HBD PV500-0007M1 User Manual
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HBD PV500-0007M1 User Manual

Solar pump inverter
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PV500 Series solar pump Inverter
User's manual
Ver：2.00

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Summary of Contents for HBD PV500-0007M1

  • Page 1 PV500 Series solar pump Inverter User's manual Ver：2.00...

  • Page 3: Table Of Contents

    PV500 series solar pumping inverters Contents Contents Contents................................ 1 Safety precautions..........................2 Safety definition..........................2 Warning symbols..........................2 Safety guidelines.......................... 3 Product overview..........................5 Unpacking inspection........................5 Name plate............................5 Type designation key........................5 Product specifications........................6 Rated specifications........................7 Installation guidelines.........................12 Mechanical installation......................12 Standard wiring.......................... 14 Keypad operation procedure......................20 Keypad introduction........................

  • Page 4: Safety Precautions

    PV500 series solar pumping inverters Safety precautions 1 Safety precautions Please read this manual carefully and follow all safety precautions before moving, installing, operating and servicing the inverter. If ignored, physical injury or death may occur, or damage may occur to the devices. If any physical injury or death or damage to the devices occurs for ignoring to the safety precautions in the manual, our company will not be responsible for any damages and we are not legally bound in any manner.

  • Page 5: Safety Guidelines

    PV500 series solar pumping inverters Safety precautions 1.3 Safety guidelines ● Only qualified electricians are allowed to operate on the inverter. ● Do not carry out any wiring and inspection or changing components when the power supply is applied. Ensure all input power supply is disconnected before wiring and checking and always wait for at least the time designated on the inverter or until the DC bus voltage is less than 36V.
  • Page 6 PV500 series solar pumping inverters Safety precautions ● (+) and (-) are DC power supply input terminals. R, S and T (L,N) are AC power supply input terminals. U, V and W are output terminals. Please connect the input power cables and motor cables with proper techniques;...

  • Page 7: Product Overview

    PV500 series solar pumping inverters Product overview 2 Product overview 2.1 Unpacking inspection Check as follows after receiving products: 1. Check that there are no damage and humidification to the package. If not, please contact with local agents or Our offices. 2.

  • Page 8: Product Specifications

    PV500 series solar pumping inverters Product overview Sign Description Remarks Product Product ① PV500 Series. abbreviation abbreviation Rated power ② Power range 0.75—55kW G1: AC 1PH 220V(-15%)~240(+10%) Voltage Voltage ③ G2: AC 3PH 220V(-15%)~240(+10%) degree degree G3: AC 3PH 380V(-15%)~440(+10%) 2.4 Product specifications Model 220(-15%)~240...

  • Page 9: Rated Specifications

    Product overview 2.5 Rated specifications Drive Power Input Output motor capacity current current Type Shape case Single-phase power supply: 220V, 50/60Hz PV500-0004M1 PV500-0007M1 0.75 PV500-0015M1 PV500-0007G1 0.75 PV500-0015G1 PV500-0022G1 Three -phase power supply: 220V, 50/60Hz PV500-0040G2 18.1 PV500-0055G2 PV500-0075G2 37.1 PV500-0110G2 49.8...
  • Page 10 PV500 series solar pumping inverters Product overview PV Input Maximum Input DC Voltage 400VDC Recommended MPPT Voltage 250～350VDC Range Recommended Input Operation 310VDC Voltage Grid or backup generator input Input voltage Single phase 220V(-15%～30%) Output specification Rated output voltage 3PH 220V Output frequency 0～500.00Hz（default: 0～50.00Hz）...
  • Page 11 PV500 series solar pumping inverters Product overview Drive Power Input Output motor capacity current current Type Shape case Three-phase power supply: 380V, 50/60Hz PV500-0007G3 0.75 PV500-0015G3 PV500-0022G3 PV500-0040G3 10.5 PV500-0055G3 14.6 PV500-0075G3 20.5 PV500-0110G3 PV500-0150G3 PV500-0185G3 18.5 38.5 PV500-0220G3 46.5 PV500-0300G3 PV500-0370G3 PV500-0450G3...
  • Page 12 PV500 series solar pumping inverters Product overview PV500-2000G3 PV500-2200G3 PV500-2500G3 PV500-2800G3 PV500-3150G3 Input specification PV Input Maximum Input DC Voltage 800VDC Recommended MPPT Voltage 450～600VDC Range Recommended Input Operation 540VDC Voltage Grid or backup generator input Input Voltage Three phase 380V(-15%～30%) Output specification Rated output voltage 3PH 380V...
  • Page 13 PV500 series solar pumping inverters Product overview Lighting Protection, over-current, overvoltage, output phase- Built-in Protection lose, under-load, under-voltage, short circuit, overheating, water pump run dry etc. General Parameters No direct sunshine, no dust、corrosive gas、combustible Application Site gas、oil mist、steam、dripping or salinity etc. 0～2000 m Altitude Derated use above 1000m,per 100m, the rated output...

