Volvo Penta D6 Operator's Manual
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Volvo Penta D6 Operator's Manual

Volvo Penta D6 Operator's Manual

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Summary of Contents for Volvo Penta D6

  • Page 1 d4/D6...
  • Page 2 Do not modify or tamper with the exhaust system. • Do not idle the engine except as necessary. For more information www.P65warnings.ca.gov/marine www.p65warnings.ca.gov/products/diesel © 2022 AB VOLVO PENTA Volvo reserves the right to make changes Printed on environmentally friendly paper...
  • Page 3 .‫شهر ً ا من بعد التسليم‬ sprog via Internettet i op til 12 måneder efter leveringen. /http:// manual.volvopenta.com/coupon .Volvo Penta ‫إذا كان الوصول إلى اإلنترنت غير متاح، فالرجاء االتصال بوكي ل‬ http://manual.volvopenta.com/coupon/ Hvis det ikke er muligt at bestille via Internettet, bedes du kon- takte din Volvo Penta forhandler.
  • Page 4 Ez a kezelési kézikönyv más nyelven is ingyenesen meg- rendelhető a kézbesítést követő 12 hónapon belül, az interneten keresztül. http://manual.volvopenta.com/coupon/ Ha nincs internet-elérése, lépjen kapcsolatba a Volvo Penta márkakereskedőjével. Šo operatora rokasgrāmatu var pasūtīt citā valodā bez maksas līdz 12 mēnešiem pēc piegādes, izmantojot internetu.

  • Page 5: Table Of Contents

    Maintenance and replacement parts ............18 Excessive strain on a product and components ........19 Volvo Penta EVC system, integrity and modification ......19 Installation and use of Volvo Penta External Helm ......... 19 Recording engine data ................20 Certified Engines ..................21 Volvo Penta Dealer Network ..............
  • Page 6 Local Control ..................78 Battery Management display ............... 79 Active Corrosion Protection ..............82 Power Take-off ..................84 Volvo Penta Interceptor System ............85 Operation ..................... 86 Swim platform Interface ............... 88 Alternator Voltage Reducer ..............89 Volvo Penta Easy Connect ..............90 Starting ......................
  • Page 7 Key Management .................. 146 Ignition Auto Off ..................147 Joystick calibration ................148 Joystick calibration, DPI/DPH ............... 149 Joystick Inboard calibration ..............150 Drive Straight calibration ............... 152 Technical Data ..................153 Viscosity ....................154 47712786 11-2022 © AB VOLVO PENTA...
  • Page 8 Coolant, Mixing ..................158 Identification Numbers ............... 161 Declaration of Conformity ..............163 Declaration of Conformity ..............163 Index ......................165 47712786 11-2022 © AB VOLVO PENTA...

  • Page 9: Foreword

    Pay careful attention to the safety instructions included in the manual. As the owner of a Volvo Penta marine engine, you become part of a worldwide network of dealers and service workshops that assist you with technical advice, service requirements and replacement parts.

  • Page 10: Safety Information

    This chapter describes how safety precautions are If anything remains unclear or if you are unsure of presented in the manual and on the product. Read the something, contact your Volvo Penta dealer for chapter through very carefully before you start the assistance.
  • Page 11 Always wear safety glasses if there is a risk of splintering, sparks and spray from the electrolyte (so- called battery acid), or other chemicals. Your eyes are very delicate and damage can result in loss of sight! 47712786 11-2022 © AB VOLVO PENTA...
  • Page 12 Spare parts — safety WARNING! Always use spare parts with the same quality as genuine Volvo Penta parts to minimize the risk of an explosion or fire. Components in fuel systems and electrical systems on Volvo Penta engines are designed and manufactured to minimize the risk of explosions and fire, in accordance with applicable legal requirements.
  • Page 13 Information on the engine IMPORTANT: Make sure that all warning and information decals on the product are always visible. Replace decals which have been damaged or painted over. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 14 Before welding work IMPORTANT: Before any work with electric weld can begin, the connection to all control units must be disconnected. After finished welding, re-connect the connection to all control units before connecting any battery cable. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 15 There is a risk that hot oil can spray out. Refueling WARNING! There is always a risk of fire and explosion during refueling. Smoking is forbidden and the engine must be stopped. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 16 Safety Information Proper fuel quality IMPORTANT: Always use the fuel recommended by Volvo Penta. See Technical Data in Operator’s Manual. Other fuel can damage the engine. Wrong fuel quality can also lead to higher service costs. P0024477 WARNING! Risk of personal injury.
  • Page 17 Cleanliness for sensitive components IMPORTANT: Observe meticulous cleanliness when handling system components. Even minimal amounts of dirt could cause a breakdown. Adjustment of the clutch CAUTION! Clutch adjustments must be carried out with the engine stopped. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 18: Maneuvering

    Instead, try to change the speed, trim or load distribution. If possible, take down or open the cockpit awning. Contact your boat dealer for the best solution for your boat. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 19 • flashlights • Emergency steering kit (DPI, single) Spare Parts and Tools: • impeller • fuel filters • fuses • tape • hose clamps • engine oil • other tools that may be required 47712786 11-2022 © AB VOLVO PENTA...

