A main reason for oil mixing with water in the Volvo Penta D4 engine is a failure at the joint between the oil cooler and the heat exchanger, which is a known weak point. This can lead to oil leaking into the cooling system.

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mike

May 10, 2025

what is the recomended battery for D4-210 diesel motor

Summary of Contents for Volvo Penta D4

Page 1 D4, D6...
Page 3: Table Of Contents
Drive Belt, Replace ................. 77 Seawater Pump, Impeller, Change ............80 Seawater Filter, Check and Cleaning ............82 Anodes ....................84 Transmission ..................... 86 IPS ......................86 IPS ....................... 86 Oil drain, IPS ..................88 47707967 09-2022 © AB VOLVO PENTA...
Page 4 Long-Term Storage ................. 117 Storage instruction for long-term storage of new engine ....... 119 Cleaning engine and transmission ............121 Cold Weather Precautions ..............123 Checklist ....................125 Battery, Maintenance ................126 Index ......................129 47707967 09-2022 © AB VOLVO PENTA...
Page 7: Safety Information
This chapter describes how safety precautions are If anything remains unclear or if you are unsure of presented in the manual and on the product. Read the something, contact your Volvo Penta dealer for chapter through very carefully before you start the assistance.
Page 8 Use protective gloves and avoid oil-soaked clothes and rags. Wash regularly, especially before eating. Wear suitable protective creams to prevent skin from drying out and to facilitate cleaning. 47707967 09-2022 © AB VOLVO PENTA...
Page 9: Spare Parts - Safety
P0024470 Spare parts - safety WARNING! Always use Volvo Penta genuine spare part to minimize the risk of an explosion or fire. Components in fuel systems and electrical systems on Volvo Penta engines are designed and manufactured to minimize the risk of explosions and fire, in accordance with applicable legal requirements.
Page 10 Information on the engine IMPORTANT: Make sure that all warning and information decals on the product are always visible. Replace decals which have been damaged or painted over. 47707967 09-2022 © AB VOLVO PENTA...
Page 11 Switch off the main switch before connecting or disconnecting a connector. Before any work on the cooling system WARNING! Stop the engine and let it cool before starting work on the cooling system. Hot fluids and hot surfaces can cause burns. 47707967 09-2022 © AB VOLVO PENTA...
Page 12 Damaged pipes must be replaced. Before any work on the fuel system — Cleanliness IMPORTANT: Take great care to keep the fuel system components clean. Even minimal amounts of dirt can cause engine breakdown. 47707967 09-2022 © AB VOLVO PENTA...
Page 13 Cleaning the engine and components NOTICE! Follow the instructions Cleaning engine and transmission, page 121. P0026213 Cleanliness for sensitive components IMPORTANT: Observe meticulous cleanliness when handling system components. Even minimal amounts of dirt could cause a breakdown. 47707967 09-2022 © AB VOLVO PENTA...
Page 16: General Information
Volvo Penta parts in all areas of the exhaust restriction system covered by the warranty and found to be The manual has been produced primarily for use in defective.
Page 17: Service Protocol
This means that AB Volvo Penta will no longer be able Example: 1000 hours / 24 months. Whichever is the to assume liability for engine specification sooner applies. If the component is used for 1000 compliance with the certified model.
Page 18: Preventive Repair
These components form the basis for calculating service contracts and the costs in the service calculator in Product Center. Fuel system Fuel pump Unit injectors P0026295 Exhaust system Turbocharger, low-pressure Turbocharger, high pressure Overflow valve (Lisk) Silencer Diesel particulate filter (DPF), replacement After-treatment system Pump unit Dosage valve P0026296 47707967 09-2022 © AB VOLVO PENTA...
Page 19 General Information Cooling system Seawater pump Coolant pump Engine Vibration dampers Engine pads, kit P0026297 Electrical system Alternator Starter motor P0026298 47707967 09-2022 © AB VOLVO PENTA...
Page 20 Engine: May be overhauled twice, after which the engine is considered spent and is replaced by a long block or new engine. Overhaul Long block Short block Cylinder head (replacement) Cylinder head, gasket P0026299 Engine, overhaul kit Cylinder head, overhaul kit Gaskets, kit Flat gaskets Valve cover, gasket P0026300 47707967 09-2022 © AB VOLVO PENTA...
