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Allen-Bradley 1336 REGEN Series User Manual

Line regeneration package
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Allen-Bradley 1336 REGEN Series User Manual

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  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 User 1336 REGEN Line Regeneration Manual Package Firmware Version 3.xx 380-480V AC — 48-180A Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 Important User Solid-State equipment has operational characteristics differing from Information those of electromechanical equipment. “ Safety Guidelines for the Application, Installation and Maintenance of Solid-State Controls” (Publication SGI-1.1) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

  • Page 4: Table Of Contents

    Table of Contents Line Regeneration What This Publication Provides ......1-1 Package Overview What This Product Provides .
  • Page 5 120VAC Precharge and Converter Wiring ....2-12 120VAC Current Requirements ......2-12 120VAC Converter Connections .
  • Page 6 Input Power Conditioning ........3-8 Input Fusing ..........3-9 Customer Supplied Fusing .
  • Page 7 Programming ......... . . 3-33 Overview .

  • Page 8: Line Regeneration Package Overview

    The Allen-Bradley 1336 REGEN Line Regeneration Package is a Provides line regenerative option for drives in the Allen-Bradley 1336 drive family. Line regeneration refers to the removal of energy from the common DC bus of one or more AC drives, back onto the three- phase AC utility line.

  • Page 9: How To Choose A Mode Of Operation

    1–2 Line Regeneration Package Overview How to Choose a Mode of Several characteristics influence the choice of an operating mode Operation for a given application. The 1336REGEN Line Regeneration Package can be used with any 380-480 volt drive in the 1336 family.

  • Page 10: The Regenerative Brake Mode

    Line Regeneration Package Overview 1–3 How to Choose a Mode of The Regenerative Brake Mode Operation In the Regenerative Brake Mode, the 1336 REGEN Line Regeneration Package removes energy from the DC bus of a standard 1336 AC drive back to the utility. 1.

  • Page 11: 1336 Regen Frame Designations

    1–4 Line Regeneration Package Overview 1336 REGEN Frame Allen-Bradley uses frame designations to identify the various Designations sizes of standard and configured drives. Throughout this manual, frame sizes for 1336 REGEN Converter and Precharge Units may be used instead of AC input kW or Amp ratings.

  • Page 12: Nameplate Location

    50/60 ® ® AC OUTPUT – – – – – DC OUTPUT – – ALLEN-BRADLEY ® DO NOT USE REFER TO USER MANUAL FOR – INSTALLATION INSTRUCTIONS AB MADE IN U.S.A. K V A VOLTS A PH AC INPUT 32-40 380-480 48.2...

  • Page 13: Nameplate Location

    ® AC OUTPUT – – – – – ® DC OUTPUT – – 1336R-VB180CNV-AN-HAP REFER TO USER MANUAL FOR ALLEN-BRADLEY ® INSTALLATION INSTRUCTIONS AB MADE IN U.S.A. K V A VOLTS A PH 119-150 380-480 50/60 DANGER AC INPUT 180.4 ®...

  • Page 14: 1336Regen B, C And D Frame Precharge Unit

    AC OUTPUT 32-40 380-480 48.2 3 50/60 DC OUTPUT – – – – – ® REFER TO USER MANUAL FOR ALLEN-BRADLEY INSTALLATION ISNTRUCTIONS AB MADE IN U.S.A. K V A VOLTS A PH AC INPUT 32-40 380-480 48.2 50/60 ® ®...

  • Page 15: Bulletin 1321 3% Line Reactors For Regenerative Brake Applications

    1–8 Line Regeneration Package Overview Nameplate Location Bulletin 1321 3% Line Reactors for Regenerative Brake Applications IP OO (Open) ® ® ® 1321-3R200-B ® ® ® 1321-3R200-B PART# PART# RL-20002 E66214 180-36 0.11mH 200AMPS 3 PHASE REACTOR E66214 180-36 Manufactured By MTE Corp. 600V MAX 50/60 Hz Menomonee Falls, WI lth-300A...