  • Page 20: Introduction

    Introduction Check that you heave received the correct operator’s manual before continuing reading. If not, please contact your Volvo Penta dealer. Read the Operator’s Manual carefully and learn to handle the engine, controls and other equipment in a safe manner before you start the engine.

  • Page 21: Warranty

    Introduction Warranty Your new Volvo Penta marine engine is covered by a limited warranty, subject to the conditions compiled in the Warranty Information. Note that AB Volvo Penta’s liability is limited to the specification in the Warranty Information and Emission Control System Warranty Statement.

  • Page 22: Running In The Engine

    These qualities will be maintained through regular servicing and the use of spare parts with the same quality as genuine Volvo Penta parts. If reliable and purpose-built parts are not used, your safety, health, and the machine’s function may be compromised.

  • Page 23: Excessive Strain On A Product And Components

    Modifying the EVC system or connecting spare parts or systems that do not comply with the quality of genuine Volvo Penta parts may adversely affect the system performance, safety and warranty coverage.

  • Page 24: Recording Engine Data

    AB Volvo Penta and authorized workshops will not distribute this stored information without permission. AB Volvo Penta may, however, be forced to provide this information if required by national legislation. In general, AB Volvo Penta and authorised workshops may read and use the information.

  • Page 25: Certified Engines

    NOTICE! Neglects or failure to follow the points listed here may invalidate the engine emission certificate. This means AB Volvo Penta can no longer guarantee engine conformity with the certified model. Volvo Penta is not responsible for damages or costs arising as a result of this.

  • Page 26: Volvo Penta Dealer Network

    The Volvo Penta global network of authorized dealers is at your service. We strongly recommend that you take your product to an authorized Volvo Penta dealer for service and repair. They are specialists in Volvo Penta products and have the accessories, genuine...

  • Page 27: Instruments And Controls

    Instruments and Controls This chapter describes the instruments, panels and controls Volvo Penta sells for your engine. If you would like to complement your instrumentation, or if your boat is equipped with instruments not described here, we ask that you contact your Volvo Penta dealer.

  • Page 28: E-Key Remote

    S = The stop position. 0 = The key can be inserted or removed. I = Operating position. System power is connected. II = Not used. III = Start position. Starter motor is engaged. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 29: Control Panels

    Instruments and Controls Control Panels Volvo Penta control panels can be installed in different combinations. The panels all look the same but are configured to handle different functionality. The number of available panels and their function depend on the boat’s functionality setup.

  • Page 30: Cruise Control Panel

    Both engines in a twin installation must be running before the docking station can be activated. The helm station is inactive. The helm station is active and the docking function is switched on. The helm station is locked. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 31 Go to the information display to obtain information regarding the alarm. Contact a Volvo Penta workshop for a complete readout of all fault messages. For further information on how to handle fault...

  • Page 32: Powertrim Panel

    ”raised” in relation to the horizontal axis. – Will trim the drive away towards the transom, ”lower” the bow of the boat. For further information on Power Trim refer to Trim Ranges, page 49. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 33: Gauges

    Freshwater tank level gauge. 6 Rudder position indicator The instrument shows rudder position. 7 Trim indicator, digital, for Aquamatic engines The digital indicator shows the position of the stern drive in relation to the transom shield. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 34: Displays

    To see the what faults have been detected, press the OK button. For further information on how to handle fault messages and recommended actions, refer to Fault handling, page 103. Backlighting Display backlighting can be adjusted by pressing the buttons simultaneously. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 35: 4" Display

    Make a habit of protecting the screen by using the protective cover when the boat is not in use. The Volvo Penta 4" screen is controlled using the panel buttons as follows: Return to the previous menu.
  • Page 36 Depending on the functions installed in the boat, the following can be displayed: Engine Speed Engine Hours Engine coolant temperature Battery Voltage Engine oil pressure Engine View Turbo Pressure Exhaust Temperature Transmission Oil Pressure Transmission oil temperature Propeller Rotation Ahead Speed 47712786 11-2022 © AB VOLVO PENTA...
  • Page 37 Trip Distance shows the distance travelled since the latest trip computer reset. • Trip Fuel shows the fuel consumption since the latest trip computer reset. • Trip Hours shows the time travelled since last trip computer reset. Average Fuel 47712786 11-2022 © AB VOLVO PENTA...
  • Page 38 Sea Water Temperature • Freshwater Level Vessel • ACP Info See the chapter entitledOptional, page 82 for information about Active Corrosion Protection (ACP). • Interceptor Position Refer to Optional, page 85 for information about Interceptor Position. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 39 Enable or disable the signal confirming function activation and deactivation. Info Beep Level Set the volume of the Info Beep. Trip Reset Reset all trip computer data. ACP Mode Set the Active Corrosion Protection (ACP) position. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 40 All fault messages are stored in Warning Manager, where the affected drivetrain is shown, the fault is described and suitable actions are suggested. Refer to Fault Code Register, page 106 for more information about different fault messages. Warning Manager 47712786 11-2022 © AB VOLVO PENTA...
  • Page 41 Replace Gauge Restore Default View To revert to the basic display settings, navigate to Restore Default View. 1 Press the Menu button and select Restore Default View. 2 Press the button. Restore Default View 47712786 11-2022 © AB VOLVO PENTA...

