COMAC SCRUB 45D Use And Maintenance Manual

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SCRUB 45D
SCRUBBING MACHINES
USE AND MAINTENANCE MANUAL
ORIGINAL INSTRUCTION DOC. 10068615 - Ver. AA - 02-2017

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  • Page 1 SCRUB 45D SCRUBBING MACHINES USE AND MAINTENANCE MANUAL ORIGINAL INSTRUCTION DOC. 10068615 - Ver. AA - 02-2017...
  • Page 2 The descriptions contained in this document are not binding. The company therefore reserves the right to make any modifications at any time to elements, details, or the supply of accessories, as considered necessary for reasons of improvement or manufacturing/commercial requirements. The reproduction, even partial, of the text and drawings contained in this document is prohibited by law.
  • Page 3: Table Of Contents

    CONTENTS ON CONSIGNMENT OF THE MACHINE ...................... 3   INTRODUCTORY COMMENT........................3   TECHNICAL DESCRIPTION........................3   SYMBOLS USED ON THE MACHINE ......................4   GENERAL SAFETY REGULATIONS ......................5   MACHINE PREPARATION ......................... 7     HANDLING THE PACKED MACHINE ..................................7  ...
  • Page 4: On Consignment Of The Machine

    If necessary, remember that our assistance service (organised in collaboration with our dealers) is always available for advice or direct intervention. TECHNICAL DESCRIPTION SCRUB 45D Working width Squeegee width 1470 Work capacity, up to...
  • Page 5: Symbols Used On The Machine

    SYMBOLS USED ON THE MACHINE Tap symbol Indicates the tap lever Indicates the tap indicator light ON Symbol denoting base rise/fall Indicates the base rise/fall lever Brush symbol Indicates the brush motor switch Symbol denoting suction motor Indicates the suction motor switch Symbol denoting squeegee rise/fall Indicates the squeegee lever Battery symbol...
  • Page 6: General Safety Regulations

    GENERAL SAFETY REGULATIONS The regulations below must be carefully followed in order to avoid harm to the operator and damage to the machine.  Read the labels on the machine carefully. Do not cover them for any reason and replace them immediately if they become damaged ...
  • Page 7  When disposing of consumption materials, observe the laws and regulations in force  When your ICE machine has reached the end of its long working life, dispose of the materials it contains (especially oils, batteries and electronic components) in an appropriate manner, and bearing in mind that the machine itself was constructed using 100% recyclable materials...
  • Page 8: Machine Preparation

    MACHINE PREPARATION HANDLING THE PACKED MACHINE The machine is contained in specific packaging with a pallet for the handling with fork trucks. It is not possible to place more than two packages on top of each other. The total weight is 136kg The overall dimensions of the package are: 1260 mm 660 mm...
  • Page 9: Type Of Battery

    MACHINE PREPARATION TYPE OF BATTERY To power the machine you can use: two lead traction batteries with tubular plates and free electrolyte;   two airtight traction batteries with gas recombination gel technology. Each battery consists of elements connected in series so as to provide the clamps with a voltage of 24V.
  • Page 10: Recharging The Batteries

    MACHINE PREPARATION RECHARGING THE BATTERIES Check the battery charger is suitable for the batteries installed, in terms of both capacity and type (lead/acid or GEL and equivalents). WARNING: never charge a GEL battery with an unsuitable battery charger. Follow the instructions given by the battery/battery charger manufacturer with the utmost attention.
  • Page 11: Adjusting The Squeegee Height

    MACHINE PREPARATION ADJUSTING THE SQUEEGEE HEIGHT The height of the squeegee must be adjusted on the basis of the state of wear and tear of the rubber. To do this, turn the wing nuts (1) anticlockwise to raise the squeegee, and clockwise to lower it.
  • Page 12: Assembling The Splash Guard