  • Page 16: Bulletin 1321 10% Line Reactors For Regenerative Dc Bus Supply Applications

    Line Regeneration Package Overview 1–9 Nameplate Location Bulletin 1321 10% Line Reactors for Regenerative DC Bus Supply Applications IP OO (Open) ® ® ® 1321-3LR180-B ® ® ® 1321-3LR180-B PART# E66214 180-36 PART# RL-18004 0.430mH 180AMPS 3 PHASE REACTOR E66214 180-36 Manufactured By MTE Corp.
  • Page 17 1–10 Line Regeneration Package Overview End of Chapter Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 18: Regenerative Dc Bus Supply Operation

    Chapter Regenerative DC Bus Supply Operation Overview When properly sized, the 1336 REGEN Line Regenerative Package represents an amp rated package that can provide a DC bus to one or more common bus drives in the Regen DC Bus Supply mode. General Precautions ATTENTION: Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated...

  • Page 19: Regenerative Dc Bus Supply Layout

    HAZARD FROM ENERGY STORAGE CAPACITORS. VERIFY LOW VOLTAGE DISCHARGE BEFORE SERVICING. SEE INSTRUCTION MANUAL. Consult Allen-Bradley Application Engineering for common bus AC drive fuse specifications. t o p p e d . 0 0 H z 1336 REGEN Converter DC Bus –DC...

  • Page 20: Regenerative Dc Bus Supply Sizing

    Regenerative DC Bus Supply Operation 2–3 Regenerative DC Bus The 1336 REGEN Package Supply Sizing The following steps should be taken to size the 1336 REGEN Package for Regenerative DC Bus Supply Operation. 1. The 1336 REGEN Converter, 1336 REGEN Precharge and 1321 10% Line Reactor must be sized as a package, with all components having the same nameplate amp rating.

  • Page 21: Input Fusing

    2–4 Regenerative DC Bus Supply Operation Input Fusing ATTENTION: 1336 REGEN equipment does not provide input power short circuit fusing. Branch circuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components. Specifications for the recommended fuse size and type to provide input power protection against short circuits at the Converter or Precharge Unit is listed below.

  • Page 22: 380-480Vac Power Wiring

    Regenerative DC Bus Supply Operation 2–5 380-480VAC Power Unbalanced Distribution Systems Wiring The 1336 REGEN Package is designed to operate on 3Ø supply systems whose line voltages are symmetrical. Surge suppression devices are included to protect the drive from lightning induced overvoltages between line and ground.

  • Page 23: Grounding

    COMMON BUS (2) jumpers connect PE and TE at the 1336 REGEN DRIVE Converter Main Terminal Block. Consult Allen-Bradley Application Engineering prior to removing either jumper. PE (Power Earth) Termination A safety ground is required by code. This point must be connected to adjacent building –DC...
  • Page 24 Regenerative DC Bus Supply Operation 2–7 380-480VAC Power Wiring LINE FILTER PRECHARGE UNIT LINE REACTOR CONVERTER Input Term. Output Term. Input Term. Output Term. Input Term. Output Term. Input Term. 380-480VAC Power Connections 380-480VAC input and output power connections are made as shown in Figure 2.4 through Figure 2.8.

  • Page 25: Precharge

    50/60 – DC OUTPUT – – – – ® REFER TO USER MANUAL FOR ALLEN-BRADLEY INSTALLATION ISNTRUCTIONS AB MADE IN U.S.A. PE PE T R1 S1 T1 PE PE T R1 S1 T1 EARTH GROUND AC POWER IN AC POWER OUT...

  • Page 26: Converter

    – – – – DC OUTPUT – – ® DO NOT USE REFER TO USER MANUAL FOR ALLEN-BRADLEY – INSTALLATION INSTRUCTIONS AB MADE IN U.S.A. Converter DANGER RISK OF ELECTRICAL SHOCK. MORE THAN ONE DISCONNECT SWITCH MAY BE REQUIRED TO...
  • Page 27 (FROM 1321 10% LINE REACTOR) (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block. Consult Allen-Bradley Application Engineering prior to removing either jumper. Figure 2.8 — D Frame 380-480VAC Converter Connections Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 28 Regenerative DC Bus Supply Operation 2–11 380-480VAC Power 380-480VAC Power Connection Specifications Wiring 1. Use 75ºC Copper Wire Only. 2. Listed wires sizes are maximum/minimum wire sizes that the terminals will accept — Not recommendations. MAX/MIN WIRE SIZE 1336 REGEN POWER LINE FILTER MAX TORQUE RATING (AWG)

  • Page 29: 120Vac Precharge And Converter Wiring

    2–12 Regenerative DC Bus Supply Operation 120VAC Precharge and Converter Wiring ATTENTION: 1336 REGEN equipment does not provide 120VAC short circuit fusing. Branch circuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components. Short circuit fusing should be sized and typed in accordance with National Codes and standards (NEC, CENELEC, etc.) and any additional local codes.