  • Page 42: 7" Display

    Instruments and Controls 7" Display Via the 7” display it is possible to view and control all installed functions in the Volvo Penta control system. IMPORTANT: Prolonged exposure to strong sunlight can damage the screen and cause functional faults. Make a habit of protecting the screen by using the protective cover when the boat is not in use.
  • Page 43 Restore Default View To revert My view to default settings, turn the knob to RESTORE DEFAULT VIEW in the Customize menu and press , press again to confirm. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 44 - Days to Service, days left until it is time for service. There is also an pop-up in the display to remained the need of service. 1. Shows engine torque output in percentage of available engine torque, at current engine speed, 47712786 11-2022 © AB VOLVO PENTA...
  • Page 45 - DEF/AUS Outlet Temperature shows the outlet temperature of the urea solution. - DEF/AUS Avg Consumption is based on the average urea solution consumption since last trip computer reset. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 46 Day mode shows dark-colored text against a light- colored background and Night mode shows light- colored text against a dark-colored background. To switch between modes, press the button Background Choose between the background colors Gray, Aqua, White, Carbon and Red. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 47 Vessel ID, ID for whole boat installation. Features Displays all EVC functions. The installed functions are marked with blue color. Components To see all installed components, press the button. Software Displays the software ID number. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 48 Alert sign. Fault message with description and suggestion for action. Shows which driveline the fault was detected in. Service information, fault codes. List of registered faults; turn the knob to browse. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 49: Alarm Handling Display

    In order to show that the screen is functioning correctly and not has frozen, the two circles in the top right corner should alternate full/empty-empty/full. See the chapter entitled Fault handling for more information about different fault messages and how to acknowledge them. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 50: Glass Cockpit Display

    9 Options menu My Vessel Menu 1 Currently active functions 2 List of alla available functions onboard 3 Shows active functions and full function list 4 Volvo Penta specific information 5 Volvo Penta specific settings 47712786 11-2022 © AB VOLVO PENTA...
  • Page 51 Home > Vessel > Choose preferred gauge view To change or add a new gauge in the layout select Options > Replace Data >Choose preferred gauge . 47712786 11-2022 © AB VOLVO PENTA...
  • Page 52 SOC (state of charge) • Time to empty / Time to full • Voltage • Current • Battery health 1. Shows engine torque output in percentage of available engine torque, at current engine speed. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 53: Powertrim

    The catch is released automatically when the stern drive is trimmed down. WARNING! Never run the engine with the drive in the “lift” range. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 54: Trim Controls

    NOTICE! The individual drive adjustments with the front buttons (2) is only available for installations without Volvo Penta Interceptor System. For information about the Interceptor System, refer to Optional, page 85. Top mount control for twin installation...

  • Page 55: Powertrim Assistant

    Press the PTA button on the helm station panel or the Trim Assist button on the control to activate or de- activate the function. is shown on the screen if the PTA function is active. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 56: Maneuvering

    ”bow up” or ”bow down” positions. The stability and steering characteristics of the boat can also vary depending on the sea conditions. Contact your Volvo Penta dealer to correct these tendencies if your boat shows instability an/or self-steering tendencies.
  • Page 57 The highest permitted engine speed when in the Beach range is 1500 rpm. IMPORTANT: Make sure the drive's coolant inlet is never trimmed out of the water when operating in the beach range. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 58: Controls

    Instruments and Controls Controls This section describes the controls Volvo Penta sells for your engine. Contact your dealer if your boat is equipped with controls other than those described here, and you feel uncertain about their function. Top mounted control The engine can only be started with the control lever in the neutral position.
  • Page 59 Interceptor System, refer to Optional, page 85 for more information. 10 TRIM (Optional) Trim the drive out/in. For twin engine installations, the adjustments of the drives are synchronized. For further information, see Trim Ranges, page 49. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 60: Side Mounted Control

    The intermittent buzzer is active until the safety lanyard is back in its socket. CAUTION! The safety lanyard should always be attached to the current driver. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 61: Disengaging The Shift Function

    3 Release the button. The N symbol on the control will light up as confirmation that the gearshift function is disengaged and that the lever will only affect engine revolutions. To exit neutral mode, press the button again. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 62: Adjusting The Friction Brake

    3 Adjust the detention by turning the screw (3) with a 2.5 mm hex wrench. Turn the screw clockwise for an increased detent , and counterclockwise to decrease the detent. 4 Replace the cover. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 63: Joystick

    3 Thruster Mode / High Mode Depending on installation the Thruster Mode or the High Mode button is fitted at number 3. For operation and further function information, refer to Thruster Mode or Docking. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 64: Features

    NOTICE! Included features may differ between installations. For more information contact your Volvo Penta dealer. Lowspeed The Volvo Penta Lowspeed function is available for engines with hydraulic transmissions. Boats with powerful engines can have high speeds even at low revolutions; the low speed function reduces speed.
  • Page 65 2 Press the Lowspeed button on the control or on the helm station panel to disengage the low speed function. Two audible signals confirm that the function is switched off and the “Lowspeed deactivated” (C) message is displayed on the screen. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 66: Autopilot

    > Owner’s Manual to see the manual in the display or download the latest manual on www.garmin.com Volvo Penta Autopilot consists of a compass unit and the Glass Cockpit Display. The autopilot adjusts boat steering to hold the boat on a straight course. Several different steering patterns can be set and the autopilot also permits manual steering.

