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Related Manuals for COMAC C85 ESSENTIAL Series
Summary of Contents for COMAC C85 ESSENTIAL Series
- Page 1 SCRUBBING MACHINES USE AND MAINTENANCE MANUAL ORIGINAL INSTRUCTION DOC. 10080892 - Ver. AA - 10-2018...
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Page 3: Table Of Contents
CONTENTS CONTENTS .................................. 3 GENERAL SAFETY REGULATIONS .......................... 5 SYMBOLS USED IN THE MANUAL ........................... 5 MAIN MACHINE COMPONENTS ..........................6 ESSENTIAL VERSION CONTROL PANEL COMPONENTS ................. 7 BRIGHT VERSION CONTROL PANEL COMPONENTS ..................7 PURPOSE AND CONTENT OF THE MANUAL ......................8 TARGET GROUP ................................. - Page 4 ADJUSTING THE WORKING PARAMETERS (BRIGHT VERSIONS IN MANUAL MODE) ........ 20 BRUSH HEAD BODY LATERAL MOVEMENT FUNCTION (ESSENTIAL VERSIONS) ........21 AUTOMATIC DETERGENT DOSING FUNCTION (ESSENTIAL VERSIONS WITH CDS) ......... 21 WORKING HEADLIGHTS FUNCTION (ESSENTIAL VERSIONS)..............21 EXTRA PRESSURE FUNCTION (ESSENTIAL VERSIONS) ................21 WORKING HEADLIGHTS FUNCTION (BRIGHT VERSIONS) ................
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Page 5: General Safety Regulations
The descriptions contained in this document are not binding. The company therefore reserves the right to make any modifications at any time to elements, details, or accessory supply, as considered necessary for reasons of improvement or manufacturing/commercial requirements. The reproduction, even partial, of the text and drawings contained in this document is prohibited by law. The company reserves the right to make any technical and/or supply modifications. -
Page 6: Main Machine Components
MAIN MACHINE COMPONENTS The machine's main components are the following: 23. Maintenance lights control button 24. Spray gun kit control button (valid for Essential versions) 1. Seat 25. Brake pedal 2. Storage compartment cover, or liquid vacuum wand holder 26. Forward drive pedal compartment if the version of the machine is in equipped with this 27. -
Page 7: Essential Version Control Panel Components
Regulations Programs scheduled maintenance is due to be performed. 3. CFC symbol; if visible, this shows that the "COMAC FLEET CARE" system is in operation. 4. Vacuum motor efficiency adjustment indicator. 5. General alarm symbol; when an error occurs, the symbol appears, and remains visible until the error in question is resolved. -
Page 8: Purpose And Content Of The Manual
PURPOSE AND CONTENT OF THE MANUAL The aim of this manual is to provide customers with all the information needed to use the machine in the safest, most appropriate and most autonomous way. This includes information concerning technical aspects, safety, operation, downtime, maintenance, spare parts and scrapping. The operators and qualified technicians must carefully read the instructions in this manual before carrying out any operations on the machine. -
Page 9: Labels Used On The Machine
LABELS USED ON THE MACHINE Main switch symbol: Applied to the control panel, positioned on the front of the machine, to indicate the main switch. Acoustic signalling device control label: Applied in the vicinity of the steering column to indicate the acoustic signalling device's control button. Label for detergent solution tap command: Applied in the vicinity of the control column to identify the detergent solution tap's control lever. -
Page 10: Symbols Used On The Machine
Label indicating machine direction selector button: Affixed near the steering wheel to indicate how to move the machine travel direction control lever. Courtesy lights (optional) control label: Affixed near the steering wheel to indicate the position of the courtesy lights control button. Spray gun (optional) position label: Affixed to the rear of the machine to identify the spray gun support. -
Page 11: Serial Number Plate
11. The commercial name of the appliance and the manufacturer's address. EC DECLARATION OF CONFORMITY The undersigned manufacturer: COMAC S.p.A. Via Maestri del Lavoro, 13 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SCRUBBING MACHINES - mod. -
Page 12: Technical Data
C85B 2018 C100B 2018 C85B 2018 C100B 2018 TECHNICAL DATA [KMS] ESSENTIAL ESSENTIAL BRIGHT BRIGHT Rated machine power 4000 4000 4000 4000 Working capacity up to 5070 6000 5070 6000 Working width 1000 1000 Squeegee width 1105 1305 1105 1305 Central brush head brushes (number -Ø... -
Page 13: Handling The Packaged Machine