  • Page 30: 120Vac Converter Connections

    TORQUE TERM. TO 6 N-m (52 lb-in) (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block. Consult Allen-Bradley Application Engineering prior to removing either jumper. Figure 2.10 — 120VAC D Frame Converter Connections Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 31: Precharge

    119-150 380-480 180.4 3 50/60 DC OUTPUT – – – – – ALLEN-BRADLEY ® REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS AB MADE IN U.S.A. B-D Frames TORQUE TERMINALS TO 275 LB-IN USE 75˚C WIRE ONLY DANGER RISK OF SHOCK...

  • Page 32: Control And Signal Wiring

    Regenerative DC Bus Supply Operation 2–15 Control and Signal Wiring Sync Cable 1336 REGEN The sync cable that is shipped with the Precharge-to-Converter 1336 REGEN Precharge unit connects Sync Cable Installation the required startup, diagnostic and control signals between the 1336 REGEN Converter Control Board and Precharge Board Connector J1...
  • Page 33 380-480 180.4Y 3 50/60 DC OUTPUT – – – – – ® REFER TO USER MANUAL FOR ALLEN-BRADLEY INSTALLATION INSTRUCTIONS AB MADE IN U.S.A. SYNC CABLE TORQUE TERMINALS TO 275 LB-IN USE 75˚C WIRE ONLY DANGER RISK OF SHOCK REPLACE AFTER SERVICING...

  • Page 34: Converter Control Board

    ® AC OUTPUT – – – – – DC OUTPUT – – ® REFER TO USER MANUAL FOR ALLEN-BRADLEY INSTALLATION INSTRUCTIONS AB MADE IN U.S.A. NOT USED DANGER DANGER +24V DC ENABLE RELAY FAULT RELAY COMM to TE – –...

  • Page 35: Control Board Connections

    2–18 Regenerative DC Bus Supply Operation Control and Signal Wiring Control Board Connections All customer control and signal wiring is made to quick-connect terminal blocks J15 and J16. The maximum/minimum wire sizes accepted by J15 J16 is 3.3/ & 0.6mm (12/30AWG).

  • Page 36: 24Vdc And 120Vac Circuits

    Regenerative DC Bus Supply Operation 2–19 Control and Signal Wiring Digital Input Signals ATTENTION: Ensure that all jumpers on the 1336 REGEN Converter Control Board are set correctly prior to applying AC power to the board. Applying 120VAC to the digital inputs when jumpers J10, J11 or J18 are set to 24VDC will permanently damage the Converter Control Board.

  • Page 37: External Fault

    2–20 Regenerative DC Bus Supply Operation Control and Signal Wiring Important: Fuse R47 is self-resetting and will open should a low impedance or short circuit occur at J15 during 24VDC operation. Should a fault occur, allow (1) minute after removal of power from the Converter Control Board for R47 to cool before reapplying power.

  • Page 38: Interlocking 1336 Regen Enable With Ac Drive Enable

    Regenerative DC Bus Supply Operation 2–21 Control and Signal Wiring Interlocking 1336 REGEN Enable with AC Drive Enable It may be desirable to interlock the 1336 REGEN Enable Output with the Enable Input on the connected 1336 PLUS, 1336 PLUS 1336 IMPACT or 1336 FORCE AC drive.

  • Page 39: Adapter Definitions

    2–22 Regenerative DC Bus Supply Operation Adapter Definitions Serial communication devices such as the HIM that are connected to the 1336 REGEN Converter are identified by 1336 REGEN SCANport serial communications as Converter Control Board adapters. Depending on the communications options ordered, a number of different adapters are available.

  • Page 40: Human Interface Module

    Regenerative DC Bus Supply Operation 2–23 Human Interface Module HIM Description When the converter mounted HIM is supplied, it will be connected as Adapter 1 and visible from the front of the converter. The display panel provides a means of programming the 1336 REGEN Converter and viewing the various operating parameters Important: If a Control Panel HIM is connected to the 1336 REGEN Converter, only the Start key and Stop key...

