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Comtrol DeviceMaster Up Hardware Installation Manual

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Summary of Contents for Comtrol DeviceMaster Up

  • Page 1 Hardware Installation Guide...
  • Page 2 Copyright © 2005 - 2006. Comtrol Corporation. All Rights Reserved. Comtrol Corporation makes no representations or warranties with regard to the contents of this document or to the suitability of the Comtrol product for any particular purpose. Specifications subject to change without notice.

  • Page 3: Table Of Contents

    Installing PortVision Plus ........................19 Upgrading PortVision Plus ........................19 Configuring the DeviceMaster UP Network Settings ................. 20 Uploading Protocol-Specific Firmware on the DeviceMaster UP ........... 22 Connecting Serial Devices ....................25 Connecting Devices............................. 25 DB9 Serial Cables and Loopback Plugs ....................27 DB9 Loopback Plugs..........................
  • Page 4 Configuring Passwords ..........................46 Redboot Command Overview ........................47 Troubleshooting and Technical Support................49 Troubleshooting Checklist ........................49 General Troubleshooting........................... 50 Daisy-Chaining DeviceMaster UP 4-Port Units..................51 Technical Support ............................52 Index............................53 iv - DeviceMaster UP User Guide: 2000451 Rev. C Table of Contents...

  • Page 5: Getting Started

    DeviceMaster UP protocol-specific software and related installation documentation. Protocols Supported The DeviceMaster UP is a network attached, solid-state 1 or 4-port device server, which hosts an Industrial Ethernet® engine and translates device communications to a programmable logic controller (PLC) and any serial device.

  • Page 6: Locating Software And Documentation

    Locating Software and Documentation Locating Software and Documentation You can access the appropriate firmware assembly, PortVision Plus, and the DeviceMaster UP documentation from the CD shipped with the DeviceMaster UP or you can download the latest files using these internet links. PortVision Plus PortVision Plus is the application that you use to configure network settings and upload the firmware for your protocol.
  • Page 7 DeviceMaster UP. DeviceMaster UP Filtering and Data Extraction Reference Guide describes the data extraction and filtering processes provided by the DeviceMaster UP with EtherNet/IP or Modbus/TCP 3.x firmware or higher. DeviceMaster UP Hardware Installation Guide (this guide) contains hardware installation, PortVision Plus installation, and firmware updating procedures.
  • Page 8 Locating Software and Documentation 8 - DeviceMaster UP User Guide: 2000451 Rev. C Getting Started...

  • Page 9: Hardware Installation

    † The DeviceMaster UP 4 -port models also include DB9 to RJ45 adapters. †† One of the Ethernet ports on the DeviceMaster UP 4-port is a built-in downstream port for daisy-chaining DeviceMaster UP systems or other network-ready devices. Hardware Installation...

  • Page 10: 1-Port Installation

    DeviceMaster UP using the mounting flanges or DIN rail adapters. a. Pick up the DeviceMaster UP so that the front of the device is facing you. b. Pick up a DIN rail clip. (The three tines should be on top and the M4 label should face you.)
  • Page 11 Connect the power supply to a power source. e. Go to Step 5 to verify that the DeviceMaster UP is functioning properly. 5. Verify that the network connection for the DeviceMaster UP is functioning properly. Description The amber Status LED on the device is lit, indicating you have power and it has completed the boot cycle.

  • Page 12: 1-Port Embedded Installation

    1-Port Embedded Installation 1-Port Embedded Installation Installing the DeviceMaster UP 1-Port Embedded system follows these basic steps: • Building the serial ribbon cable (below). • Mounting the Embedded 1-Port on Page 13 and installing light pipes. • Attaching the Network and Serial Cables on Page 14.

  • Page 13: Mounting The Embedded 1-Port

    • Through the chassis, using metal stand-offs. If plastic stand-offs are used to mount the board, then you must ground the DeviceMaster UP using the power cable. Note: The maximum diameter of the metal stand-offs should be 0.175” with a 4-40 machine screw.