Page 21 General Information Cylinder liners, kit Main bearings, kit Big end bearings, kit Thrust washers, kit Camshaft bearings, kit P0026301 Exhaust valve Valve seat P0026302 47707967 09-2022 © AB VOLVO PENTA...
Page 22 Product Center. The transmission is overhauled once, then the complete unit is replaced Overhaul, Aquamatic Aquamatic sterndrive, replacement Upper gear Lower gear P0026303 Repair, Aquamatic Upper gear, kit Sliding sleeve P0026304 Lower gear, kit P0026305 47707967 09-2022 © AB VOLVO PENTA...
Page 23 General Information Overhaul, IPS IPS Drive, replacement Upper gear Lower gear P0026306 Repair, IPS Upper gear, kit P0026307 Lower gear, kit P0026308 47707967 09-2022 © AB VOLVO PENTA...
Page 25: Genuine Volvo Penta Parts
IMPORTANT: It is extremely important not to use other oil than specified for the IPS unit. NOTICE! Volvo Penta will deny all warranty claims if it emerges that the wrong oil has been used in the IPS unit. NOTICE! For reverse gears, the oil change intervals and maintenance instructions recommended by the manufacturer must be adhered to.
Page 26 In areas with high levels of sodium and calcium in tap water, the coolant must be diluted with distilled water. Alternatively, Volvo Penta coolant is available for purchase ready diluted. Protection against...
Page 27: Illustrations
Other types of symbols used in the images are divided into the following categories: • Safety • Important • Cleanliness • Position • Movement • Measured value • Tools • Chemicals • Sealant • Units 47707967 09-2022 © AB VOLVO PENTA...
Page 29: Chemical Products
Special Tools Chemical products Chemical products The following is a selection of Volvo Penta recommended chemical products. The products are available for purchase at regional Volvo Penta dealerships. Deviations may occur in the range, see Specifications. For correct part numbers, refer to the Parts catalogue.
Page 31: Special Tools
There are special equipment and tools to be used when working with the engine. For some operations/ service points special tools are required in order to carry out the work in a correct manner. 3889988 Adapter 22767251 Hose 47707967 09-2022 © AB VOLVO PENTA...
Page 33: Specifications
This information should always be used as a reference when ordering service and replacement parts or contacting Volvo Penta retailers. Certification/Transom ID Serial # CHASSIS ID Product ID 47707967 09-2022 © AB VOLVO PENTA...
Page 34: Transmission Decals
Specifications Transmission Decals IPS unit Product ID CHASSIS ID Reverse Gear Reverse gear ID 47707967 09-2022 © AB VOLVO PENTA...
Page 35 Specifications Stern drive Stern drive ID Electrical rudder actuator Product information CHASSIS ID Product ID 47707967 09-2022 © AB VOLVO PENTA...
Page 36: General Tightening Torques
M8 standard bolt M10 standard bolt M12 standard bolt M14 standard bolt M16 standard bolt NOTICE! Check the bolts intended for installation Damaged bolts with e.g. shear marks under the heads, must be scrapped. 47707967 09-2022 © AB VOLVO PENTA...
Page 37: Specifications
Specifications Specifications Volvo Penta products, all markets excluding North America Oil quantity in engine, including filter 12 liters 20 liters VDS-4.5 SAE15W-40 Part number: 23909459 1 liter Part number: 23909460 5 liters Part number: 23909461 20 liters Part number: 23909462...
Page 38 NOT be mixed with newer VCS yellow coolant. Check that the engine is using the same type. NOTICE! Yellow and red Volvo Penta ATF Dextron III oil may be mixed without causing any problems. 47707967 09-2022 © AB VOLVO PENTA...
Page 39 Specifications Volvo Penta products for North America Oil quantity in engine, including filter 3.2 gallons 5.3 gallons VDS–4.5 Part number: 23219282 1 US quart Part number: 23219274 1 US gallon Part number: 23219264 5 gallons Part number: 23219260 55 gallons...
Page 40 NOT be mixed with newer VCS yellow coolant. Check that the engine is using the same type. NOTICE! Yellow and red Volvo Penta ATF Dextron III oil may be mixed without causing any problems. 47707967 09-2022 © AB VOLVO PENTA...