  • Page 14: Installation Guidelines

    PV500 series solar pumping inverters Installation guidelines 3 Installation guidelines The chapter describes the mechanical installation and electric installation. ● Only qualified electricians are allowed to carry out what described in this chapter. Please operate as the instructions in Safety precautions. Ignoring these may cause physical injury or death or damage to the devices.
  • Page 15 PV500 series solar pumping inverters Installation guidelines Environment Conditions The installation site of the inverter should: Keep away from the electromagnetic radiation source; Keep away from contaminative air, such as corrosive gas, oil mist and Running flammable gas; environment Ensure foreign objects, such as metal power, dust, oil, water cannot condition enter into the inverter(do not install the inverter on the flammable materials such as wood);...

  • Page 16: Standard Wiring

    PV500 series solar pumping inverters Installation guidelines Figure 3-1 Installation manners Note: The minimum space of A and B is 100mm. H is 36.6mm and W is 35.0mm. (2) The inverters ≥ 4kW support wall mounting and flange mounting. Flange installation Wall mounting Figure 3-2 installation manners 1) Mark the locations of installation holes.
  • Page 17 PV500 series solar pumping inverters Installation guidelines Figure 3-3 Standard wiring diagram ● The DC breaker Q1 must be installed as the protection switch for PV input. ● In parallel connection, the combination box special for PV must be used. ●...
  • Page 18 PV500 series solar pumping inverters Installation guidelines Terminals of main circuit Terminal Name Function 3PH (1PH) AC input terminals, connected to the grid R, S, T AC input Note: Use the screws equipped with the inverter for (L, N) wiring. (+), (-) PV input Solar cell panel input terminals...
  • Page 19 PV500 series solar pumping inverters Installation guidelines U1 and V1 are the common terminals of the windings. Connect them to the output terminal W of the solar pumping inverter. Connect U2 to the output terminal U of the inverter. Connect V2 to the output terminal V of the inverter.
  • Page 20 PV500 series solar pumping inverters Installation guidelines 3.2.2 Terminals of control circuit Functions of control terminals Terminal Category Terminal name Terminal function symbol It provides the power of 24V power supply 24V±10% and maximum current of 200mA. Power supply It functions as the working power supply of digital input and output Common terminal or externally connects to the...
  • Page 21 PV500 series solar pumping inverters Installation guidelines RS485+ 485 communication terminals, Communication RS485- communication using the ModBus protocol Normally open 1. Contact capacity: 3A/AC250V, (TA1) contact of relay 1 1A/DC30V 2. They cannot be used for high Normally closed frequency switch output. (TB1) contact of relay 1 Relay output...

  • Page 22: Keypad Operation Procedure

    PV500 series solar pumping inverters Keypad operation procedure 4 Keypad operation procedure 4.1 Keypad introduction Keypads are used to control PV500 series inverters, read the state data and adjust parameters. If external keypads are needed, select keypad extension wires. Figure 4-1 Keypad diagram for inverters Note: External keypads can be configured for inverters ≤...
  • Page 23 PV500 series solar pumping inverters Keypad operation procedure 4.1.1 Displayed state of stopping parameters When the inverter is in the stopping state, the keypad will display stopping parameters as shown in figure 4-2. In the stopping state, various kinds of parameters can be displayed. Select the parameters to be displayed or not by P07.07.