  • Page 41: Programming Flow Chart

    2–24 Regenerative DC Bus Supply Operation Programming Flow Chart Default Display choose mode Search Control Status Program EEProm Display Process read/write read/write read only read/write read/write read only Process Var1 Save Values Control Logic 1 - Bus VReg Enabled Recall Values 2 - Bus Volt Disabled Reset Defaults...
  • Page 42 Regenerative DC Bus Supply Operation 2–25 Regenerative DC Bus Overview Supply Startup The following procedure describes how to startup the 1336 REGEN Line Regeneration Package and connected common bus drive when used for Regenerative DC bus supply applications. Included are typical checks to assure proper operation. The selection information contained in Chapter 1 must be read and understood before proceeding.

  • Page 43: Regenerative Dc Bus Supply Startup

    2–26 Regenerative DC Bus Supply Operation Regenerative DC Bus Initial Operation Supply Startup Important: For Regenerative DC Bus Supply applications, the 1336 REGEN Line Regeneration Package will be used with one or more common bus drives (see Figure 2.1). It is recommend that the fault relay on the 1336 REGEN Converter Control board be interconnected into the common bus drive(s) control logic.
  • Page 44 Regenerative DC Bus Supply Operation 2–27 Regenerative DC Bus 7. From the status display, press or any other key. Supply Startup h o o s M o d e will be displayed. i s p l 8. Press the until h o o s M o d e E P r o...

  • Page 45: Programming

    2–28 Regenerative DC Bus Supply Operation Programming Overview The 1336 REGEN Line Regeneration Package is designed so that factory default parameter settings allow it to operate satisfactorily under a wide variety of load and utility conditions. Important: The 1336 REGEN Package has been shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation.
  • Page 46 Regenerative DC Bus Supply Operation 2–29 Programming Operational Mode p e r a i o n a l M o d e X X X 0 Sets the 1336 REGEN Line Regeneration Package mode of operation. The modes are defined by the last (3) bits of a 16 bit word.
  • Page 47 2–30 Regenerative DC Bus Supply Operation Programming Actual Bus Voltage u s V l t s A c t . 7 3 5 0 V O L T Displays the actual voltage on the DC bus in DC volts. Parameter No. Volts Display Units Read Only...
  • Page 48 Regenerative DC Bus Supply Operation 2–31 Programming Motoring Current Limit o t o r n g C u r L i m Sets the actual positive or motoring I AC line current limit in percent of P-2 [Rated AC Line Current].
  • Page 49 2–32 Regenerative DC Bus Supply Operation Programming DC Bus Overvoltage Trip Level O V S T r i p This parameter sets the software over voltage trip point of the DC bus. The 1336 REGEN Converter is factory set to prevent it from operating when DC bus voltage is 30% above volts.
  • Page 50 Regenerative DC Bus Supply Operation 2–33 Programming AC Line Undervoltage Trip Level 1 (Not Enabled) U V T i p 1 This parameter sets a software under voltage trip point that is active when the 1336 REGEN Converter is not enabled. The 1336 REGEN Converter is factory set to prevent it from being enabled when the input AC line voltage is less than 85% of the AC volts.
  • Page 51 2–34 Regenerative DC Bus Supply Operation Programming Port Enabled Mask o r t n a b l e M a s k X X X X This parameter sets the ability of a SCANport device to issue enable commands. The commands are defined by the first (3) bits of a 16 bit word.
  • Page 52 Regenerative DC Bus Supply Operation 2–35 Programming Fault Select 1 a u l t S e l e c t 1 X X 1 1 This parameter enables or disables faults as defined by the first (5) bits of a (16) bit word. The [Fault Select1] parameter may be set while the 1336 REGEN Converter is enabled.
  • Page 53 2–36 Regenerative DC Bus Supply Operation End of Chapter Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 54: Regenerative Brake Operation

    Chapter Regenerative Brake Operation Overview The 1336 REGEN Line Regeneration Package represents an amp rated package that can remove energy from the DC bus of a 1336 PLUS, PLUS , FORCE or IMPACT AC drive and send it back to the utility.

