Summary of Contents for Pepperl+Fuchs PCV F200-B16-V15 Series
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FACTORY AUTOMATION MANUAL PCV...-F200-B16-V15 Data Matrix Positioning System...
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PCV...-F200-B16-V15 With regard to the supply of products, the current issue of the following document is ap- plicable: The General Terms of Delivery for Products and Services of the Electrical Indus- try, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship"...
PCV...-F200-B16-V15 Introduction................. 5 Declaration of conformity ............6 CE conformity..................6 Safety ................... 7 Symbols relevant to safety..............7 Intended use..................7 General safety instructions ..............7 Product Description ..............8 Use and Application................8 LED Indicators and Controls............... 8 Accessories ..................
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PCV...-F200-B16-V15 Operating with event markers ............38 Operation with Repair Tape ...............39 Appendix ................... 40 ASCII table...................40 Code cards with special functions ...........41 Code Cards for Setting the Baud Rate ..........43...
PCV...-F200-B16-V15 Introduction Introduction Congratulations You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops, produces and distributes electronic sensors and interface modules for the market of automation technology on a worldwide scale. Symbols used The following symbols are used in this manual: Note! This symbol draws your attention to important information.
PCV...-F200-B16-V15 Declaration of conformity Declaration of conformity CE conformity This product was developed and manufactured under observance of the applicable European standards and guidelines. Note! A declaration of conformity can be requested from the manufacturer.
User modification and or repair are dangerous and will void the warranty and exclude the manufacturer from any liability. If serious faults occur, stop using the device. Secure the device against inadvertent operation. In the event of repairs, return the device to your local Pepperl+Fuchs representative or sales office. Note! Disposal Electronic waste is hazardous waste.
Use and Application The PCV read head is part of the positioning system in the Pepperl+Fuchs incident light process. Its features include a camera module and an integrated illumination unit, enabling it to detect position markers printed onto an adhesive code reel in the form of Data Matrix codes.
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Lights Flashes = 2 Hz for 3 sec up red flash Code card detected Green, Flashes = 2 Hz for 3 sec flash Time lock for buttons disabled Internal error Return to Pepperl+Fuchs x = LED status has no meaning...
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PCV...-F200-B16-V15 Product Description CANopen Function Indicator Green/ Color Yellow Yellow Yellow Yellow Yellow Yellow Description Detection of auto baud rate Flickers Flickers = 10 Hz flicker "Preoperational" mode Flashes = 2.5 Hz flash Flashes Stopped once 1 x on briefly, 1 s off Lights "Operational"...
PCV...-F200-B16-V15 Installation Installation Installing the Code Reel The code reel is made of silicone-free polyester film. A position marker appears every 100 mm along the lower edge of the code reel (see "Dimensions, Code Reel"). This position marker is used for various functions including precise positioning of the code reel during assembly. The reverse side of the code reel carries a permanent modified acrylate-based adhesive.
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PCV...-F200-B16-V15 Installation Orientation of the Code Reel and Read Head Figure 5.2 Position the code reel so that the www.pepperl-fuchs.com label and the position markings are below the data matrix code. The position values then increase along the X-direction. The diagram shows the orientation of a read head in the default position of 0°.
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PCV...-F200-B16-V15 Installation Note! Inclines and Declines If you mount the code reel on inclines or declines, cut the code reel several times at the transition point to the horizontal as shown. 1. Incline 2. Decline Note! Code Reels with Different Row Numbers The PCV-CA20 code reel has two rows of code to compensate for slight deviations in the travel range in the Y-direction.
PCV...-F200-B16-V15 Installation Hysteresis Y-Axis Figure 5.3 Zero line for code reels If the read head leaves the zero line when traveling the X-axis, different threshold values will result depending on the number of tracks. If the deviation exceeds this threshold, a warning code is issued.
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PCV...-F200-B16-V15 Installation The distance between the read head and the code tape should be the same as the read distance of the read head. 10° 10° Code reel Read distance Figure 5.4 Vertical alignment tolerance 10° 10° Figure 5.5 Horizontal alignment tolerance Optimum Read Distance (Z-Axis) Model Number Read Distance [mm]...
PCV...-F200-B16-V15 Installation Read Head Dimensions 38.5 14.5 Figure 5.6 Caution! When selecting the length of the mounting screws to be used, make sure that the insertion depth of the screws into the threaded inserts on the read head does not exceed 8 mm. Using longer screws can damage the read head.