  • Page 14: Attaching The Network And Serial Cables

    4. Optionally, attach the light pipes. The following light pipes have been tested and found to function; Bivar, Inc. (P/N:LP-230) and Ledtronics, Inc. (P/N:LTP003-0CW-001). After mounting the DeviceMaster UP, you are ready to connect the cables. Attaching the Use the following procedure to attach the serial ribbon and Ethernet cables. For a...
  • Page 15 Connecting the Power and Verifying Installation 3. Plug the screw terminal power connector into JP1 on the DeviceMaster UP by aligning the scalloped sides. LEDs 4. Apply power to the DeviceMaster UP. 5. Verify that the network connection for the DeviceMaster UP is functioning properly.

  • Page 16: 4-Port Installation

    • Daisy-chaining DeviceMaster UP units: Connect the port labeled DOWN on the first DeviceMaster UP to the port labeled UP on the second DeviceMaster UP or other device using a standard Ethernet cable. Refer to Daisy-Chaining DeviceMaster UP 4-Port Units on Page 51 for more detailed information.

  • Page 17: Adding A Unit To An Existing Installation

    2. Remove the old unit and attach a new or spare DeviceMaster UP. 3. Connect the new DeviceMaster UP to the network hub or server NIC. 4. Apply power to the new DeviceMaster UP and verify that it passes the power on self-test.
  • Page 18 Replacing Hardware 18 - DeviceMaster UP User Guide: 2000451 Rev. C Hardware Installation...

  • Page 19: Configuring The Devicemaster Up

    UP that is on the same local network segment as the system on which PortVision Plus is installed. You cannot apply changes through PortVision Plus to a DeviceMaster UP that is not on the same local network segment. • Use PortVision Plus to monitor any DeviceMaster UP on the network. The DeviceMaster UP does not have to be on the same local network segment as PortVision Plus for monitoring purposes.

  • Page 20: Configuring The Devicemaster Up Network Settings

    Default Network Settings Use the following procedure to change the DeviceMaster UP network settings. IP address: Note: The DeviceMaster UP must be connected to the same local network segment 192.168.250.250 as the computer on which PortVision Plus is installed. Subnet mask: 1.
  • Page 21 9. If you have not done so, upload the appropriate protocol firmware for your environment using the next subsection, Uploading Protocol-Specific Firmware on the DeviceMaster UP on Page 22. Configuring the DeviceMaster UP DeviceMaster UP User Guide: 2000451 Rev. C - 21...

  • Page 22: Uploading Protocol-Specific Firmware On The Devicemaster Up

    Comtrol ships the PortVision Plus from the factory with SocketServer firmware installed on the device. The SocketServer firmware provides an interface to TCP/ IP socket mode configuration and services. If you intend to use DeviceMaster UP in one of the following environments, you must replace SocketServer with protocol-specific firmware: •...
  • Page 23 Uploading Protocol-Specific Firmware on the DeviceMaster UP 5. Select Yes to upload the firmware. 6. Select OK to the advisory message about waiting until the DeviceMaster UP is on-line and in the next minute the DeviceMaster UP unit or units should display ON-LINE in the Status field 7.
  • Page 24 Uploading Protocol-Specific Firmware on the DeviceMaster UP 24 - DeviceMaster UP User Guide: 2000451 Rev. C Configuring the DeviceMaster UP...

  • Page 25: Connecting Serial Devices

    Use this procedure to connect asynchronous serial devices to the DeviceMaster UP ports. 1. Connect your serial devices to the appropriate port on the DeviceMaster UP using the appropriate cable. You can build your own DB9 cables using the appropriate discussion: •...
  • Page 26 Connecting Devices The DeviceMaster UP 4-port model has Rx and Tx LEDs next to each port that provide information about the network connection of the serial port. Description LED on the front panel of the DeviceMaster UP is lit, indicating you have power and it has completed the boot cycle.

  • Page 27: Db9 Serial Cables And Loopback Plugs

    Loopback connectors are DB9 female serial port plugs, with pins wired together as shown, that are used in conjunction with application software (Test Terminal or Minicom) to test serial ports. The DeviceMaster UP is shipped with a a single loopback plug (RS-232/422).

