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SAFETY NOTES ........................................................................ 7
1.
1.1.
Machine determination ......................................................................................................................................................................................... 9
1.2.
Protective suit and personal safety ................................................................................................................................................................ 9
1.3.
Safety notes for machine operator ............................................................................................................................................................. 10
1.4.
Safety notes for the servicing and repairs .............................................................................................................................................. 10
1.5.
Safety machine accessories ............................................................................................................................................................................. 11
1.5.1.
Total Stop .............................................................................................................................................................................................. 11
1.5.2.
Arm covers ........................................................................................................................................................................................... 11
1.5.3.
Saw band stretching and rupture inspection ............................................................................................................... 12
1.5.4.
Band saw cover ................................................................................................................................................................................. 12
1.6.
Safety notes for the cooling ............................................................................................................................................................................. 12
1.6.1.
Instructions for first help ............................................................................................................................................................. 12
1.6.2.
Safety information for the chip remover .......................................................................................................................... 13
1.7.
Umístění štítku stroje / Maschinenschild position / Position of machine label ............................................................. 13
1.8.
Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety symbols ............. 14
2.
MACHINE DOCUMENTATION ................................................15
2.1.
Technická data / Technische Daten / Technical data ..................................................................................................................... 17
2.2.
Rozměrové schéma / Aufstellzeichnung / Installation diagram.............................................................................................. 18
2.3.
Popis / Beschreibung / Description ............................................................................................................................................................ 19
2.4.
Transportation and stocking ........................................................................................................................................................................... 20
2.4.1.
Conditions for transportation and stocking ................................................................................................................... 20
2.4.2.
Transport and stocking preparations .................................................................................................................................. 20
2.4.3.
Transport and stocking ................................................................................................................................................................ 20
2.4.4.
Transportní schéma / Transport schema / Transport scheme ........................................................................ 21
2.5.
Activation ..................................................................................................................................................................................................................... 22
2.5.1.
Machine working conditions ................................................................................................................................................... 22
2.6.
Band saw unpacking and assembling ...................................................................................................................................................... 22
2.6.1.
Machine installing and levelling ............................................................................................................................................ 22
2.6.2.
Machine disposal after lifetime ............................................................................................................................................... 22
2.6.3.
Kotevní plan / Verankerungsplan / Grounding plan ................................................................................................ 23
2.7.
Electrical connection ............................................................................................................................................................................................ 24
2.7.1.
Check the direction of the saw band .................................................................................................................................. 24
2.7.2.
Check the correct connection to the electrical network ....................................................................................... 24
2.8.
Filling of the cooling system ........................................................................................................................................................................... 25
2.9.
Check machine function .................................................................................................................................................................................... 25
2.10.
Saw band ..................................................................................................................................................................................................................... 25
2.10.1.
Saw band size ..................................................................................................................................................................................... 25
2.10.2.
Selection of the saw band tooth system .......................................................................................................................... 25
2.10.3.
Saw band running-in ..................................................................................................................................................................... 26
2.10.4.
Tables for teeth selection ........................................................................................................................................................... 27
3.
MACHINE CONTROL ..............................................................29
3.1.
Saw band start .......................................................................................................................................................................................................... 31
3.1.1.
Machine referring ............................................................................................................................................................................ 32
3.2.
Control panel - description ............................................................................................................................................................................. 32
3.3.
Service parameters ................................................................................................................................................................................................ 33
3.3.1.
Service parameters 1 ..................................................................................................................................................................... 33
3.3.2.
Service parameters 2 ..................................................................................................................................................................... 34
3.3.3.
Service parameters 3 ..................................................................................................................................................................... 35
3.4.
Machine operation - one cut automatic mode ................................................................................................................................. 36
3.4.1.
Cutting procedure in One cut automatic mode ......................................................................................................... 37
3.5.
Machine control - automatic cycle ............................................................................................................................................................ 38
3.5.1.
Cutting programs ............................................................................................................................................................................ 38
3.5.2.
Automatic cycle ................................................................................................................................................................................ 39
3.5.3.
Work cycle interruption ............................................................................................................................................................... 41
3.6.
System error messages ....................................................................................................................................................................................... 42
3.7.
Band saw adjustment .......................................................................................................................................................................................... 43
3.7.1.
Vice adjustment ................................................................................................................................................................................ 44
3.7.2.
Frame adjustment ........................................................................................................................................................................... 44
3.7.3.
Feeder adjustment .......................................................................................................................................................................... 44
3.7.4.
Drive adjustment .............................................................................................................................................................................. 45
3.7.5.
Cutting angle setting .................................................................................................................................................................... 45
3.7.6.
Setting of the cutting speed .................................................................................................................................................... 46
3.7.7.
Frame bottom stop position setting ................................................................................................................................... 46
3.7.8.
Setting of optimum distance of the guiding cubes ................................................................................................. 47
3.7.9.
Setting of the frame lowering speed .................................................................................................................................. 47
3.7.10.
Saw frame lift stop setting ......................................................................................................................................................... 47
3.7.11.
Brush setting ....................................................................................................................................................................................... 47
3.7.12.
Material insertion ............................................................................................................................................................................. 48
3.7.13.
Handling agent selection ........................................................................................................................................................... 48
3.7.14.
Insertion ................................................................................................................................................................................................. 48
3.7.15.
Bundle material cutting ............................................................................................................................................................... 48
4.
MACHINE MAINTENANCE .....................................................49
4.1.
Saw band dismantling......................................................................................................................................................................................... 51
4.2.
Saw band installation ........................................................................................................................................................................................... 51
4.3.
Saw band stretching and inspection ......................................................................................................................................................... 52
5
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