  • Page 67: Cruise Control

    The target speed is shown in the display. When fine- tuning with the +/- button the speed is adjusted to next even 0.5 knots, 0.5 Mph or 1 km/h. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 68: Joystick For Docking

    Features Joystick for docking Volvo Penta Joystick is used for docking and steering maneuvering. CAUTION! The joystick maneuvering works differently depending on if the docking function or steering function is active. Practise how to operate the boat with both joystick...
  • Page 69 High Mode function may be engaged. Activate the High Mode function by pressing button (B) on the joystick. An audible signal confirms that the function is activated and the High Mode button lights 47712786 11-2022 © AB VOLVO PENTA...
  • Page 70 When the joystick is released by the operator the gear shall be put in the neutral, the engine throttle shall go to idle. For installations with integrated bow thruster, the bow thruster power will go to zero. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 71 Moving the joystick forward will engage gear and increase engine speed. The rudder can be controlled by twisting the knob while pushing the joystick forward or backward. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 72: Joystick Driving

    Joystick Driving NOTICE! Function Joystick Driving works together with Volvo Penta autopilot for all installations. The Joystick Driving function allows the joystick to be used during passage to adjust the boat's heading and maneuver the boat in the same way as with the autoplilot and helm steering unit.
  • Page 73 The autopilot shows the heading with a digital value and a indicator in shape of a blue triangle, a yellow arrow shows the new heading that the boat will be set 47712786 11-2022 © AB VOLVO PENTA...
  • Page 74 Learn to maneuver the boat with the joystick in calm, open waters. Joystick driving for Type approved installations. For Type approved installation the function Joyctick driving is not possible to use together with Volvo Penta Autopilot. Joystick driving is activated and de-activated by pressing the button on the joystick.

  • Page 75: Thruster Mode

    The boat is maneuvered by moving the joystick forward, aft, abeam, twisting the top of the joystick and combinations of the movements. Depending on installation, the boat’s movement may differ. The pictures show the boat’s movement for each installation. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 76 Features CAUTION! The boat will continue to move in the selected direction even when the joystick has been released. To slow the boat or reverse its direction, move the joystick in the opposite direction. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 77: Optional

    For more information contact your Volvo Penta dealer. Dynamic Positioning System Volvo Penta Dynamic Positioning system (DPS) is a function that aids holding a selected position and compass heading by a GPS signal. The function is intended as an aid, e.g. while waiting for a berth or for a bridge to open.
  • Page 78 GPS Signal activated. HOLD ON to prevent falls- boat can move suddenly 1 Bearing AVOID swimming around the boat 2 Direction of movement 3 Fuel level P0022491 4 DPS symbol 5 GPS signal strength 47712786 11-2022 © AB VOLVO PENTA...
  • Page 79 • Pressing the DPS button (1). • Activating any other function on the joystick (2). Two audible signals confirm that the DPS function is switched off and the DPS button (1) light goes out. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 80: Dps Repositioning

    It is only possible to move in one direction at a time. The movement can be deactivated at any time by moving the joystick in any direction except the headed direction. Two audible signals confirm the deactivation of the movement. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 81 DPS is working to find the selected heading. function is no longer accessible. Acknowledge by pressing OK, or take • Unreliable GPS signal. The DPS function manual control of the boat. may be switched off. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 82: Battery Management System

    Press REMOTE DISABLE (red LED on the button lights up) for deactivation of remote control. The breakers can still be controlled locally on the BCM. Deactivation/activation is synchronized between all BCMs in the network. Remote disable. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 83: Battery Management Display

    The values form the basis for when specified levels will alert/switch off to prevent total power loss or battery getting damaged or drained. The menu includes settings for Start Aid and Start Aid Level . 47712786 11-2022 © AB VOLVO PENTA...
  • Page 84 During operations, the number of hours are shown until the battery is empty, and when the battery is charged, the number of hours are shown P0016997 until a fully-charged battery. Pressing again shows: 47712786 11-2022 © AB VOLVO PENTA...
  • Page 85 - Good – good status but the battery will not achieve its full capacity. - Poor – replace the battery. The batteries' status (On/Off) for the driveline is shown with a symbol at the bottom of the Battery Management display = Off. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 86: Active Corrosion Protection

    The sterndrive unit is protected by the secondary system even when ACP is inactive. Set the ACP to normal mode if the boat is move to a more aggressive environment. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 87 When ignition is switched on the system is restarted and goes to Normal mode. Settings Menu Navigate to ACP Mode in the settings menu, Settings > My Vessel > ACP Mode. Select ACP level. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 88: Power Take-Off

    1 Press RPM to disconnect power take-off control. The engine will revert to idle speed. 2 Move the control levers to neutral. 3 Press PTO to connect the engine for propulsion. The engine is now in neutral and idling. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 89: Volvo Penta Interceptor System

    Optional Volvo Penta Interceptor System The Volvo Penta interceptor system is a trim system that uses interceptors installed on the transom to act on a boat's running characteristics and provide a safer, more comfortable passage regardless of weather conditions. The IS system affects a boat's running characteristics at speeds of ≈10 knots and above.