HANDLING THE PACKAGED MACHINE Gross weight of machine with packaging is: • C85 2018= 615kg • C100 2018= 640kg The overall dimensions of the package are: A= 133cm B= 214cm C= 180cm ATTENTION: It is recommended that all the packaging components be kept for any future machine transportation. -
Page 14: Preparation Of Machine
INSERTING THE BATTERIES IN THE MACHINE To fit the batteries inside the machine, contact a COMAC assistance centre technician. WARNING: COMAC declines all responsibility for any damage to property or injury to persons in the event that the batteries are replaced by an unauthorised technician. -
Page 15: Filling The Solution Tank
CAUTION: carefully read the Use and Maintenance Manual of the battery charger used for recharging. CAUTION: keep the battery inspection carter open for the duration of the battery recharging cycle to allow gas fumes to escape. When the recharge cycle is complete, disconnect the external battery charger cable from the battery connector. 7. -
Page 16: Inserting Water System Filter
INSERTING WATER SYSTEM FILTER Before using the machine for the first time the water system filter needs to be reset, for shipping reasons the filter cartridge and the cap have been removed. To insert the filter cartridge in the water system filter body proceed as follows: 1. -
Page 17: Drive Select Selector
N.B. : The notes above are purely indicative. N.B. : To activate the selected program, press the corresponding button; as soon as the button has been pressed, it will be selected, and the symbol background will be filled. N.B. : To change the parameters for each working program, manual mode must be activated; contact the area service representative. We will take the Standard mode working program as an example. -
Page 18: Hour Meter (Essential Versions)
HOUR METER (ESSENTIAL VERSIONS) The command display is located on the control panel, and the screen that appears after the start-up screen displays the machine's total usage time. The digits that precede the "." symbol identify hours, whilst the digit that follows it indicates hour decimals (an hour decimal corresponds to six minutes). -
Page 19: Selecting The Operating Direction
ATTENTION: As soon as the battery charge level reaches 20%, the brush head motors stop, while the vacuum motor keeps running for a short time. With the remaining charge, it is still possible to move the machine to the location designated for recharging the batteries. N.B. -
Page 20: Adjusting The Flow Of Detergent Solution (Essential Versions)
ADJUSTING THE FLOW OF DETERGENT SOLUTION (ESSENTIAL VERSIONS) If it becomes necessary to adjust the delivery flow of detergent solution to the brushes while working, simply turn the knob on the control panel (Fig.1). N.B. : Turning the knob clockwise will increase the flow of detergent solution into the machine's water system, while turning it the other direction will reduce the quantity of detergent solution present in the machine's water system. -
Page 21: Brush Head Body Lateral Movement Function (Essential Versions)
N.B. : Pressing the symbol (7) will activate the weight exerted on the scrubbing brush head adjustment screen (Fig.4). N.B. : Moving the symbol (8) upwards on the adjustment screen will increase the weight exerted on the scrubbing brush head (Fig.4). N.B. -
Page 22: Brush Head Body Lateral Movement Function (Bright Versions)
BRUSH HEAD BODY LATERAL MOVEMENT FUNCTION (BRIGHT VERSIONS) If it becomes necessary to activate the “BRUSH HEAD BODY LATERAL MOVEMENT” function while working, press the brush head body movement button (2) on the work screen. N.B.: The scrubbing brush head will only begin to move towards the outside of the machine when the drive pedal is pressed. N.B.: If you wish to bring the scrubbing brush head back inside the machine, press the button (2). -
Page 23: Anti-Collision System (Bright Versions)
ANTI-COLLISION SYSTEM (BRIGHT VERSIONS) On request, the machine can be equipped with an anti-collision system. CAUTION: Anti-collision systems reveal the presence of obstacles or other vehicles approaching. The machine is equipped with an “ultrasound sensor” fitted on the rear, which continuously emits impulses. These bounce off any obstacles they encounter, and then come back to the sensor. -
Page 24: Braking Control
BRAKING CONTROL The machine has an encoder to help braking and also a mechanical brake. • If the machine is moving and the accelerator pedal (1) (Fig.1) is released, la the machine brakes decelerating softly, until it stops the encoder. Only when the encoder has stopped is the electric brake engaged. •... -
Page 25: Tank Cleaning Kit (Optional)