Page 43: Component Location
Engine Component location 1. Coolant 6. Seawater drain 2. Seawater filter 7. Seawater impeller 3. Fuel filter 8. Cooling system drain 4. Oil dipstick 9. Seawater drain 5. Oil filter 47707967 09-2022 © AB VOLVO PENTA...
Page 44 Engine P0026214 10. Anode, Aquamatic model 14. Compressor (on those engines that have this). 11. Crankcase separator 15. Engine oil filler 12. Oil drain 16. Drive belt cover 13. Air filter 47707967 09-2022 © AB VOLVO PENTA...
Page 46: Maintenance Schedule
Engine Maintenance Schedule The Volvo Penta engine and its equipment are designed for high reliability and long life. The engine is built so as to have minimal environmental impact. These qualities will be retained and unnecessary malfunctions avoided if service is provided according to the maintenance schedule.
Page 47: General Inspection
The inspection applies to all components in the systems. Look especially carefully for fuel leakage • Injector connections • Common rail, replacement • Check all clamped items • Fuel filter • Fuel pipe/hoses • Fuel pump P0026583 47707967 09-2022 © AB VOLVO PENTA...
Page 48 WARNING! If you discover a leakage of oil, fuel or coolant, investigate the cause and fix the fault before starting the engine to avoid the risk of fire. 47707967 09-2022 © AB VOLVO PENTA...
Page 49: General Advice For Electronic Protection
● Take extreme care so that the harness terminals do not come into contact with oil, water or dirt if a connector is removed from a sensor. Diagnostics socket location. P0026215 New model Old model 47707967 09-2022 © AB VOLVO PENTA...
Page 50: Check Software Status
Air Filter Replacing the air filter Remove the plastic cover that sits over the air filter. Change the filter (1). Install the cover. NOTICE! Discard the old filter. It is not meant to be cleaned. 47707967 09-2022 © AB VOLVO PENTA...
Page 51: Crankcase Ventilation, Filter Change
Remove the cover (1). Replace filter (2). Install the cover. NOTICE! Discard the old filter. It is not meant to be cleaned. Replacement of crankcase separator (new model) The new model does not require any service. P0026216 47707967 09-2022 © AB VOLVO PENTA...
Page 52: Compressor, Oil Level
The oil can be drained out with the aid of the plug in the bottom (2) or be sucked out with a hose through the hole for the dipstick (1). P0026312 47707967 09-2022 © AB VOLVO PENTA...
Page 54: Lubrication System
Oil level check, cold engine. (recommended) • Make sure the engine is level. • Oil level measurement is most reliable before the engine is started Check that the oil level is between the dipstick's min and max markings. 47707967 09-2022 © AB VOLVO PENTA...
Page 55 A Oil level on the MIN marking: add oil until the level is between min and max. B Optimal oil level, do NOT add oil. C Oil level at max marking; do NOT add oil. P0028585 NOTICE! Never add too much engine oil. 47707967 09-2022 © AB VOLVO PENTA...
Page 56: Engine Oil, Replace
Remove the rubber protector covering the connection. Connect a hose to the pipe (1). Empty the oil by siphoning it out with a vacuum pump. NOTICE! If the engine oil is hot, it will drain out faster. 47707967 09-2022 © AB VOLVO PENTA...
Page 57: Oil Filter, Replace
Remove the oil filters. Lubricate the sealing surface of the gasket (1) on the new filter with a thin layer of engine oil. Install the oil filters and tighten the filter according to the filter instructions. 47707967 09-2022 © AB VOLVO PENTA...
Page 58: Oil Topping Up And Level Check
Fill with the required volume of oil; see Specifications, page 35. Checking oil level Start the engine and let it idle for a few minutes. Stop the engine and check the oil level after a few minutes. Top up as necessary. 47707967 09-2022 © AB VOLVO PENTA...
Page 59 Volvo Penta oil analysis Volvo Penta oil analysis provides an extensive diagnostic check on the condition of the driveline. The oil analysis provides information for example on water content, fuel content, dirt and the amount of metallic particles in the oil as a result of component wear.