  • Page 90: Operation

    A high sensitivity creates the most effective damping, but not necessarily the most comfortable ride. Too high sensitivity can create a tendency of the vessel rolling back and forth, in which case, the sensitivity should be reduced. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 91 Self cleaning is performed whether or not the boat is in use. During prolonged inactivity, e.g. winter lay-ups, self cleaning can be switched off by turning off the circuit breaker or disconnecting power. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 92: Swim Platform Interface

    5 seconds. It is then possible to start the engine or trim the drive. Any error codes must be acknowledged for the override to occur. The interface never stops an engine that is running, e.g. due to a failure of the switch/sensor. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 93: Alternator Voltage Reducer

    Fast flashing yellow light (B): Communication received, at least one engine is running and control of alternator is in operation. NOTICE! If alternator still not charging after the investigation, please contact Volvo Penta dealer. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 94: Volvo Penta Easy Connect

    Optional Volvo Penta Easy Connect Volvo Penta Easy Connect gives you an overview of boat and engine data, route information and more, by linking your boat/engine – via Bluetooth® to your smartphone/tablet. It consists of two parts, the Easy Connect Interface and the Easy Connect app.

  • Page 95: Starting

    Start the engine bay fan, where fitted, and allow it to run for at least four minutes. • Check that there is sufficient fuel for the planned trip. • Lower the sterndrive if it is up. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 96: Starting The Engine

    If possible, leave the starter motor to cool for at least five minutes before making a new start attempt. Put the Gear in Neutral Put the drive/reverse gear in Neutral by moving the control lever(s) to Neutral (N) at all stations. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 97: Read The Instruments And Warm The Engine Up

    IMPORTANT: Never race the engine when it is cold. Racing the engine when it is cold can damage the engine components and decrease the engine lifetime. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 98: Operation

    3 Take the indicated actions; see chapter Fault Code Register, page 106. The fault will be stored as long as the fault remains. It will be possible to read out the fault code at an upcoming service. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 99: Maneuvering

    Activate station 1 Press the STATION button (2) to activate the station. The lamp (3) in the control button will light up when the helm station is active. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 100: Helm Station Priority

    Remote station The remote helm station is subordinate to the local helm station and the main helm station. The active helm station must first be unlocked in order to activate the remote helm station. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 101: Transfer Under Way

    At cruising speed, engine 2 will show slightly higher fuel burn than engine 1 and 3. At wide open throttle engine, 2 will run at a slightly lower rpm (40–80 rpm) than engine 1 and 3. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 102: Engine Synchronization Disable

    CBO (Center Boost Only) For triple installations, both starboard and center engine automatically adjusts to the port engine. When CBO is activated, the center engine is adjusted to the engine with highest speed. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 103: Engine Shutdown

    The green lamp in the IGNITION button goes out to indicate the ignition is off. To lock the EVC system, hold the key fob in front of the symbol on the e-Key panel. A flashing red light indicates the system is locked. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 104: Ignition Auto Off

    Settings menu Ignition Auto Off, page 147. Auxiliary stop If the engine cannot be stopped in a normal procedure, it is possible to stop the engine via the auxiliary stop mounted on the front of the engine. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 105: After Engine Shutdown

    Storage, page 138. IMPORTANT: Use emery paper. Do not use a wire brush or other steel tools when cleaning, as these may damage the galvanic protection. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 106: Laying Up And Launching

    Maintenance, page 129 and Maintenance, page 131 respectively for more detailed information. Check the charge status of the battery. A poorly- charged battery can freeze and burst. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 107: Fault Handling

    Contact a Volvo Penta workshop for assistance with diagnostic readouts and unresolved faults. NOTICE! The thruster is not a Volvo Penta product. For assistance with faults regarding the thruster, please contact the thruster supplier service center. If needed, contact your Volvo Penta dealer for more information.

  • Page 108: Alarm List

    Volvo Penta workshop. When system power is reconnected, any remaining faults are displayed on the screen. Faults that have not been remedied must be acknowledged every time system power is switched 47712786 11-2022 © AB VOLVO PENTA...

  • Page 109: Fault Tracing

    A number of symptoms and possible causes of engine malfunctions are described in the table below. Always contact your Volvo Penta dealer if problems occur which you can not solve by yourself. Read through the safety advice for care and maintenance work in chapter Safety precautions for maintenance and service operations before starting work.