  • Page 55: Regenerative Brake Layout

    180.4 3 50/60 DC OUTPUT – – – – – REFER TO USER MANUAL FOR ALLEN-BRADLEY ® INSTALLATION INSTRUCTIONS AB MADE IN U.S.A. Conduit/4-Wire Cable 1336 REGEN Precharge TORQUE TERMINALS TO 275 LB-IN USE 75˚C WIRE ONLY DANGER RISK OF SHOCK...

  • Page 56: Power-Up Sequence For Regenerative Brakes And B Frame Ac Drives

    Regenerative Brake Operation 3–3 Power-up Sequence for When using a 1336 REGEN Line Regeneration Package with a B Regenerative Brakes and Frame 1336 PLUS, PLUS , IMPACT, or FORCE, a special B Frame AC Drives power-up sequence is needed to avoid clearing the AC line fuses on the input of the AC drive or the DC bus fuses between the drive and the Regenerative Brake.

  • Page 57: Regenerative Brake Sizing

    3–4 Regenerative Brake Operation Regenerative Brake The following steps should be taken to size a 1336 REGEN Line Sizing Regeneration Package for Regenerative Brake Operation. 1. The 1336 REGEN Converter and 1336 REGEN Precharge unit must be sized as a package, with both components having the same nameplate amp rating.
  • Page 58 Regenerative Brake Operation 3–5 Regenerative Brake 6. Determine the required percent of braking torque ( Sizing × 100 TQ% = TQ —————— Where The Required Braking Torque The Rated Motor Torque 7. Determine the peak braking horsepower ( × N = TQ ——————...
  • Page 59 3–6 Regenerative Brake Operation Regenerative Brake This is the peak current the 1336 REGEN Package can return Sizing to the AC utility. For any regenerative application, the peak AC current calculated in Step 8 ( ), must be less than the peak current calculated in Step 9 ( ).

  • Page 60: Additional Requirements

    Regenerative Brake Operation 3–7 Regenerative Brake Additional Requirements Sizing In addition to satisfying the peak current requirements, the application must satisfy the duty cycle limitations of the 1336 REGEN Package. After operating in the overload region, the 1336 REGEN Package must operate at or below rated current for some period of time before it can be overloaded again.

  • Page 61: Parallel Regenerative Brakes

    1336 REGEN Package must be sized for continuous regeneration as described in Step 8. For applications requiring more complex regeneration profiles, contact Allen-Bradley Application Engineering. Parallel Regenerative Multiple 1336 REGEN Line Regeneration Packages of the same...

  • Page 62: Input Fusing

    Regenerative Brake Operation 3–9 Input Fusing ATTENTION: 1336 REGEN equipment does not provide input power short circuit fusing. Branch circuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components. Specifications for the recommended fuse size and type to provide input power protection against short circuits at the Converter or Precharge Unit is listed below.

  • Page 63: 380-480Vac Power Wiring

    3–10 Regenerative Brake Operation 380-480VAC Power Unbalanced Distribution Systems Wiring The 1336 REGEN Line Regeneration Package is designed to operate on 3Ø systems supply systems whose line voltages are symmetrical. Surge suppression devices are included to protect the drive from lightning induced overvoltages between line and ground.

  • Page 64: Grounding

    AC DRIVE –DC (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block. Consult Allen-Bradley Application Engineering prior to removing either jumper. PE (Power Earth) Termination A safety ground is required by code. This point must be...

  • Page 65: 380-480Vac Power Connections

    3–12 Regenerative Brake Operation 380-480VAC Power 380-480VAC Power Connections Wiring 380-480VAC input and output power connections are made as shown in Figure 3.5 through Figure 3.8. ATTENTION: 1336 REGEN equipment will not be properly synchronized unless correct Precharge-to-Line Reactor-to-Converter AC power connections are maintained.

  • Page 66: Precharge

    50/60 DC OUTPUT – – – – – ® REFER TO USER MANUAL FOR ALLEN-BRADLEY INSTALLATION ISNTRUCTIONS AB MADE IN U.S.A. PE PE T R1 S1 T1 PE PE T R1 S1 T1 EARTH GROUND AC POWER IN AC POWER OUT...

