HBD PV580 Series User Manual
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HBD PV580 Series User Manual

Solar pump inverter
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PV580 Series solar pump Inverter
User's manual
Ver：2.10

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Summary of Contents for HBD PV580 Series

  • Page 1 PV580 Series solar pump Inverter User's manual Ver：2.10...

  • Page 3: Table Of Contents

    PV580 series solar pumping inverters Contents Contents Contents ............................1 Safety precautions ........................2 Safety definition ......................... 2 Warning symbols ....................... 2 Safety guidelines ....................... 3 Product overview ........................5 Unpacking inspection ......................5 Name plate ........................5 Type designation key ......................5 Product specifications ......................

  • Page 4: Safety Precautions

    PV580 series solar pumping inverters Safety precautions 1 Safety precautions Please read this manual carefully and follow all safety precautions before moving, installing, operating and servicing the inverter. If ignored, physical injury or death may occur, or damage may occur to the devices.

  • Page 5: Safety Guidelines

    PV580 series solar pumping inverters Safety precautions 1.3 Safety guidelines ●Only qualified electricians are allowed to operate on the inverter. ●Do not carry out any wiring and inspection or changing components when the power supply is applied. Ensure all input power supply is disconnected before wiring and checking and always wait for at least the time designated on the inverter or until the DC bus voltage is less than 36V.
  • Page 6 PV580 series solar pumping inverters Safety precautions ● (+) and (-) are DC power supply input terminals. R, S and T (L,N) are AC power supply input terminals. U, V and W are output terminals. Please connect the input power cables and motor cables with proper techniques;...

  • Page 7: Product Overview

    PV580 series solar pumping inverters Product overview 2 Product overview 2.1 Unpacking inspection Check as follows after receiving products: 1. Check that there are no damage and humidification to the package. If not, please contact with local agents or Our offices.

  • Page 8: Product Specifications

    PV580 series solar pumping inverters Product overview Sign Description Remarks Product Product ① PV580 Series. abbreviation abbreviation ② Rated power Power range 0.75—55kW G1: AC 1PH 220V(-15%)~240(+10%) Voltage ③ Voltage G2: AC 3PH 220V(-15%)~240(+10%) degree degree G3: AC 3PH 380V(-15%)~440(+10%) 2.4 Product specifications...

  • Page 9: Rated Specifications

    PV580 series solar pumping inverters Product overview 2.5 Rated specifications Drive Power Input Output motor capacity current current Type Shape case Single-phase power supply: 220V, 50/60Hz PV580-0007G1 0.75 5010 PV580-0015G1 5010 PV580-0022G1 5010 Three -phase power supply: 220V, 50/60Hz PV580-0040G2 18.1...
  • Page 10 PV580 series solar pumping inverters Product overview Recommended MPPT Voltage 250～350VDC Range Recommended Input Operation 370VDC Voltage Grid or backup generator input Input voltage Single phase 220V(-15%～30%) Output specification Rated output voltage 3PH 220V Output frequency 0～500.00Hz（default: 0～50.00Hz） Protection Lighting Protection, over-current, overvoltage, output...
  • Page 11 PV580 series solar pumping inverters Product overview Drive Power Input Output motor capacity current current Type Shape case Three-phase power supply: 380V, 50/60Hz PV580-0007G3 0.75 5010 PV580-0015G3 5010 PV580-0022G3 5010 PV580-0040G3 10.5 5020 PV580-0055G3 14.6 5020 PV580-0075G3 20.5 5020 PV580-0110G3...
  • Page 12 PV580 series solar pumping inverters Product overview PV580-2000G3 5080 PV580-2200G3 5090 PV580-2500G3 5090 PV580-2800G3 5090 PV580-3150G3 5090 Input specification PV Input Maximum Input DC Voltage 800VDC Recommended MPPT Voltage 420～680VDC Range Recommended Input Operation 650VDC Voltage Grid or backup generator input Input Voltage Three phase 380V(-15%～30%)
  • Page 13 PV580 series solar pumping inverters Product overview No direct sunshine, no dust、corrosive gas、combustible Application Site gas、oil mist、steam、dripping or salinity etc. 0～2000 m Altitude Derated use above 1000m,per 100m, the rated output current decrease 1%. -10℃～40℃ (Environment Temperature be 40℃～50℃, Environment Temperature please keep derated use.)