Page 60 280 mm (11 in) Transmission/drive Length (L) IPS1 125 mm (5 in) IPS10 100 mm (4 in) IPS2/3/15/20/30 280 mm (11 in) Reverse gear/S Drive: 100 mm (4 in) DPH/DPI/DPS/DX 150 mm (6 in) 47707967 09-2022 © AB VOLVO PENTA...
Page 61 Lubrication System Figure 3 D2/D3/D5/D7/D8/D9/D11/D12/D13/D16 D4/D6 P0035464 P0035465 IPS1/IPS2/IPS3/15/20/30 IPS10 P0035466 P0035467 47707967 09-2022 © AB VOLVO PENTA...
Page 63 General Regular oil analyses provide improved insight into engine health. Test reports are available on the Volvo Penta Partner Network within 48 hours of receiving the sample at the test laboratory. To obtain permission to access the report page, please contact Volvo Penta's sales office in each country.
Page 64 Take the sample halfway between the oil surface and the bottom of the oil sump. Engine D4/D6 only: Insert the hose into the engine oil drain hose (A). Locate the length marking (L) on the hose. Take the sample halfway between the oil surface and the bottom of the oil sump. See figure 3.
Page 66: Fuel System
The fuel system has a fine filter fitted to the engine as standard. In addition, the installation often includes a pre-filter as an option. P0030204 Shown here are pre-filters sold by Volvo Penta. They are available either as a single filter or dual changeover filters. 47707967 09-2022 © AB VOLVO PENTA...
Page 67: Fuel Filter, Change
Remove the fuel filter. Lubricate the sealing surface of the gasket on the new filter with diesel oil. Install the fuel filter. Tighten according to the instructions on the filter. Install the connector. P0026218 47707967 09-2022 © AB VOLVO PENTA...
Page 68: Fuel Pre-Filter
Fuel System Fuel pre-filter Volvo Penta fuel pre-filters are supplied in single and double models. Check The double filter is fitted with a pressure gauge (A) that indicates when it is time to replace the filter cartridges. Replace the filter cartridges according to maintenance schedule recommendations, or earlier if the pressure gauge shows a pressure drop of 6–10 in.
Page 69 Replace the other filter in the same way. • Open the fuel valves and put the lever in the normal operating position. Check that there are no leaks. • Repeat the procedure on the other filter. 47707967 09-2022 © AB VOLVO PENTA...
Page 70: Fuel System, Bleeding
Keep pumping at the same time as the vent nipple is being closed. When all the air has been removed, pumping becomes heavier. Remove the hose and replace the rubber cap. P0026220 47707967 09-2022 © AB VOLVO PENTA...
Page 71 Screw until the surfaces meet (slight resistance), then tighten a further 1/4 turn, no more! NOTICE! If water comes out of the fuel pre-filter, the fuel tank must be drained and cleaned. P0026313 47707967 09-2022 © AB VOLVO PENTA...
Page 73: Exhaust System
There is an anode on the pipe after the exhaust bellows. Remove the cover (1). Replace the anode (2). Install the cover. Locking fluid must be applied to the cover screws (1). Tightening torque 24 Nm. 47707967 09-2022 © AB VOLVO PENTA...
Page 74: Turbocharger, Inspection
Please refer to the Workshop manual. NOTICE! In the case of damage to the compressor/ turbine wheels, the complete turbocharger must be replaced. We recommend this work be carried out by a Volvo Penta workshop. 47707967 09-2022 © AB VOLVO PENTA...
Page 76: Cooling System
Check the coolant level in the expansion tank. There is an edge or marking in the expansion tank indicating where the level must be when the engine is cold. Top up with coolant as necessary. 47707967 09-2022 © AB VOLVO PENTA...
Page 77 P0026223 To empty the cooling water, D6 engines. P0026221 To empty the cooling water, D4/D6 engines P0026222 47707967 09-2022 © AB VOLVO PENTA...
Page 78 Adjust as necessary. NOTICE! The coolant contains corrosion protection additives. Do not drain the system if the engine is to be in storage for a longer period of time. 47707967 09-2022 © AB VOLVO PENTA...
Page 79: Drive Belt, Replace
Remove the outer belt. Turn the automatic belt tensioner to unload the inner belt. Remove the inner belt. NOTICE! Check the operation of the pulleys/wheels and their bearings. Replace the component in the event of play/damage. 47707967 09-2022 © AB VOLVO PENTA...