6. Remove the vacuum tube (6) from the sleeve (7) in the squeegee body (Fig.6). 7. Connect the liquid vacuum wand kit vacuum tube (4) to the squeegee vacuum tube (5) (Fig.7). 8. For Essential versions, activate the liquid vacuum wand kit by pressing the switch (8) on the steering column (Fig.8) 9. -
Page 26: Periodic Maintenance Function
N.B.: To stop the solution jet, use the lever (8) on the tank cleaning accessory (Fig.7). 10.000 Km/h Battery Solution Speed Hour meter PERIODIC MAINTENANCE FUNCTION For the Bright version, the “PERIODIC MAINTENANCE FUNCTION” can be activated; this function enables maintenance to be set cyclically and warns the Advanced functions Regulations Programs... -
Page 27: Recommended Maintenance Operations
RECOMMENDED MAINTENANCE OPERATIONS INTERVAL MACHINE COMPONENTS PROCEDURE Clean the vacuum chamber; the squeegee rubber blades; the vacuum nozzle (see Squeegee “CLEANING THE SQUEEGEE BODY”). Clean the scrubbing brush head body lateral splash guard rubber blades (see Scrubbing brush head body lateral “CLEANING THE SCRUBBING BRUSH HEAD LATERAL SPLASH GUARD splash guard rubber blades RUBBER... -
Page 28: Cleaning The Squeegee Body
CLEANING THE SQUEEGEE BODY The careful cleaning of the whole vacuum unit ensures better drying and cleaning of the floor as well as a longer vacuum motor life. To carry out the cleaning of the squeegee body, proceed as follows: 1. -
Page 29: Draining The Recovery Tank
N.B.: The image in Fig.4 indicates the direction of rotation for uncoupling the left brush; the right brush must be turned in the opposite direction. ATTENTION: If the brushes are not new and have deformed bristles, it is better to reassemble them in the same position (the right-hand one on the right, and the left-hand one on the left), to prevent the different inclination of the bristles from producing an overload on the brush motor as well as excessive vibrations. -
Page 30: Emptying The Solution Tank
EMPTYING THE SOLUTION TANK Proceed as follows to empty the recovery tank: 1. Remove the solution tank filler cap (Fig.1). 2. Remove the drainage hose of the solution tank from the clamps; it is located at the rear of the machine (Fig.2). 3. -
Page 31: Extraordinary Maintenance Work
EXTRAORDINARY MAINTENANCE WORK Before performing any routine or extraordinary maintenance operation, proceed as follows: 1. Take the machine to the maintenance area. N.B.: the place given over to this operation must comply with current environmental protection regulations. 2. Make sure the machine is in a safe condition (see chapter “MACHINE SAFETY MEASURES”). -
Page 32: Replacing The Scrubbing Brush Head Body Brushes
REPLACING THE SCRUBBING BRUSH HEAD BODY BRUSHES If the scrubbing brush head brushes are damaged they cannot work properly, or more specifically, they cannot remove the dirt from the floor; as such, the condition of these must be checked. To replace the scrubbing brush head brushes, proceed as follows 1. -
Page 33: Adjusting The Scrubbing Brush Head Side Splash Guard
9. Once the adjustment has been completed, engage the stopper lever (4) (Fig.7). Adjusting the tilt of the squeegee body: 10. Loosen the stopper knob (7) for the squeegee's tilt adjustment knob (8) (Fig.8). 11. Adjust the tilt of the squeegee body's rubber blades in relation to the floor, tighten or loosen the knob (8) (Fig.9) until the squeegee body's rubber blades are bent outwards by about 30°... -
Page 34: Choosing And Using Brushes
CHOOSING AND USING BRUSHES POLYPROPYLENE BRUSH (PPL) Used on all types of floors. Good resistance to wear and tear, and hot water (no greater than 50°C.). PPL is non-hygroscopic and therefore retains its characteristics even when working in wet conditions. ABRASIVE BRUSH The bristles of this type of brush are charged with highly aggressive abrasives. -
Page 35: Troubleshooting
One of the cable bridges of the battery is be performed by a specialised Comac technician not connected properly. or by a qualified worker. Contact a Comac assistance centre to replace the Batteries faulty. batteries. Replace the squeegee body rubber blades; see The squeegee rubber blades are worn. - Page 36 Debris trapped in the brushes. “CLEANING THE SCRUBBING BRUSH HEAD BODY BRUSHES” Contact a Comac assistance centre for help in Incorrect type of brush for the work to be choosing the type of brush to be used for the work carried out.
- Page 37 NOTES...
- Page 38 NOTES...
- Page 40 COMAC S.p.A. Via Maestri del Lavoro, 13 - 37059 Santa Maria di Zevio - Verona - ITALY Tel. 045 8774222 - Fax 045 8750303 - www.comac.it - com@comac.it Organization certified with Q.C.B. Italia ISO 9001:2008, ISO 14001:2015, OHSAS 18001:2007...
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