parking brake is engaged and that the main switch is OFF 2. Connect the battery connector 3. Turn the key to the "ON/I" position. The base raises automatically. 4. Turn the key to the “OFF/0” position and remove it from the electrical board. WARNING: during this operation, verify that there are no people or objects near the brush. -
Page 20: Work
(to display a different type - for instance partial - contact the qualified, COMAC-trained personnel). The bottom line shows the “service” setting (in this case there is no setting). -
Page 21: Overflow Device
WORK 11. Lower the base by turning the right lever (4) clockwise, then lower the squeegee turning the left lever (5) counterclockwise. 12. Pressing the accelerator pedal (6 - right pedal), the machine starts moving, both the squeegee and the base lower and the brushes start to turn (if the i-drive switch is on the third working program) 13. -
Page 22: At The End Of The Work
AT THE END OF THE WORK At the end of the work, and before carrying out any type of maintenance, perform the following operations: Close the tap (1) Raise the brush head by turning the right-hand lever (2) anticlockwise. Then raise the squeegee by turning the left-hand lever (3) clockwise. -
Page 23: Daily Maintenance
DAILY MAINTENANCE PERFORM ALL MAINTENANCE OPERATIONS IN SEQUENCE 34. CLEANING THE RECOVERY TANK Disconnect the tube (1) from its seat, unscrew the drainage cap and empty the recovery tank. ATTENTION: Before performing any maintenance, remove the keys from the panel and disconnect the battery connector of the machine. WARNING: this operation must be carried out wearing gloves to protect against contact with dangerous solutions. -
Page 24: Cleaning The Squeegee
DAILY MAINTENANCE 36. CLEANING THE SQUEEGEE The careful cleaning of the whole vacuum unit ensures better drying and cleaning of the floor as well as greater duration of the suction motor. Proceed as follows for cleaning: Slide the suction tube (1) from the squeegee sleeve. Remove the squeegee (2) from the support arm by unscrewing the handwheel (3). -
Page 25: Disc Brush Disassembly
DAILY MAINTENANCE 38. DISC BRUSH DISASSEMBLY 1. Lift the base by turning the right lever (1) to move the base counterclockwise. WARNING: Before performing any maintenance, remove the keys from the panel and disconnect the battery connector of the machine. WARNING: During this operation, check there are no people or objects near the brush. -
Page 26: Weekly Maintenance
WEEKLY MAINTENANCE 39. CLEANING THE SUCTION TUBE Whenever suction seems to be unsatisfactory, check that the suction tube (1) is not obstructed. If necessary clean with a jet of water as follows: 1. Make sure the recovery tank is empty, otherwise empty it 2. -
Page 27: Extraordinary Maintenance
EXTRAORDINARY MAINTENANCE 40. REPLACING THE FRONT SQUEEGEE RUBBER Suction will be poor and the machine will not dry perfectly if the front squeegee rubber is worn. Proceed as follows to replace: Turn the key to the “OFF/0” position and remove it from the electrical board. Remove the squeegee from the support arm by unscrewing the handwheel. -
Page 28: Troubleshooting
TROUBLESHOOTING 43. INSUFFICIENT WATER ON THE BRUSHES Check there is water in the solution tank (1) Check that the tap (3) is turned on Clean the solution filter located at the front of the machine 44. THE SQUEEGEE DOES NOT DRY PERFECTLY Check the squeegee is clean Check the squeegee settings (see “MACHINE PREPARATION”) Clean the entire vacuum unit (see “WEEKLY MAINTENANCE”) -
Page 29: The Suction Motor Does Not Function
To restore the power supply to the motor, switch off the machine and wait for the fuses to cool down (about 40 seconds). If the switch disconnects the current several times in a row, contact the COMAC technical assistance centre. -
Page 30: Disposal
DISPOSAL To dispose of the machine, take it to a demolition centre or an authorised collection centre. Before scrapping the machine it is necessary to remove and separate the following materials and send them to the appropriate collection centres in accordance with the environmental hygiene regulations currently in force: •... -
Page 31: Choosing And Using The Brushes
CHOOSING AND USING THE BRUSHES POLYPROPYLENE BRUSH (PPL) Used on all types of floors. Good resistance to wear and tear, and hot water (no greater than 60°C). The Polypropylene brush is non-hygroscopic and therefore retains its characteristics even when working in wet conditions. NYLON BRUSH Used on all types of floors. -
Page 32: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY The undersigned manufacturer: COMAC S.p.A. Via Maestri del Lavoro, 13 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the product SCRUBBING MACHINES mod. INNOVA 65B M 2011 - INNOVA 75B M 2011 - INNOVA 85B M 2011 - INNOVA 100B M 2011 complies with the requirements of the following Directives: •...
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