Page 80 Installation of outer belt Install the belts. Tighten the tension roller’s square bunge. Tightening torque 70 Nm. Keep it there. Tighten the 2 bolts securing the belt tension roller. Tightening torque 48 Nm. Install the protective cover. 47707967 09-2022 © AB VOLVO PENTA...
Page 82: Seawater Pump, Impeller, Change
Risk of water entry. Close and drain the raw water system before starting any work on the system. Pull out the impeller. Clean and inspect the seawater pump and impeller cover. If it is worn, decide whether it needs to be changed. P0024418 47707967 09-2022 © AB VOLVO PENTA...
Page 83 Open the cooling water cock. Check that there is no leakage when the engine is being started. NOTICE! The impeller may be damaged if any types of lubricant other than glycerin are used. P0026224 47707967 09-2022 © AB VOLVO PENTA...
Page 84: Seawater Filter, Check And Cleaning
Remove the cover (2). Lift out the insert (3) and clean it. Install the filter in reverse order. Open the sea cock and check that there are no leaks when the engine is being started. 47707967 09-2022 © AB VOLVO PENTA...
Page 85 Check the cooling water cock operation at every service. It must be possible to open and close the cock. Lubricate as needed. Check hoses and clamps. Clean the cooling water intake (outer grille) when the boat is on dry land. P0026225 47707967 09-2022 © AB VOLVO PENTA...
Page 86: Anodes
On newer engines the end walls are plastic. These are without anodes. P0026227 NOTICE! Roughen new anodes with sandpaper to activate them. Do not use a wire brush or grinding abrasive during cleaning. This will impair the operation of the galvanic anodes. P0026228 47707967 09-2022 © AB VOLVO PENTA...
Page 88: Transmission
Transmission, IPS Transmission Component location Oil filler Oil dipstick Oil filter Oil drainage Anode 47707967 09-2022 © AB VOLVO PENTA...
Page 89 NOTICE! Do not use a high pressure washer when cleaning the exhaust plate. IMPORTANT: Be careful when cleaning with a high pressure washer. Never point towards the propeller shaft seal or the steering seals. 47707967 09-2022 © AB VOLVO PENTA...
Page 90: Oil Drain, Ips
Lubricate the the surface of the gasket on the new filter with a thin coating of oil. Tighten the filter by hand until the surfaces meet each other (and turning starts to become stiff), then tighten a further 1/2 turn. P0026238 47707967 09-2022 © AB VOLVO PENTA...
Page 91: Oil Filler, Ips
The level must be between the markings on the oil dipstick. The dipstick should not be screwed down when checking the level. NOTICE! The oil dipstick is made of plastic; do not overtighten. P0026231 47707967 09-2022 © AB VOLVO PENTA...
Page 92: Anode, Exhaust Outlet (Ips)
NOTICE! Do not use a wire brush or grinding abrasive with metallic ingredients for cleaning the anode. This will impair the galvanic function of the anode. Tightening torque: 24 Nm 47707967 09-2022 © AB VOLVO PENTA...
Page 93: Propeller
Check the propeller blades. If there is any damage it must be repaired or the propeller replaced. Should be performed by an authorized Volvo Penta workshop, see workshop manual. Lubricating the propeller shafts Clean and grease the shafts with water-resistant grease.
Page 94: Propeller Shaft Seals, Replacement
It is strongly recommended that this task is performed at an authorized workshop. For instructions, please refer to the workshop manual. NOTICE! The servicing points differ between the older A/B/C types and the newer types D/E/F. P0033694 47707967 09-2022 © AB VOLVO PENTA...
Page 95: Anodes
Transmission, IPS Anodes Volvo Penta's Active Corrosion Protection system (ACP) protects IPS units against galvanic corrosion. Replace anodes when 50% of the anode has been consumed. NOTICE! The anode on the IPS unit must always remain in place, even if an ACP is connected.
Page 96: Painting Ips Drives
Transmission, IPS Painting IPS Drives Volvo Penta recommends that the drive units be painted. This reduces fouling delivering lower fuel consumption, and maximum speed will be retained throughout the season. Painting also reduces the anode consumption as there is less bare metal surface in contact with the water.