  • Page 14: Installation Guidelines

    PV580 series solar pumping inverters Installation guidelines 3 Installation guidelines The chapter describes the mechanical installation and electric installation. ● Only qualified electricians are allowed to carry out what described in this chapter. Please operate as the instructions in Safety precautions.
  • Page 15 The inverter should be installed on an upright position to ensure direction sufficient cooling effect. Note:  PV580 series inverters should be installed in a clean and ventilated environment according to enclosure classification. Cooling air must be clean, free from corrosive materials and electrically conductive dust.  3.1.2 Installation direction The inverter may be installed on the wall or in a cabinet.

  • Page 16: Standard Wiring

    PV580 series solar pumping inverters Installation guidelines Figure 3-1 Installation manners Note: The minimum space of A and B is 100mm. H is 36.6mm and W is 35.0mm. (2) The inverters ≥ 4kW support wall mounting and flange mounting. Flange installation...
  • Page 17 PV580 series solar pumping inverters Installation guidelines Figure 3-3 Standard wiring diagram ●The DC breaker Q1 must be installed as the protection switch for PV input. ●In parallel connection, the combination box special for PV must be used. ●When the distance between the PV input component and inverter exceeds 10 meters, type-II surge protection devices must be configured at the DC side.
  • Page 18 PV580 series solar pumping inverters Installation guidelines Terminals of main circuit Terminal Name Function 3PH (1PH) AC input terminals, connected to the grid R, S, T AC input Note: Use the screws equipped with the inverter for (L, N) wiring.
  • Page 19 PV580 series solar pumping inverters Installation guidelines U2 and Z2 are the common terminals of the windings. Connect them to the output terminal V of the solar pumping inverter. Connect U1 to the output terminal U of the inverter. Connect Z1 to the output terminal W of the inverter.
  • Page 20 PV580 series solar pumping inverters Installation guidelines 3.2.2 Terminals of control circuit Functions of control terminals Terminal Category Terminal name Terminal function symbol It provides the power of 24V power supply 24V±10% and maximum current of 200mA. Power supply It functions as the working power...
  • Page 21 PV580 series solar pumping inverters Installation guidelines RS485+ 485 communication terminals, Communication RS485- communication using the ModBus protocol Normally open 1. Contact capacity: 3A/AC250V, (TA1) contact of relay 1 1A/DC30V 2. They cannot be used for high Normally closed frequency switch output.

  • Page 22: Keypad Operation Procedure

    Keypad operation procedure 4 Keypad operation procedure 4.1 Keypad introduction Keypads are used to control PV580 series inverters, read the state data and adjust parameters. If external keypads are needed, select keypad extension wires. Figure 4-1 Keypad diagram for inverters Note: External keypads can be configured for inverters ≤...
  • Page 23 PV580 series solar pumping inverters Keypad operation procedure 4.1.1 Displayed state of stopping parameters When the inverter is in the stopping state, the keypad will display stopping parameters as shown in figure 4-2. In the stopping state, various kinds of parameters can be displayed. Select the parameters to be displayed or not by P07.07.

  • Page 24: Keypad Operation

    Figure 4-4 Sketch map of modifying parameters 4.2.2 How to set the password of the inverter PV580 series inverters provide password protection function to users. Set P07.00 to gain the password and the password protection becomes valid instantly after quitting from the function code editing state.
  • Page 25 Figure 4-5 Sketch map of password setting 4.2.3 How to watch the inverter state through function codes PV580 series inverters provide group P17 as the state inspection group. Users can enter into P17 directly to watch the state. Figure 4-6 Sketch map of state watching...

  • Page 26: Commissioning Guidelines

    PV580 series solar pumping inverters Commissioning guidelines 5 Commissioning guidelines ●Disconnect all power supplies applied to the inverter before the terminal wiring and wait for at least the designated time after disconnecting the power supply. ●High voltage is present inside the inverter during running. Do not carry out any operation except for the keypad setting.
  • Page 27 PV580 series solar pumping inverters Commissioning guidelines properly. The bigger PI parameters, the stronger the effect is, but the frequency fluctuation of the motor is bigger. In reserve, the lower the water yield is, the more stable the motor frequency is.