  • Page 110: Fault Code Register

    Depending what display is installed the fault message is shown differently. Contact your Volvo Penta dealer if the fault remains after trying the corrective actions associated with the fault. In contact with dealer, it can be use useful to read out DTC (diagnostic trouble codes) stored in the display. See chapter Displays for more information on how to read out DTC.
  • Page 111 Interceptor Module (ICM) Power Control Module (PCU) Swim Platform Interface (SPIF) Action: Contact a Volvo Penta workshop if the fault remains. Check corrosion status Reason: Communication fault between Power Control Module PCU and Corrosion Protection Module (CPM). Action: Contact a Volvo Penta workshop.
  • Page 112 Power trim failure Reason: Power trim voltage too high or too low. Symptom: Power trim disabled. Action: Contact a Volvo Penta workshop. RF connection error Reason: Failure in battery system. Action: Contact a Volvo Penta workshop. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 113 Reason: Fault in hemlm control unit. Action: Contact a Volvo Penta workshop. Air filter obstruction Reason: The air filter is clogged. Symptom: Engine performance is affected. Action: The engine needs service soon. Contact a Volvo Penta workshop. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 114 Boost pressure high Reason: The boost pressure Is critically high. Symptom: Engine performance is affected. Action: Contact a Volvo Penta workshop as soon as possible. Reason: High boost temperature. Action: Contact a Volvo Penta workshop. High engine speed Action: Reduce engine speed.
  • Page 115 Failure in fuel system. High pressure in fuel system. Symptom: Engine performance is affected. Engine start might take longer time. Action: Contact a Volvo Penta workshop as soon as possible. Fuel pump Reason: Low efficiency in fuel pump. High temperature in fuel pump.
  • Page 116 The fuel pressure is too low. Corrective action: • Check the fuel level. • Check that there is no fuel leakage. • Check that the fuel filters are not blocked. refer to, Maintenance, page 127. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 117: In Case Of Emergency

    Lift the boat ashore. Check the oil level in the drive. If the oil is gray-colored, water has entered and the drive must be inspected by an authorized Volvo Penta workshop. The same applies if there is damage to the drive.

  • Page 118: Towing The Boat

    1 Check that the auxiliary battery has the same voltage as the engine system voltage. 2 Connect the red positive cable to the plus (+) terminal on the discharged battery and then to the plus terminal on the auxiliary battery. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 119: Emergency Shifting

    2 Pull out the split pin (1) and lift the adapter (2) from the pin (3). 3 Place a screwdriver or similar tool in the adapter (2) hole and move the control wire horizontally. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 120: Emergency Steering

    Working with or approaching a running engine is a safety risk. Watch out for rotating components and hot surfaces. Wear hearing protection when in the engine room as there is a risk of harmful sound levels. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 121 1 Disconnect the power cable from the power steering pump. 2 Connect the three pieces of the crank tool together. 3 Remove the lid to the servo pump by connecting the crank tool and turning the stick below the handle. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 122 In Case of Emergency 4 Underneat the lid there is a socket screw that fits to the crank tool. Control steering with crank tool. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 123: Emergency Steering With Twin Control Levers

    Working with or approaching a running engine is a safety risk. Watch out for rotating components and hot surfaces. NOTICE! For safety reasons, the alignment procedure must be carried out with the gear disengaged. The vessel must not make speed through water. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 124 IMPORTANT: Do not force the crank tool beyond the end position, it could damage the Electrical Rudder Actuator. NOTICE! Do not use the crank tool while rampage. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 125 5 Remove the crank tool. Disconnect the switch by pressing down the lock and at the same time unplug the switch by slowly wiggling it. Screw the plug (6) back on. 6 Reconnect the cable (7) disconnected in step 1. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 126: Emergency Trimming

    Release the button when the trim limit is reached. 2 Press the button again and hold it depressed for more than 5 seconds. The drive starts trimming. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 127: Emergency Start

    4 Press start button or turn key to crank position, the display will show “Crank override, push 5s to start”. Keep start button depressed or key in crank position for at least 5 seconds to activate Start/ Crank override. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 128: Maintenance Schedule

    Maintenance Schedule Your Volvo Penta engine and its equipment are designed for high reliability and long life. The engines are built to have the smallest possible environmental impact. To retain these qualities and to avoid unnecessary malfunction, preventive maintenance needs to be performed. It is the owner's responsibility to make sure that services are performed at intervals in the Service protocol, in order for the warranty to be valid.

  • Page 129: Maintenance

    Volvo Penta recommend that all servicing with the engine running should be undertaken by an authorized Volvo Penta workshop. The intervals when maintenance items must be carried are indicated in the Maintenance Schedule.

  • Page 130: Engine, General

    Never direct the jet from a high-pressure washer at seals, rubber hoses or electrical components. Never use the high pressure setting for engine cleaning. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 131: Lubrication System

    Always observe the greatest cleanliness during refueling and work on the fuel system. All work on the injectors of the engine must be carried out by an authorized Volvo Penta workshop. WARNING! Fire hazard. When carrying out work on the fuel system make sure the engine is cold.