Page 97: Reversing Gear
Reversing gear, oil and filter change The reverse gears are hydraulic and the lubrication system is equipped with an oil filter and oil cooler. The reverse gears to D4/D6: HS45A Oil volume: 2.5 liters HS63A Oil volume: 3.8 liters HS63IV Oil volume: 4.3 liters...
Page 98 Lift the dipstick out again and check the level. Top up with oil if necessary. NOTICE! Never overfill the reversing gear with oil. The level must be inside the marked area on the oil dipstick. 47707967 09-2022 © AB VOLVO PENTA...
Page 99 It is recommended to press in 1/4 teaspoon of water resistant grease on launching, to lubricate the lead- through on starting. P0026234 47707967 09-2022 © AB VOLVO PENTA...
Page 100 When changing the oil, suction it off through the dipstick hole. Quantity approx 4.2 liters. Also check that the bolted joint is secured and the linkage between the actuator and rudders is not binding. P0026317 47707967 09-2022 © AB VOLVO PENTA...
Page 101: Sterndrive
For this reason the ground braids/wiring harness must be checked to ensure that they are securely fastened. External stern drive service points. U-joint bellows Oil filler (under the cover) Anode Anode Exhaust bellows Oil drainage 47707967 09-2022 © AB VOLVO PENTA...
Page 102 Transmission, Sterndrive Service points inside the transom shield, Power trim. Exhaust bellows Coolant hose Hydraulic steering Power trim Oil container Anode exhaust pipe (late model) Shaft splines 47707967 09-2022 © AB VOLVO PENTA...
Page 103: Valve Block, Oil Filter, Change
Remove the oil filter with bypass cover from the hydraulic valve unit and let the oil run off. Replace the oil filter and bypass cover. Tightening torque: 34 Nm P0015484 Put the hoses on the the pump. P0015485 47707967 09-2022 © AB VOLVO PENTA...
Page 104 Make sure that no person is near the drive while the steering wheel is rotated. 1. Move control to 2. Turn on the ignition. 3. THROTTLE ONLY: 4. Calibration mode neutral. press and hold for at is activated. least 5 seconds. 47707967 09-2022 © AB VOLVO PENTA...
Page 105: Sterdrive, Hydraulic Fluids
Repeat end to end positions10 times. Sterdrive, hydraulic fluids Check the oil level in the drive hydraulics at each service interval. The level must be between the markings on the vessel. 47707967 09-2022 © AB VOLVO PENTA...
Page 106: Sterndrive, Oil Level
When checking the oil level, trim the drive up to approx. 37 degrees. The neck of the oil filler must be horizontal. Remove the oil filler plug. The oil level should be 40 mm below the oil plug contact surface (X) as illustrated. P0020733 47707967 09-2022 © AB VOLVO PENTA...
Page 108 When checking the oil level the drive is trimmed up to approx 37 degrees. The neck of the oil filler must be horizontal. The oil level should be below contact surface of the oil plug as illustrated. 47707967 09-2022 © AB VOLVO PENTA...
Page 109: Sterndrive, Draining
Transmission, Sterndrive Sterndrive, Draining Empty the stern drive oil as illustrated. Start by removing the top cover. Remove the vent plug. P0026318 47707967 09-2022 © AB VOLVO PENTA...
Page 110 NOTICE! At the same time, take the opportunity to check the color of the fluid during replacement. If the oil is light/cloudy, water has entered and the shaft seal and this must be changed. P0026319 47707967 09-2022 © AB VOLVO PENTA...
Page 111: Sterndrive, Oil Filling
Trim up the stem drive to ~37°. The neck of the oil filler must be horizontal. P0020729 DPH-A/B/C/D, DPR-A/B/C/D Fill slowly with oil up until the oil filler duct is completely filled. Fit the oil filler plug. P0020730 47707967 09-2022 © AB VOLVO PENTA...
Page 112 DPH-D1 → Remove the vent plug. P0026318 Fill with oil. The oil level should be 40 mm below the oil plug contact surface (X) as illustrated. Fit the vent plug and the oil filler plug. 47707967 09-2022 © AB VOLVO PENTA...
Page 113: Sterndrive Bellows
Do not paint the drive bellows. Paint on the rubber will dry out and reduce the service life. It will also be more difficult to check the bellows for cracks if it is painted. 47707967 09-2022 © AB VOLVO PENTA...