  • Page 67: Converter

    AC OUTPUT – – – – – – – DC OUTPUT ® DO NOT USE ALLEN-BRADLEY REFER TO USER MANUAL FOR – INSTALLATION INSTRUCTIONS AB MADE IN U.S.A. Converter DANGER RISK OF ELECTRICAL SHOCK. MORE THAN ONE DISCONNECT SWITCH MAY BE REQUIRED TO...
  • Page 68 (FROM 1321 3% LINE REACTOR) (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block. Consult Allen-Bradley Application Engineering prior to removing either jumper. Figure 3.8 — D Frame 380-480VAC Converter Connections Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 69 3–16 Regenerative Brake Operation 380-480VAC Power 380-480VAC Power Connection Specifications Wiring 1. Use 75ºC Copper Wire Only. 2. Listed wires sizes are maximum/minimum wire sizes that the terminals will accept — Not recommendations. MAX/MIN WIRE SIZE 1336 REGEN PRECHARGE UNIT MAX TORQUE RATING (AWG)

  • Page 70: 120Vac Precharge And Converter Wiring

    Regenerative Brake Operation 3–17 120VAC Precharge and Converter Wiring ATTENTION: 1336 REGEN equipment does not provide 120VAC short circuit fusing. Branch circuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components. Short circuit fusing should be sized and typed in accordance with National Codes and standards (NEC, CENELEC, etc.) and any additional local codes.

  • Page 71: 120Vac Converter Connections

    TORQUE TERM. TO 6 N-m (52 lb-in) (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block. Consult Allen-Bradley Application Engineering prior to removing either jumper. Figure 3.10 — 120VAC D Frame Converter Connections Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 72: Vac Precharge Connections

    180.4 3 50/60 DC OUTPUT – – – – – ® REFER TO USER MANUAL FOR ALLEN-BRADLEY INSTALLATION INSTRUCTIONS AB MADE IN U.S.A. B-D Frames TORQUE TERMINALS TO 275 LB-IN USE 75˚C WIRE ONLY DANGER RISK OF SHOCK REPLACE AFTER SERVICING...
  • Page 73 3–20 Regenerative Brake Operation Control and Signal Wiring Sync Cable 1336 REGEN The sync cable that is shipped with the Precharge-to-Converter 1336 REGEN Precharge unit connects Sync Cable Installation the required startup, diagnostic and control signals between the 1336 REGEN Converter Control Board and Precharge Board Connector J1 the 1336 REGEN Precharge Board.

  • Page 74: Control And Signal Wiring

    50/60 ® DC OUTPUT – – – – – ® REFER TO USER MANUAL FOR ALLEN-BRADLEY INSTALLATION INSTRUCTIONS AB MADE IN U.S.A. SYNC CABLE TORQUE TERMINALS TO 275 LB-IN USE 75˚C WIRE ONLY DANGER RISK OF SHOCK REPLACE AFTER SERVICING...

  • Page 75: Converter Control Board

    ® AC OUTPUT – – – – – DC OUTPUT – – ® REFER TO USER MANUAL FOR ALLEN-BRADLEY INSTALLATION INSTRUCTIONS AB MADE IN U.S.A. NOT USED DANGER DANGER +24V DC ENABLE RELAY FAULT RELAY COMM to TE – –...

  • Page 76: Control Board Connections

    Regenerative Brake Operation 3–23 Control and Signal Wiring Control Board Connections All customer control and signal wiring is made to quick-connect terminal blocks J15 and J16. The maximum/minimum wire sizes accepted by J15 J16 is 3.3/ & 0.6mm (12/30AWG). Maximum torque is 0.79N-m (7lb.-in.). Recommended control/signal wire is: •...

  • Page 77: 24Vdc And 120Vac Circuits

    3–24 Regenerative Brake Operation Control and Signal Wiring Digital Input Signals ATTENTION: Ensure that all jumpers on the 1336 REGEN Converter Control Board are set correctly prior to applying AC power to the board. Applying 120VAC to the digital inputs when jumpers J10, J11 or J18 are set to 24VDC will permanently damage the Converter Control Board.

  • Page 78: External Fault

    Regenerative Brake Operation 3–25 Control and Signal Wiring Important: Fuse R47 is self-resetting and will open should a low impedance or short circuit occur at J15 during 24VDC operation. Should a fault occur, allow (1) minute after removal of power from the Converter Control Board for R47 to cool before reapplying power.