  • Page 24: Keypad Operation

    PV500 series solar pumping inverters Keypad operation procedure Figure 4-3 Displayed state 4.2 Keypad operation Operate the inverter via operation panel. See the detailed structure description of function codes in the brief diagram of function codes. 4.2.1 How to modify the function codes of the inverter The inverter has three levels menu, which are: 1.
  • Page 25 PV500 series solar pumping inverters Keypad operation procedure “0.0.0.0.0” will be displayed. Unless using the correct password, the operators cannot enter it. Set P07.00 to 0 to cancel password protection function. The password protection becomes effective instantly after retreating from the function code editing state.

  • Page 26: Commissioning Guidelines

    PV500 series solar pumping inverters Commissioning guidelines 5 Commissioning guidelines ● Disconnect all power supplies applied to the inverter before the terminal wiring and wait for at least the designated time after disconnecting the power supply. ● High voltage is present inside the inverter during running. Do not carry out any operation except for the keypad setting.
  • Page 27 PV500 series solar pumping inverters Commissioning guidelines properly. The bigger PI parameters, the stronger the effect is, but the frequency fluctuation of the motor is bigger. In reserve, the lower the water yield is, the more stable the motor frequency is. 5.4.2 Special settings for single phase motors a) When the single phase motor is in bad running performance, the user can adjust P04 VF curve settings: set P04.00=1 and set P04.03~P04.08 to appropriate values according to...

  • Page 28: Function Parameters

    PV500 series solar pumping inverters Function parameters 6 Function parameters ○ “ ”: means the set value of the parameter can be modified on stop and running state; “◎”: means the set value of the parameter cannot be modified on the running state; ●...
  • Page 29 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code rotating, jogging and fault reset. 0: Keypad running command channel(“LOCAL/REMOT” light off) Carry out the command control by RUN, STOP/RST on the keypad. Set the multi-function key QUICK/JOG to FWD/REV shifting function (P07.02=3) to change the running direction;...
  • Page 30 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code the upper limit of the output frequency of the inverter which is lower than or equal to the maximum frequency. Setting range: P00.05~P00.03 (Max. output frequency) The lower limit of the running frequency is that of the output frequency of the inverter.
  • Page 31 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code inverter runs in the forward direction. FWD/REV indicator is off. 1: Runs at the opposite direction. The inverter runs in the reverse direction. FWD/REV indicator is on. Modify the function code to shift the rotation direction of the motor.
  • Page 32 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code It is recommended to use rotation autotuning when high control accuracy is needed. 2: Static autotuning It is suitable in the cases when the motor cannot de-couple form the load.
  • Page 33 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code becomes valid, the inverter ceases the output immediately. And the load coasts to stop at the mechanical inertia. 0: The terminal running command is invalid when powering on.
  • Page 34 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code parameter autotuning comes from the correct setting of the motor name plate. In order to ensure the controlling performance, please configure the motor according to the Rated current of standard principles, if Depend...
  • Page 35 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code motor by vectors which Mutual inductance directly impact the Depend ○ P02.09 of asynchronous 0.1~6553.5mH features. on model motor Note: Users cannot Non-load current modify the parameters Depend ○...
  • Page 36 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code change the feature of the curve. Note: V in the below picture is the motor rated voltage and f is the motor rated frequency. Output voltage Torque-stepdown...
  • Page 37 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code Output voltage f Output frequency Setting range of P04.01: 0.0%: (automatic) 0.1%~10.0% Setting range of P04.02: 0.0%~50.0% If P04.00 =1, the user can set V//F curve ○...
  • Page 38 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code P04.05~P02.02(rated frequency of motor1) or P04.05~P02.16(rated frequency of motor1) Setting range of P04.08: 0.0%~110.0% (rated voltage of motor1) This function code is used to compensate the change of the rotation speed caused by load during compensation SVPWM control to improve the rigidity of the motor.
  • Page 39 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code Voltage ratio of V ○ P04.35 1.40 0.00~2.00 and U P05 Group Input terminals 0: High-speed pulse input. See ◎ P05.00 HDI input type P05.49~P05.54.
  • Page 40 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code 21: ACC/DEC time 1 22: ACC/DEC time 2 23: Simple PLC stop reset 24: Simple PLC pause 25: PID control pause 26: Traverse pause (stop at the current frequency) 27: Traverse reset (return to the center frequency)
  • Page 41 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code 43: Full water signal 44: Non-water signal 45: Two-phase control mode of the single- phase motor 46: PV voltage digital input when no boost module is applied (in auto switching mode) 47~63: Reserved...
  • Page 42 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code 16: Completion of simple PLC stage 17: Completion of simple PLC cycle 18: Setting count value arrival 19: Defined count value arrival 20: External fault valid 21: Reserved 22: Running time arrival 23: MODBUS communication virtual...
  • Page 43 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code Switch on delay of ○ P06.12 0.000s 0.000~50.000s Switch off delay of ○ P06.13 0.000s 0.000~50.000s P07 Group Human-Machine Interface 0: No function 1: Jogging running. Press QUICK/JOG to begin the jogging running.
  • Page 44 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code inverter does not record the state after shifting during powering off. The inverter will run according to parameter P00.13 during next powering on. When P07.02=6, set the shifting sequence of running command channels.
  • Page 45 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code -20.0~120.0° Converter module ● P07.12 -20.0~120.0° temperature MSB of inverter Display the power used by the inverter. ● P07.15 power Inverter power consumption consumption=P07.15*1000+P07.16 Setting range of P07.15: 0~65535(*1000) LSB of inverter ●...
  • Page 46 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code type 17: External fault(EF) 18: 485 communication fault(CE) Previous 10 fault ● 19:Current detection fault(ItE) P07.61 type 20:Motor antotune fault(tE) Previous 11 fault 21: EEPROM operation fault(EEP) ●...