Page 114: Propeller
Check the blades on the propellers for damage. If these are damaged, they must be fixed or replaced. Any replacement or repair work should be performed by an authorized Volvo Penta workshop; see workshop manual. Lubricating the propeller shafts Clean and grease the shafts with water-resistant grease.
Page 115: Checking Protective Anodes
NOTICE! Do not use a wire brush or grinding abrasive with metallic ingredients for cleaning the anode. This will impair the galvanic function of the anode. 47707967 09-2022 © AB VOLVO PENTA...
Page 116 NOTICE! If, for the most part, the boat is used in salt water, all the anodes must be of zinc or aluminum. If the boat is mostly used in fresh water, all the anodes must be of magnesium. 47707967 09-2022 © AB VOLVO PENTA...
Page 117: Painting The Drive
# 1141562. Drying time 8-12 hours. Then apply a final coat. The spare parts catalog and the “Volvo Penta accessories” catalog specify the part numbers for surface treatment products. Also apply anti-fouling.
Page 119: Long-Term Storage
Fill the fuel tank with fuel to avoid condensation during storage. Use the recommended B0 fuel. • Check that the coolant offers adequate protection against freezing. Check the level and top up as necessary. 47707967 09-2022 © AB VOLVO PENTA...
Page 120 • For cleaning the engine and transmission, see the next section. • Touch up any paint damage with Volvo Penta original paint or paint of the same quality. • If necessary, cover the engine, air intake and exhaust pipe.
Page 121: Storage Instruction For Long-Term Storage Of New Engine
The engine must be cranked 2.5 turns every 8th month. If the engine can be started, run it until warm. Check that humidity is below 40%. Check that the temperature in the storage area is between +5°C and +30°C. 47707967 09-2022 © AB VOLVO PENTA...
Page 122 Check that there are no oil, fuel or coolant leaks. Run the engine until warm. Change the engine oil and oil filter. Checklist, long term storage Date Product part number Type of conservation Signature and date of checks Month Checks during storage 47707967 09-2022 © AB VOLVO PENTA...
Page 123: Cleaning Engine And Transmission
(bearings) may be damaged and lead to serious consequential damage. NOTICE! If the generator is exposed to water, it must be dried; see drying. 47707967 09-2022 © AB VOLVO PENTA...
Page 124 Drying the alternator • Blow the water away from the alternator using compressed air. • Check that the alternator charges. 47707967 09-2022 © AB VOLVO PENTA...
Page 125: Cold Weather Precautions
If it is not possible to avoid this, carefully flush with fresh water and make sure it is properly dried up afterwards. 47707967 09-2022 © AB VOLVO PENTA...
Page 126 The heat exchanger Drain the seawater through the drain at the side of the heat exchanger. Connect a hose to the nipple, to make it easier to lead the water to a container. P0026237 47707967 09-2022 © AB VOLVO PENTA...
Page 127: Checklist
Switch off the engine. • Rotate the stern drive or reverser output shafts by hand for 2-3 turns. • Detach the battery cables. • Check the engine compartment for any condensation. • Ensure good ventilation. 47707967 09-2022 © AB VOLVO PENTA...
Page 128: Battery, Maintenance
• Charge the batteries regularly. Batteries kept at full charge enjoy maximum service life. The easiest way to check whether a battery needs charging is to use a volt meter. 47707967 09-2022 © AB VOLVO PENTA...
Page 129 Attach the positive cable (red) to the battery's positive terminal. Tightening torque: 6 Nm. • Attach the negative cable (black) to the battery's negative terminal. Tightening torque: 6 Nm. NOTICE! Hand in the old battery to a waste management facility. P0028239 47707967 09-2022 © AB VOLVO PENTA...
Page 131: Index
Long-Term Storage..........117 Lubrication System........... 52 Maintenance Schedule..........44 Oil drain, IPS............88 Oil filler, IPS.............. 89 Oil filter, IPS.............. 88 Oil filter, Replace............55 Oil topping up and level check......... 56 Other Special Equipment......... 29 47707967 09-2022 © AB VOLVO PENTA...
Page 134 AB Volvo Penta SE-405 08 Göteborg, Sweden www.volvopenta.com...

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