  • Page 28: Function Parameters

    PV580 series solar pumping inverters Function parameters 6 Function parameters ○ “ ”: means the set value of the parameter can be modified on stop and running state; “◎”: means the set value of the parameter cannot be modified on the running state;...
  • Page 29 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code rotating, jogging and fault reset. 0: Keypad running command Carry out the command control by RUN, STOP/RST on the keypad. Set the multi-function key REV/JOG to FWD/REV shifting function (P07.02=3) to...
  • Page 30 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code the upper limit of the output frequency of the inverter which is lower than or equal to the maximum frequency. Setting range: P00.05~P00.03 (Max.
  • Page 31 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code inverter runs in the forward direction. FWD/REV indicator is off. 1: Runs at the opposite direction. The inverter runs in the reverse direction. FWD/REV indicator is on.
  • Page 32 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code It is recommended to use rotation autotuning when high control accuracy is needed. 2: Static autotuning It is suitable in the cases when the motor cannot de-couple form the load.
  • Page 33 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code becomes valid, the inverter ceases the output immediately. And the load coasts to stop at the mechanical inertia. 0: The terminal running command is Operation invalid when powering on.
  • Page 34 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code parameter autotuning comes from the correct setting of the motor name plate. In order to ensure the controlling performance, please configure the motor according to the...
  • Page 35 P04 Group SVPWM control These function codes define the V/F curve of PV580 series motor 1 to meet the need of different loads. 0: Straight line V/F curve; applying to the constant torque load 1: Multi-dots V/F curve 2: Torque-stepdown characteristic curve (1.3 order)
  • Page 36 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code change the feature of the curve. Note: V in the below picture is the motor rated voltage and f is the motor rated frequency.
  • Page 37 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code Output voltage f Output frequency Setting range of P04.01: 0.0%: (automatic) 0.1%~10.0% Setting range of P04.02: 0.0%~50.0% If P04.00 =1, the user can set V//F curve ○...
  • Page 38 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code P04.05~P02.02(rated frequency of motor1) or P04.05~P02.16(rated frequency of motor1) Setting range of P04.08: 0.0%~110.0% (rated voltage of motor1) This function code is used to compensate...
  • Page 39 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code Voltage ratio of V ○ P04.35 1.40 0.00~2.00 and U P05 Group Input terminals 0: High-speed pulse input. See ◎ P05.00 HDI input type P05.49~P05.54.
  • Page 40 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code 21: ACC/DEC time 1 22: ACC/DEC time 2 23: Simple PLC stop reset 24: Simple PLC pause 25: PID control pause 26: Traverse pause (stop at the current...
  • Page 41 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code 43: Full water signal 44: Non-water signal 45: Two-phase control mode of the single- phase motor 46: PV voltage digital input when no boost...
  • Page 42 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code 16: Completion of simple PLC stage 17: Completion of simple PLC cycle 18: Setting count value arrival 19: Defined count value arrival 20: External fault valid...
  • Page 43 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code Switch on delay of ○ P06.12 0.000s 0.000~50.000s Switch off delay of ○ P06.13 0.000s 0.000~50.000s P07 Group Human-Machine Interface 0: No function 1: Jogging running. Press QUICK/JOG to begin the jogging running.
  • Page 44 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code inverter does not record the state after shifting during powering off. The inverter will run according to parameter P00.13 during next powering on. When P07.02=6, set the shifting sequence of running command channels.
  • Page 45 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code -20.0~120.0° Converter module ● P07.12 -20.0~120.0° temperature MSB of inverter Display the power used by the inverter. ● P07.15 power Inverter power consumption consumption=P07.15*1000+P07.16 Setting range of P07.15: 0~65535(*1000)
  • Page 46 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code type 17: External fault(EF) 18: 485 communication fault(CE) Previous 10 fault ● 19:Current detection fault(ItE) P07.61 type 20:Motor antotune fault(tE) Previous 11 fault ●...