  • Page 47: Parameters Of Special Functions

    PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code the inverter module in the next data sendback. Alarms: Weak light alarm (A-LS) Underload alarm (A-LL) Full water alarm (A-tF) Water-empty alarm (A-tL) P08 Group Enhanced functions Times of fault ○...
  • Page 48 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code LED hundreds: Reserved 000~111 Frequency 0: Disable ○ P11.01 decrease at 1: Enable sudden power loss Setting range: 0.00Hz~P00.03/s After the power loss of the grid, the bus voltage drops to the sudden frequency decrease point, the inverter begin to decrease the running frequency at...
  • Page 49 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code 0 means to apply voltage reference mode. The reference is a fixed value and given by P15.02. 1 means to apply the reference voltage of Max.
  • Page 50 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code target frequency, and 100.0% corresponds to P00.03. After PI adjustment, the target frequency cannot exceed the upper limit. 0.0%~P15.04 (100.0% corresponds to P00.03) P15.05 is used to limit the Min. value of Lower frequency ○...
  • Page 51 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code frequency The bigger the value is, the stronger the effect and faster the adjustment is. 0.0~6553.5Vdc If the absolute value of bus voltage minus the reference value is bigger than ◎...
  • Page 52 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code During the alarm, the empty -water signal is invalid and the system will clear the alarm after the time of P15.17. If the function code is 1~3, it is the reference of water-level control analog signal.
  • Page 53 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code continuous state continues. During the non-continuous application, the delay timing will clear automatically. 0.0~100.0% This code is valid when P15.11 water level control is based on analog input. If the detected water level control analog signal is greater than the water level threshold P15.13 and keeps in the state...
  • Page 54 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code function code is still valid when the digital indicates the full-water signal.) 0~10000s Time setting of wake-up delay in Wake-up delay in ○ P15.15 full-water state (This function code is still full water state valid when the digital indicates the...
  • Page 55 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code Note: If the bus voltage is lower than the undervoltage point or the PV voltage is lower than 70V, it will report the weak light alarm without any delay time.
  • Page 56 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code difference, the faster the tracking is. The maximum voltage needs to be in the range. P15.26 and P15.27 can be adjusted according to site operation. Min.
  • Page 57 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code voltage=Current PV voltge±P15.30 and it will update to P15.26 and P15.27 at the same time. Adjustment of 5.0~100.0V ○ P15.30 upper and lower 30.0V Adjustment of the upper and lower limits limits of Vmppt P15.27~6553.5V...
  • Page 58 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code valid, the function code will be invalid. 0.0V~P15.34 If PV voltage is lower than the threshold or the light is weak, it can switch to power frequency input through the relay Threshold to output.
  • Page 59 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code PV undervoltage preset voltage, the system reports the point PV undervoltage (UV) fault. The default value depends on the model PV UV point Model 140V 140V 240V...
  • Page 60 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code main winding applying capacitance-removing to control the single phase motor. 0.00~100.00A It is the current of the secondary winding when applying capacitance-removing to Current of the ●...
  • Page 61 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code 1: AC grid power supply Tens on LED 0: Detection indicates the system contains the boost module. 1: Detection indicates the system does not contain the boost module. ●...
  • Page 62 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code Upper limit output of mppt voltage loop Upper limit of the PI, upper limit of the boost current loop output current of ○ P19.04 12.0A boost voltage loop reference current...
  • Page 63 PV500 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code converter module. Note: The time when the pump inverter operated to the lower limit of PI output frequency after  inverter start-up is determined by the ACC time. Delay time counting follows the rules if multiple fault conditions are met simutaneously: For ...