  • Page 28: Db9 Null-Modem Cables (Rs-232)

    For example, a straight-through cable can be used to connect COM2 of one PC to COM2 to a modem. RJ45 DB25 Signal Pins Pins Pins Pins Signal TxD or TRx- TxD or TRx- RTS or TRx+ RTS or TRx+ 28 - DeviceMaster UP User Guide: 2000451 Rev. C Connecting Serial Devices...

  • Page 29: Rj45 Serial Cables And Loopback Plugs

    Note: You may want to purchase or build a straight-through cable and purchase a null-modem adapter. For example, a null-modem cable can be used to connect COM2 of one PC to COM2 of another PC. Connecting Serial Devices DeviceMaster UP User Guide: 2000451 Rev. C - 29...

  • Page 30: Rj45 Null-Modem Cables (Rs-422)

    Loopback connectors are RJ45 serial port plugs, with pins wired together as Plugs shown, that are used in conjunction with application software (Test Terminal or Minicom) to test serial ports. The DeviceMaster UP is shipped with a a single loopback plug (RS-232/422). •...

  • Page 31: Hardware Specifications

    • DeviceMaster UP Product Pictures on Page 35 • Notices on Page 36 Electromagnetic Compliances This table lists electromagnetic compliances for the DeviceMaster UP family. Electromagnetic Compliances Canadian EMC requirements ICES-003: CISPR-22: AS/NZS-3548 Emission European Standard EN55022 Amendment A1: FCC Part15 Subpart B: Class A limit...

  • Page 32: External Power Supply Specifications

    Output voltage† 9-30VDC Current† 200 mA (Min) @ 24VDC Power 4.8 W † Any power supply that meets current consumption, voltage, power, and connector pinouts requirements can be used. 32 - DeviceMaster UP User Guide: 2000451 Rev. C Hardware Specifications...

  • Page 33: Hardware Specifications

    Hardware Specifications Hardware Specifications The following table lists hardware specifications for the DeviceMaster UP. See External Power Supply Specifications for detailed power supply specification information. Topic Specification Current consumption: 1-Port models 420 mA @ 5VDC 4-Port 200 mA @ 24VDC...

  • Page 34: Environmental Specifications

    If this product is stacked, the environmental air flow must insure that the Ambient Operating Temperature does NOT exceed these limits. ** Ethernet components are rated to 1.5KV magnetic surge protection, in addition to the surge protection level listed above. 34 - DeviceMaster UP User Guide: 2000451 Rev. C Hardware Specifications...

  • Page 35: Devicemaster Up Product Pictures

    4-Port (DB9) on Page 36 See the appropriate discussion in the Hardware Installation section (Page 9) for information about the LEDs. 1-Port (DB9) This illustrates the DeviceMaster UP 1-Port. Hardware Specifications DeviceMaster UP User Guide: 2000451 Rev. C - 35...

  • Page 36: 1-Port Embedded

    Power Supply for the 1-Port on Page 32 so that you can provide a power supply for the DeviceMaster UP. 4-Port (DB9) The PWR LED for the DeviceMaster UP 4 with DB9 ports is on the other side of the unit. Notices Radio Frequency...

  • Page 37: Labeling Requirements (Fcc 15.19)

    This device must accept any interference received, including interference that may cause undesired operation. Modifications (FCC Changes or modifications to this equipment not expressly approved by Comtrol 15.21) Corporation may void the user's authority to operate this equipment. Serial Cables (FCC This equipment is certified for Class A operation when used with unshielded 15.27)
  • Page 38 Important Safety Information 38 - DeviceMaster UP User Guide: 2000451 Rev. C Hardware Specifications...

  • Page 39: Redboot Procedures

    PortVision Plus. You can use a serial connection between Port 1 on the DeviceMaster UP and a COM port on a PC. If you plan on using the serial method, you will need a null modem cable and a terminal program installed and configured on the PC.

  • Page 40: Establishing A Telnet Connection

    The DeviceMaster UP does not come preprogrammed with a password. 2. Type reset, and close the session. 3. Open a new telnet session, enter the DeviceMaster UP IP address, and the password. 4. Type dis to disable the bootloader.