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Connector Assignment Main Figure 5.8 Color Assignment Pepperl+Fuchs female cordsets are manufactured in accordance with EN60947-5-2. When using a type V19-... () female cordset with an open cable end on the Main connection, the following color assignment applies: Connection Pin...
PCV...-F200-B16-V15 Installation Caution! Damage to the device Connecting an alternating current or excessive supply voltage can damage the device or cause the device to malfunction. Electrical connections with reversed polarity can damage the device or cause the device to malfunction. Connect the device to direct current (DC).
PCV...-F200-B16-V15 Commissioning Commissioning Aligning the Read Head An integrated alignment aid is available to help you align the Y and Z coordinates of the read head easily and precisely with respect to the code reel. Note! The activation of the alignment aid is possible only within 10 minutes of switching on the read head.
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PCV...-F200-B16-V15 Commissioning Fieldbus Address During the first start process, the read head adopts the stored bus address 003 (= default). To change the fieldbus address of the read head, use code cards for parameterizing the fieldbus address 001 to 125. These code cards are printed in a separate manual. You can find the manual for the code cards for configuring the fieldbus address at www.pepperl-fuchs.com.
PCV...-F200-B16-V15 Commissioning Parameterization Place the parameterization code in the field of vision of the camera module. After the parameterization code is detected, the green LED2 lights up for 1 s. In the event of an invalid parameterization code, the LED2 lights up red for 2 s. Exiting Parameterization Mode Hold the "STORE"...
PCV...-F200-B16-V15 Operation and communication Operation and communication Data Exchange in the CANopen Bus 7.1.1 General Information about CANopen CANopen is a multimaster-compliant fieldbus system based on the CAN (Controller Area Network). Figure 7.1 Devices on the CANopen fieldbus communicate via message identifiers rather than via addresses.
PCV...-F200-B16-V15 Operation and communication Process data objects (PDOs) Service data objects (SDOs) Are used for real-time data exchange Permit access to the object directory; each SDO assembles a point-to-point service communication channel. Typically messages with high priority Messages with lower priority Synchronous and asynchronous data transfer Typically asynchronous data transfer Cyclical and noncyclical transmission Typically noncyclical transmission...
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PCV...-F200-B16-V15 Operation and communication Shielding Ensure continuous shielding when cabling the read head. For the suitable fieldbus cables, see chapter 4.3. Behavior at Startup After switch-on, the read head in a CANopen network passes through several operating states. 1. Initialization Startup process of the read head.
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PCV...-F200-B16-V15 Operation and communication "Transmission Type" parameter Transmission Description 253 (TxPDO only) Asynchronous Data is detected and sent via RTR only on request. Event-controlled Read head sends data when "Operational" state is Manufacturer- set and in the event of changes. specific Event-controlled Read head sends data when "Operational"...
PCV...-F200-B16-V15 Operation and communication 7.1.3 CANopen Object Directory Note! CANopen Parameter Communication This section contains the information required for the data exchange via CANopen. Data is exchanged with the read head via objects. These objects and their respective permissible functions are defined in the following SDO directory. The read head supports the identifier format 2.0A (11 bit identifier) according to the CAN specification.
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PCV...-F200-B16-V15 Operation and communication An entry in the object list is identified via a 16-bit index and an 8-bit subindex. Access to device parameters and process data, such as input signals and output signals, device functions, and network variables is provided via the assignment within the object list in standardized form over the CANopen network.
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PCV...-F200-B16-V15 Operation and communication Hardware Version Number of the Bus Node PDO mapping Index Subindex Designation Data type Attribute possible Default value 0x1009 Manufacturer visible string Hardware Version Software Version Number of the Bus Node PDO mapping Index Subindex Designation Data type Attribute possible...
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PCV...-F200-B16-V15 Operation and communication 31 ... 24 23 ... 16 15 ... 0 Node ID Heartbeat Time [ms] Reserved Table 7.7 = always 0 Producer Heartbeat Time PDO mapping Index Subindex Designation Data type Attribute possible Default value 0x1017 Producer unsigned16 Heartbeat Time...
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PCV...-F200-B16-V15 Operation and communication Communication Parameter 1 TxPDO PDO mapping Index Subindex Designation Data type Attribute possible Default value 0x1800 Number of unsigned8 subsequent parameters COB ID unsigned32 0x00000180 + Node ID Transmission unsigned8 Type Repeat delay unsigned16 [value x 100 µs] Not used Event Timer...