  • Page 64: Fault Diagnosis And Solution

    PV500 series solar pumping inverters Fault diagnosis and solution 7 Fault diagnosis and solution Do as follows after the inverter encounters a fault: 1. Check to ensure there is nothing wrong with the keypad. If not, please contact with the local OUR office.
  • Page 65 PV500 series solar pumping inverters Fault diagnosis and solution Fault Fault type Possible cause Solutions code too low. circuited (the grounding short 4. The load transients or is circuited or the wire short abnormal. circuited) or the rotation is not 5.
  • Page 66 PV500 series solar pumping inverters Fault diagnosis and solution Fault Fault type Possible cause Solutions code 2. Ambient temperature is too change the fan. high. 2. Decrease the environment IGBT overheat 3. The time of overload temperature. running is too long. SI external fault input External fault Check the external device input.
  • Page 67 PV500 series solar pumping inverters Fault diagnosis and solution Fault Fault type Possible cause Solutions code 2. The PID feedback source 2. Check the PID feedback disappears. source. The actual running time of the Time arrival of Ask for the supplier and adjust inverter is above the internal factory setting the setting running time.
  • Page 68 PV500 series solar pumping inverters Fault diagnosis and solution Fault Fault type Possible cause Solutions code Change the wiring direction of the positive and negative PV reverse Incorrect PV wiring PINV connection fault terminals and connect the cables again. 1. The acceleration or 1.
  • Page 69 PV500 series solar pumping inverters Dimension drawings Fault Fault type Possible cause Solutions code panel configuration is proper. Underload alarm The reservoir is empty. Check the reservoir. A-LL If the user has set the full-water alarm function, the equipment automatically stops when the full-water alarm time reaches the Full-water alarm The reservoir is full.

  • Page 70: Appendix E Further Information

    Appendix E Further information E.1 Product and service inquiries Address any inquiries about the product to your local Our offices, quoting the type designation and serial number of the unit in question. A listing of OUR sales, support and service contacts can be found by navigating to www.hbdtech.com. E.2 Feedback of OUR Inverters manuals Your comments on our manuals are welcome.
  • Page 71 Maintenance Bond 1) The warranty period for the product is eighteen months (subject to the body barcode information). During the warranty period, under the circumstances of normal use in line with the operating instruction, whether failure or damages to the products happens, our company shall be responsible for free maintenance.
  • Page 72 Product Warranty Card Address: Name: Contact person: Customer information Postal code: Contact number: Product model: Product Body barcode (pasted here): information Name of the agent: (maintenance time and content) Failure information maintenance personnel: - 70 -...

This manual is also suitable for:

Pv500 seriesPv500-0004m1Pv500-0015g1Pv500-0022g1Pv500-0040g2Pv500-0075g2 ... Show all

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