  • Page 41: Determining The Network Settings

    Serial connection between Port 1 on the DeviceMaster UP and a COM port on a PC. If you do not know the IP address of the DeviceMaster UP you must use a serial connection to communicate with the DeviceMaster UP.

  • Page 42: Determining The Bootloader Version

    Updating Firmware on Page 43. 4. Type reset to reset the DeviceMaster UP, if you do not have any other related Redboot tasks. Resetting the DeviceMaster UP When you have completed your tasks in Redboot, you must enter a reset command at the RedBoot>...

  • Page 43: Uploading Firmware

    Parity = None • Stop bits = 1 • Flow control = None 4. Reset the DeviceMaster UP (disconnect and reconnect the power cable). 5. Immediately type #!DM and press Enter in your terminal program. #!DM RedBoot>dis Loading disabled 6. At the RedBoot> prompt, type dis, and press Enter.
  • Page 44 Note: In a few seconds the ethernet and PWR LEDs cycle through a light sequence once and the update is complete. 13. Start your internet browser and enter the IP address of the DeviceMaster UP to verify that the new version of SocketServer loads.

  • Page 45: Telnet Method)

    1. Verify that you have the .bin file (Latest Firmware on Page 43). 2. Open a telnet session, type reset, and close the session. 3. Open a new telnet session and enter the DeviceMaster UP IP address. $ telnet 192.168.250.250 Default IP Address Trying 192.168.250.250...

  • Page 46: Configuring Passwords

    Note: You should see file information for a file called default. If you do not see this file, repeat the process starting with Step b. Reset the DeviceMaster UP by typing reset at the RedBoot> prompt. Note: In a few seconds the ethernet and PWR LEDs cycle through a light sequence once.

  • Page 47: Redboot Command Overview

    The following table is an overview of Redboot commands available. You can access the list of commands online by entering help and pressing the Enter key. For more detailed information, see the Redboot User’s Guide that is located on the Comtrol product CD or download it from the web.
  • Page 48 Redboot Command Overview 48 - DeviceMaster UP User Guide: 2000451 Rev. C RedBoot Procedures...

  • Page 49: Troubleshooting And Technical Support

    Verify that the Ethernet hub and any other network devices between the system and the Comtrol device are powered up and operating. • Reset the power on the Comtrol device and watch the PWR or Status light activity. PWR or Status LED Description ™...

  • Page 50: General Troubleshooting

    General Troubleshooting • Verify that the IP address programmed into the Comtrol device matches the unique reserved IP configured address assigned by the system administrator. • If using DHCP, the host system needs to provide the subnet mask and gateway.

  • Page 51: Daisy-Chaining Devicemaster Up 4-Port Units

    The DeviceMaster UP 4-port models with external power supplies follow the IEEE specifications for standard Ethernet topologies. When using the UP and DOWN ports, the DeviceMaster UP 4 is classified as a switch. When using the UP port only, it is a simple end node device.

  • Page 52: Technical Support

    Technical Support because they will request that you perform, some or all of the procedures before they will be able to help you diagnose your problem. If you need technical support, contact Comtrol using one of the following methods. Contact Method...

  • Page 53: Index

    4-port data bits RJ45 embedded serial ribbon cable building null-modem cables RS-485 test cable building straight-through cables straight-through cables loopback plugs default RJ45 network settings network values DeviceMaster UP User Guide: 2000451 Rev. C - 53 Index...
  • Page 54 IP address electromagnetic compliances changing network settings embedded configuration installation default LEDs how to determine emission ip command compliance IP gateway environmental changing network settings specifications configuration Ethernet host interface default 54 - DeviceMaster UP User Guide: 2000451 Rev. C Index...
  • Page 55 Rx LED null-modem cables RJ45 safety compliance information operating humidity serial overview connector types installation steps embedded ribbon cable interface types serial method parity configuration password updating firmware administrator Redboot Index DeviceMaster UP User Guide: 2000451 Rev. C - 55...
  • Page 56 Status LED firmware 1-port embedded standard version stop bits Bootloader straight-through cables version command RJ45 subnet mask web site configuration weight (hub, only) default surge protection Xmodem load command Technical Support 56 - DeviceMaster UP User Guide: 2000451 Rev. C Index...

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