  • Page 47: Parameters Of Special Functions

    PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code the inverter module in the next data sendback. Alarms: Weak light alarm (A-LS) Underload alarm (A-LL) Full water alarm (A-tF) Water-empty alarm (A-tL) P08 Group Enhanced functions Times of fault ○...
  • Page 48 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code LED hundreds: Reserved 000~111 Frequency 0: Disable ○ P11.01 decrease at 1: Enable sudden power loss Setting range: 0.00Hz~P00.03/s After the power loss of the grid, the bus...
  • Page 49 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code 0 means to apply voltage reference mode. The reference is a fixed value and given by P15.02. 1 means to apply the reference voltage of Max.
  • Page 50 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code target frequency, and 100.0% corresponds to P00.03. After PI adjustment, the target frequency cannot exceed the upper limit. 0.0%~P15.04 (100.0% corresponds to P00.03) P15.05 is used to limit the Min. value of Lower frequency ○...
  • Page 51 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code frequency The bigger the value is, the stronger the effect and faster the adjustment is. 0.0~6553.5Vdc If the absolute value of bus voltage minus the reference value is bigger than ◎...
  • Page 52 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code During the alarm, the empty -water signal is invalid and the system will clear the alarm after the time of P15.17. If the function code is 1~3, it is the reference of water-level control analog signal.
  • Page 53 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code continuous state continues. During the non-continuous application, the delay timing will clear automatically. 0.0~100.0% This code is valid when P15.11 water level control is based on analog input.
  • Page 54 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code function code is still valid when the digital indicates the full-water signal.) 0~10000s Time setting of wake-up delay in Wake-up delay in ○ P15.15...
  • Page 55 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code Note: If the bus voltage is lower than the undervoltage point or the PV voltage is lower than 70V, it will report the weak light alarm without any delay time.
  • Page 56 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code difference, the faster the tracking is. The maximum voltage needs to be in the range. P15.26 and P15.27 can be adjusted according to site operation.
  • Page 57 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code voltage=Current PV voltge±P15.30 and it will update to P15.26 and P15.27 at the same time. Adjustment of 5.0~100.0V ○ P15.30 upper and lower 30.0V...
  • Page 58 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code valid, the function code will be invalid. 0.0V~P15.34 If PV voltage is lower than the threshold or the light is weak, it can switch to power frequency input through the relay output.
  • Page 59 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code PV undervoltage preset voltage, the system reports the point PV undervoltage (UV) fault. The default value depends on the model PV UV point Model...
  • Page 60 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code main winding applying capacitance-removing to control the single phase motor. 0.00~100.00A It is the current of the secondary winding when applying capacitance-removing to Current of the ●...
  • Page 61 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code 1: AC grid power supply Tens on LED 0: Detection indicates the system contains the boost module. 1: Detection indicates the system does not contain the boost module.
  • Page 62 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code Upper limit output of mppt voltage loop Upper limit of the PI, upper limit of the boost current loop output current of ○ P19.04 12.0A...
  • Page 63 PV580 series solar pumping inverters Function parameters Function Name Detailed illustration of parameters Default Modify code converter module. Note:  The time when the pump inverter operated to the lower limit of PI output frequency after inverter start-up is determined by the ACC time.

  • Page 64: Fault Diagnosis And Solution

    PV580 series solar pumping inverters Fault diagnosis and solution 7 Fault diagnosis and solution Do as follows after the inverter encounters a fault: 1. Check to ensure there is nothing wrong with the keypad. If not, please contact with the local OUR office.
  • Page 65 PV580 series solar pumping inverters Fault diagnosis and solution Fault Fault type Possible cause Solutions code too low. circuited (the grounding short 4. The load transients or is circuited or the wire short abnormal. circuited) or the rotation is not smooth.
  • Page 66 PV580 series solar pumping inverters Fault diagnosis and solution Fault Fault type Possible cause Solutions code 2. Ambient temperature is too change the fan. high. 2. Decrease the environment IGBT overheat 3. The time of overload temperature. running is too long.
  • Page 67 PV580 series solar pumping inverters Fault diagnosis and solution Fault Fault type Possible cause Solutions code 2. The PID feedback source 2. Check the PID feedback disappears. source. The actual running time of the Time arrival of Ask for the supplier and adjust...
  • Page 68 PV580 series solar pumping inverters Fault diagnosis and solution Fault Fault type Possible cause Solutions code Change the wiring direction of PV reverse the positive and negative Incorrect PV wiring PINV connection fault terminals and connect the cables again. 1. The acceleration or 1.
  • Page 69 PV580 series solar pumping inverters Dimension drawings Fault Fault type Possible cause Solutions code panel configuration is proper. Underload alarm The reservoir is empty. Check the reservoir. A-LL If the user has set the full-water alarm function, the equipment automatically stops when the...

  • Page 70: Appendix E Further Information

    Appendix E Further information E.1 Product and service inquiries Address any inquiries about the product to your local Our offices, quoting the type designation and serial number of the unit in question. A listing of OUR sales, support and service contacts can be found by navigating to our web.
  • Page 71 Maintenance Bond 1) The warranty period for the product is eighteen months (subject to the body barcode information). During the warranty period, under the circumstances of normal use in line with the operating instruction, whether failure or damages to the products happens, our company shall be responsible for free maintenance.
  • Page 72 Product Warranty Card Address: Name: Contact person: Customer information Postal code: Contact number: Product model: Product Body barcode (pasted here): information Name of the agent: (maintenance time and content) Failure information maintenance personnel:...

This manual is also suitable for:

Pv580-0007g1Pv580-0015g1Pv580-0022g1Pv580-0040g2Pv580-0055g2Pv580-0075g2 ... Show all

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