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PCV...-F200-B16-V15 Operation and communication Mapping 1 TxPDO mapping Default Index Subindex Designation Data type Attribute possible value Meaning 0x1A00 Number of unsigned8 Number of subsequent mapped parameters objects 1. mapped unsigned32 rw 0x00000108 Position object data XP24- XP31 Data = 0x2000, byte 1 2.
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PCV...-F200-B16-V15 Operation and communication Mapping 2 TxPDO mapping Default Index Subindex Designation Data type Attribute possible value Meaning 0x1A01 Number of unsigned8 Number of subsequent mapped parameters objects 1. mapped unsigned32 rw 0x00000908 Position object data YP24- YP31 Data = 0x2000, byte 9 2.
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PCV...-F200-B16-V15 Operation and communication Position Data and Status Data PDO mapping Index Subindex Designation Data type Attribute possible Default value 0x2000 Number of unsigned8 subsequent parameters Position data unsigned8 0x00 XP31...XP24 Position data unsigned8 0x00 XP23...XP16 Position data unsigned8 0x00 XP15...XP08 Position data unsigned8...
PCV...-F200-B16-V15 Operation and communication Warning code Description Priority Reserved Reserved Table 7.16 If no warnings are present, all bits in the warning data set are set to 0. Serial Number PDO mapping Index Subindex Designation Data type Attribute possible Value 0x3000 Serial number ASCII string Serial number...
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PCV...-F200-B16-V15 Operation and communication Subindex Designation Function Data type Attribute Primary data Reserved Reserved unsigned8 0x00: No Output1 Meaning of unsigned8 Function the output Function signal at 0x01: output 1 Overspeed 0x02: Warning 0x03: Error 0x04: Dirty 0x05: Event 0x06: No Position 0x07: Repair Strip...
PCV...-F200-B16-V15 Operation and communication Subindex Designation Function Data type Attribute Primary data No Position Y value if no Array of 0x00: Last Value Y code tape is unsigned8 Valid Position 0x01: visible Bytes 0 - 3 Specified Position Specific Value Specific Y Bytes 4 - 7 0 mm -...
PCV...-F200-B16-V15 Operation and communication Example calculation At a speed of 3 m/s and with a trigger period of 25 ms, the minimum length of the event marker is therefore: = 30 mm +3 m/s * 0.025 s * 2 = 180 mm Event marker Note! When placing an event marker on the code strip, make sure that the event marker represents...
PCV...-F200-B16-V15 Appendix Code cards with special functions The following code cards have special functions: ENABLE STORE CANCEL DEFAULT Enable Figure 8.1 The code card "ENABLE" is used to activate external parameterization operating mode. Store Figure 8.2 The code card "STORE" stores the modified parameterization in the non-volatile memory of the reading head and terminates external parameterization operating mode.
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PCV...-F200-B16-V15 Appendix Cancel Figure 8.3 The code card "CANCEL" discards the modified parameterization and terminates external parameterization operating mode. The reading head switches to normal mode and adopts the last valid configuration that was saved. The code card "USE" adopts the modified configuration in the volatile working memory Figure 8.4 of the reading head and terminates external parameterization operating mode.
PCV...-F200-B16-V15 Appendix Default Figure 8.5 The code card "DEFAULT" restores the settings of the reading head to default and terminates external parameterization operating mode. Code Cards for Setting the Baud Rate Parameterization allows you to assign various transfer rates to the reader for communication via CANopen.
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PCV...-F200-B16-V15 Appendix Baud Rate: 50 kBaud Figure 8.8 The code card assigns the 50 kBaud baud rate to the read head Baud Rate: 125 kBaud Figure 8.9 The code card assigns the 125 kBaud baud rate to the read head Baud Rate: 250 kBaud Figure 8.10 The code card assigns the 250 kBaud baud rate to the read head...
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PCV...-F200-B16-V15 Appendix Baud Rate: 1 MBaud Figure 8.12 The code card assigns the 1 MBaud baud rate to the read head Auto Baud Rate Figure 8.13 The code card assigns the auto baud rate to the read head.
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Twinsburg, Ohio 44087 · USA Tel. +1 330 4253555 E-mail: sales@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd. Company Registration No. 199003130E Singapore 139942 Tel. +65 67799091 E-mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com Subject to modifications / DOCT3442B Copyright PEPPERL+FUCHS • Printed in Germany 09/2015...
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