  • Page 132: Fuel System, Bleeding

    1 Place a container beneath the pre-fuel filter. 2 Open the bleed screw (1) on the pre-fuel filter about four turns. 3 Drain the water and contaminants via the plug in the bottom of the filter. 4 Bleed the fuel system. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 133: Freshwater System

    - in the worst case - can cause engine breakdown. Volvo Penta strongly recommend the use of our own coolants, ”Volvo Penta Coolant VCS Ready Mixed” or the concentrate ”Volvo Penta Coolant VCS”, which...

  • Page 134: Coolant Level, Checking

    Turn the filler cover slowly counter-clockwise and release any pressure from the system before removing the cover completely. Fill the coolant all the way up to the start of the cap throat (A). 47712786 11-2022 © AB VOLVO PENTA...

  • Page 135: Seawater System

    If the boat does not have sea cocks the water flow must be blocked in a safe manner. If this is not possible, the boat must be drawn up on land before work starts. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 136: Seawater Filter, Check And Cleaning

    2 Release the clamp (1) and remove the sealing plate (2). 3 Lift out the insert (3) and clean it. 4 Replace parts as illustrated. 5 Open the sea cock and check for leaks. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 137: Electrical System

    Always stop the engine and break the current using the main switches before working on the engine. IMPORTANT: Contact a Volvo Penta dealer for information if any arc welding will be performed on the application. Arc welding can cause damage to the engine and the electronics.

  • Page 138: Battery

    NOTICE! If low starter battery alarm occur, the battery may get drained which might result in loss of functions and engine stopping. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 139: Reversing Gear

    The reverse gear uses solenoid valves for electronically controlled shifting. Volvo Penta recommends that a seawater filter be fitted to guarantee the correct cooling water flow to the engine and reverse gear. Otherwise there is a risk of contaminants in the seawater blocking the reverse gear cooler and other cooling system components.

  • Page 140: Oil Level, Checking

    2 Remove the dipstick by turning counter-clockwise. Wipe the dipstick and reinsert it in the reverse gear without screwing it in. Remove the dipstick and check the oil level. The correct oil level is between the MAX and MIN markings. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 141: Drive

    3 Remove the oil filler hole plug (2). Check that the oil (1.6") level is 40 mm (1.6") below the rim of the oil filler hole. 4 Tighten the plug and install the cover. P0023100 47712786 11-2022 © AB VOLVO PENTA...

  • Page 142: Storage

    All information on how to prepare and handle the engine and its equipment before, during and after storage is included in the “Service and Maintenance manual”. The manual is available for downloading (or purchasing) at volvopenta.com, Manuals & Handbooks. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 143: Calibration And Settings

    The setting must be entered at each helm station. 1 Navigate to Neutral beep in the settings menu. 2 Press to switch the audible signal On or Off. Neutral beep 47712786 11-2022 © AB VOLVO PENTA...

  • Page 144: Information Beep

    P0012516 Trip Reset Depth Alarm Setting the level for the depth alarm on Volvo Penta echo sounders. The setting need only be made at one helm station. 1 Navigate to Depth Alarm in the settings menu.
  • Page 145 Signal fault If the signal from the depth alarm is lost, e.g. if the sensor is not working, a message is displayed stating that the signal has been lost. Depth Alarm / Signal Loss 47712786 11-2022 © AB VOLVO PENTA...

  • Page 146: Display Contrast

    2 Open US or Metric, press and select American or metric units. 3 Navigate to Distance, press and then select kilometers, nautical miles or miles. 4 Press to confirm the selection. Units 47712786 11-2022 © AB VOLVO PENTA...

  • Page 147: Language

    2 Features shows the accessories that are installed. Press to open the submenu. 3 Components shows what hardware components that are installed. Press to open the settings menu. 4 Software shows what software is installed. Press to open the submenu. Components 47712786 11-2022 © AB VOLVO PENTA...

  • Page 148: Pta Calibration

    5 Repeat steps 4 to 5 for Pos 3, Pos 4 and Pos 5. 6 To return to basic settings, select Defaults and press to confirm return to basic settings. P0013204 Trim position being set Engine rpm C Trim angle P0001232 Defaults 47712786 11-2022 © AB VOLVO PENTA...

  • Page 149: Fuel Tank

    3 Fill the fuel tank. Confirm that the fuel tank is full by pressing IMPORTANT: An authorized Volvo Penta workshop is to carry out Full Fuel Tank Calibration Settings for Fuel Tank Volume, Empty Tank Calibration and Fuel Alarm Level.

  • Page 150: Speed Factor

    Because the system must contain at least one key, the key used for approval cannot be removed. Check Key e-Key 1 e-Key 2 5 The removal of a key is confirmed on the display. e-Key 3 e-Key 4 P0016500 47712786 11-2022 © AB VOLVO PENTA...

  • Page 151: Ignition Auto Off

    Navigate to the settings menus: Select Options > Settings > Preferences or My Vessel to open calibration and settings menus. Volvo Penta specific settings can also be found in My Vessel in Bottom Bar > Settings Select Home to return to main screen.