    MACHINE PREPARATION ASSEMBLING THE SPLASH GUARD For packaging reasons, the splash guard is supplied disassembled from the machine, and must be assembled as shown in the figure. ASSEMBLING THE BRUSH 1. Raise the base by means of the appropriate pedal. 2.
  • Page 13: Work

    WORK PREPARING TO WORK Connect the connector (1) to the batteries. Turn the key of the main switch (only on BT machines) to position “1” (clockwise) Press the brush switch (2) press the suction switch (3) 5. By means of the tap lever (4), regulate the quantity of detergent solution - it must be sufficient to wet the floor evenly, but not so much that it leaks from the splash guard.
  • Page 14: Overflow Device

    WORK OVERFLOW DEVICE The machine is fitted with a float which intervenes when the recovery tank is full, causing the suction tube to close. In this case, it is necessary to empty the recovery tank, removing the drainage tube cap. WARNING! This operation must be carried out wearing gloves to protect against contact with dangerous solutions.
  • Page 15: At The End Of The Work

    AT THE END OF THE WORK At the end of the work, and before carrying out any type of maintenance: Close the tap by means of the lever (1). Raise the base by means of the pedal. raise the squeegee by means of the lever (2) Turn off the brush switch (3).
  • Page 16: Daily Maintenance

    DAILY MAINTENANCE CLEANING THE RECOVERY TANK Grasp the recovery tank drainage tube. Remove the drainage cap and empty the tank. WARNING! This operation must be carried out wearing gloves to protect against contact with dangerous solutions. Raise the recovery tank cover. Unthread the suction cap (1) by rotating it anticlockwise.
  • Page 17: Disassembling The Brush

    DAILY MAINTENANCE DISASSEMBLING THE BRUSH 1. Raise the base by means of the pedal (downwards). 2. With the base up, use the "man present" lever to automatically release the brush CLEANING THE SOLUTION DRAINAGE FILTER 1. Loosen the filter on the lower rear side of the machine 2.
  • Page 18: Weekly Maintenance

    WEEKLY MAINTENANCE CLEANING THE SQUEEGEE TUBE Every week, or whenever suction seems to be unsatisfactory, check the squeegee tube is not obstructed. To clean it, proceed as follows: Unthread the tube from the sleeve on the squeegee Remove the other end from the recovery tank 3.
  • Page 19: Troubleshooting Guide

    TROUBLESHOOTING GUIDE INSUFFICIENT WATER ON THE BRUSHES Check that the tap (1) is turned on. Check there is water in the solution tank THE MACHINE DOES NOT CLEAN WELL Check the state of wear and tear of the brushes and, if necessary, replace them (the brushes must be replaced when the bristles are about 15mm long).
  • Page 20: Choosing And Using The Brushes

    CHOOSING AND USING THE BRUSHES POLYPROPYLENE BRUSH (PPL) Used on all types of floors. Good resistance to wear and tear, and hot water (no greater than 60°C). The Polypropylene brush is non-hygroscopic and therefore retains its characteristics even when working in wet conditions. NYLON BRUSH Used on all types of floors.
  • Page 21: Machine Disposal

    MACHINE DISPOSAL To dispose of the machine, take it to a demolition centre or an authorised collection centre. Before scrapping the machine it is necessary to remove and separate the following materials and send them to the appropriate collection centres in accordance with the environmental hygiene regulations currently in force: ...
  • Page 22 Sauber House, Unit 3, Rushington Business Park Chapel Lane, Totton, Hampshire, SO40 9AH Declares under its sole responsibility that the products FLOOR SCRUBBING MACHINES mod. SCRUB 45D comply with the requirements of the following Directives: • 2006/42/EC: Machinery Directive. • 2014/30/EC: Electromagnetic compatibility directive.
  • Page 24 Industrial Cleaning Equipment Ltd. Sauber House, Unit 3, Rushington Business Park - Chapel Lane, Totton, Hampshire, SO40 9AH Service 0800 389 3869 - Facsmile 023 8042 8318 - Email info@ice-clean.com...

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