Volvo Penta D4 Series Operator's Manual page 106

Maintenance
1a
104
Propeller
For best performance and fuel economy, keep engine
rpm within the maximum revolution range; refer to the
Engines section. If maximum engine rpm exceeds the
maximum recommended engine rpm the propeller
must be replaced.
Damaged propellers must be replaced as soon as pos-
sible. If a boat must be driven with a damaged propel-
ler, do so with extreme caution and only at reduced
rpm.
WARNING!
Make sure the engine can not start during work on pro-
peller(s); remove ignition key(s) and shift drive into for-
ward or reverse.
Only G series propellers may be used with the DPH
sterndrive.
Only GR series propellers may be used with the DPR
sterndrive.
A tool for removing and reinstalling propellers is sup-
plied with the transom shield kit.
Removal
1 Lock the propeller shaft. This may be done in one
of two ways:
a Remove the gear shift cable from the stern-
drive.
Remove the six bolts and remove the cover (1)
from the sterndrive.
Remove the cotter pin (2) from the wire swivel pin
(3) to which the gear shift cable (4) is fastened.
Remove the swivel pin and washer (5) from the
lever (6) without turning the pin.
Put the sterndrive into gear by hand by pulling the
lever to either the forward position (F) or reverse
position (R).
IMPORTANT!
Never use the EVC lever to put the sterndrive in
gear.
b Select "NEUTRAL". Place a block of wood
between the cavitation plate and one of the pro-
peller blades.
47702599 12-2011