  • Page 152: Joystick Calibration

    Allow the boat to run for a fairly long distance during calibration. Hold the joystick firmly in position. Calibration can only be carried out at a helm station that is equipped with both a joystick and a control panel. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 153: Joystick Calibration, Dpi/Dph

    8. The boat must move straight abeam. 9. Hold the position and Steady light and buzzer confirm by pushing confirm completed DOCKING calibration. Ignition must be turned off for at least 15 seconds to confirm the calibration. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 154: Joystick Inboard Calibration

    11. thruster and minimum DOCKING. engine force.) 9. Compensate boat movements with the 10. The boat must move straight abeam. Joystick by rotating knob and moving it forward- backward. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 155 If not fulfilled, adjust to a higher engine rpm. before confirming: Ignition must be turned off for at push DOCKING least 15 seconds to confirm the calibration. 19. Test Drive. To redo Step1 and/or Step 2: Start from the beginning. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 156: Drive Straight Calibration

    Start screen.. Steering. engines to perform Drive Straight Calibration 7. Press THROTTLE 8. Ignition must be ONLY to confirm rudder turned off for at least 15 position. seconds to confirm the calibration. 47712786 11-2022 © AB VOLVO PENTA...

  • Page 157: Technical Data

    324 (440) D6-300I D6-300I-G 221 (300) D6-340I D6-340I-G 251 (340) D6-380I D6-380I-G 280 (380) D6-440I D6-440I-G 324 (440) D6-440I-WJ D6-440I-WJ-G 324 (440) D6-480I D6-480I-G 353 (480) D6-480I-WJ D6-480I-WJ-G 353 (480) 1) According to ISO 8665 47712786 11-2022 © AB VOLVO PENTA...

  • Page 158: Viscosity

    Oil and oil filter change interval, reached first in operation VDS-4.5 200 hours or 24 months VDS = Volvo Drain Specification Viscosity Select the viscosity according to the table. The temperature values refer to stable ambient temperatures. 47712786 11-2022 © AB VOLVO PENTA...
  • Page 159 Sufficient fuel lubricity is essential to protect the fuel injection system against excessive wear. Restrictions for other diesel fuels Volvo Penta also approves the use of other diesel fuels as long as the here specified restrictions are followed. However Volvo Penta does not guarantee compliance with emission legislation or fulfillment of expected lifetime with these other diesel fuels.
  • Page 160 Penta approves the use of paraffinic diesel fuels that complies with standard EN 15940. The fuel guarantees compliance with emission legislation and fulfills the expected lifetime as long as the service requirements are followed. Volvo Penta also approves the use of fuel blends between these paraffinic fuels and diesel fuels that comply with the quality requirements.
  • Page 161 When shifting from diesel fuel to high FAME diesel fuel - The fuel hoses and sealings shall be replaced - The fuel tank shall be cleaned and the fuel filter shall be replaced after 50h 47712786 11-2022 © AB VOLVO PENTA...

  • Page 162: Coolant, Mixing

    Technical Data Cooling System Volume Fresh water system volume (ca) D4: 13 litre (3.4 US gal) D6: 16.5 litre (4.4 US gal) Thermostat The thermostats begins opening/fully open 78 °C / 90 °C (172.4 °F / 194 °F) Coolant, Mixing...
  • Page 163 HS85AE Oil capacity 5.0 liters/ 5.5 liters (1.3 US gal/1.5 US gal) Oil quality ATF (Dexron II, III) Type designation HS85IVE Oil capacity 7.0 liters (1.8 US gal) Oil quality ATF (Dexron II, III) 47712786 11-2022 © AB VOLVO PENTA...
  • Page 164 AB Volvo Penta accepts no responsibility or liability for any damage or cost arising due to use of other oils then recommended.

  • Page 165: Identification Numbers

    E. Drive plate Product designation (4): ........Gear ratio (5): ........Serial number (6): ........Product number (7): ........F. Shield (drive) Product designation (8): ........Serial number (9): ........Product number (10): ........47712786 11-2022 © AB VOLVO PENTA...
  • Page 166 Technical Data G. Electrical Rudder Actuator Product number (11) ........Product designation (12): ........Serial number (13): ........47712786 11-2022 © AB VOLVO PENTA...

  • Page 167: Declaration Of Conformity

    Declaration of Conformity for Recreational Craft Propulsion Engines with the sound and exhaust emission requirements of Directive 2013/53/EU D4, D6 Engine manufacturer AB Volvo Penta, Gropegårdsgatan, 405 08 Göteborg, Sweden Body for sound emission assessment Body for exhaust emission assessment International Marine Certification Institute...
  • Page 170 Alternator Voltage Reducer........89 Ignition switch............24 Autopilot..............62 Information beep............. 140 Auxiliary stop............100 Information Display............30 Installation and use of Volvo Penta External Helm..19 Battery..............134 Battery Management display........79 Joystick..............59 Battery Management System........78 Joystick calibration..........148 Before Starting............91 Joystick calibration, DPI/DPH........149...
  • Page 171 Trim Ranges.............. 49 Viscosity..............154 Volvo Penta Action Service........22 Volvo Penta Dealer Network........22 Volvo Penta Easy Connect........90 Volvo Penta EVC system, integrity and modification.19 Volvo Penta Interceptor System........ 85 Warranty..............17 Water in Fuel............128 Your New Boat............17...

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