  • Page 79: Interlocking 1336 Regen Enable With Ac Drive Enable

    3–26 Regenerative Brake Operation Control and Signal Wiring Interlocking 1336 REGEN Enable with AC Drive Enable It may be desirable to interlock the 1336 REGEN Enable Output with the Enable Input on the connected 1336 PLUS, 1336 PLUS 1336 IMPACT or 1336 FORCE AC drive. This will keep the AC drive from starting if the 1336 REGEN Converter is not enabled, and will also remove the Enable signal from the AC drive if the 1336 REGEN Converter is faulted.

  • Page 80: Adapter Definitions

    Regenerative Brake Operation 3–27 Adapter Definitions Serial communication devices such as the HIM that are connected to the 1336 REGEN Converter are identified by 1336 REGEN SCANport serial communications as Converter Control Board adapters. Depending on the communica- tions options ordered, a number of differ- ent adapters are available.

  • Page 81: Human Interface Module

    3–28 Regenerative Brake Operation Human Interface Module HIM Description When the converter mounted HIM is supplied, it will be connected as Adapter 1 and visible from the front of the converter. The display panel provides a means of programming the 1336 REGEN Converter and viewing the various operating parameters.

  • Page 82: Programming Flow Chart

    Regenerative Brake Operation 3–29 Programming Flow Chart Default Display choose mode Search Control Status Program EEProm Display Process read only read/write read/write read/write read/write read only Process Var1 Save Values Control Logic 1 - Bus VReg Enabled Recall Values 2 - Bus Volt Disabled Reset Defaults 3 - Regen L...
  • Page 83 3–30 Regenerative Brake Operation Regenerative Brake Overview Startup The following procedure describes how to startup the 1336 REGEN Line Regeneration Package and connected 1336 AC drive when used for Regenerative Brake applications. Included are typical checks to assure proper operation. The selection information contained in Chapter 1 must be read and understood before proceeding.

  • Page 84: Regenerative Brake Startup

    Regenerative Brake Operation 3–31 Regenerative Brake Initial Operation Startup Important: For Regenerative Brake applications, the 1336 REGEN Package will always be used with a single 1336 AC drive. It is recommend that the fault relay on the 1336 REGEN Converter Control board be interconnected into the 1336 AC drive control logic.
  • Page 85 3–32 Regenerative Brake Operation Regenerative Brake 7. From the status display, press or any other key. Startup will be displayed. h o o s M o d e i s p l 8. Press the until h o o s M o d e E P r o displayed.

  • Page 86: Programming

    Regenerative Brake Operation 3–33 Programming Overview The 1336 REGEN Package is designed so that factory default parameter settings allow it to operate satisfactorily under a wide variety of load and utility conditions. For the majority of applications there should be no need to adjust parameters.
  • Page 87 3–34 Regenerative Brake Operation Programming Operational Mode p e r a i o n a l M o d e X X X 0 Sets the 1336 REGEN Line Regeneration Package mode of operation. The modes are defined by the last (3) bits of a 16 bit word. To set the mode, first stop the 1336 REGEN Converter, set the mode, then re-enable the converter.
  • Page 88 Regenerative Brake Operation 3–35 Programming Actual Bus Voltage u s V l t s A c t . 7 3 5 0 V O L T Displays the actual voltage on the DC bus in DC volts. Parameter No. Volts Display Units Read Only Parameter Type...
  • Page 89 3–36 Regenerative Brake Operation Programming Instantaneous Overcurrent Trip Filter Constant u r T i p F i l t e r This parameter adjusts a software filter to prevent nuisance tripping due to severe, repeated and prolonged line notches and voltage sags on the utility system. The default factory setting of should be adequate for the majority of line and load conditions.
  • Page 90 Regenerative Brake Operation 3–37 Programming DC Bus Overvoltage Trip Level O V S T r i p This parameter sets the software over voltage trip point of the DC bus. The 1336 REGEN Converter is factory set to prevent it from operating when DC bus voltage is 30% above volts.
  • Page 91 3–38 Regenerative Brake Operation Programming AC Line Undervoltage Trip Level 1 (Not Enabled) U V T i p 1 This parameter sets a software under voltage trip point that is active when the 1336 REGEN Converter is not enabled. The 1336 REGEN Converter is factory set to prevent it from being enabled when the input AC line voltage is less than 85% of the AC volts.
  • Page 92 Regenerative Brake Operation 3–39 Programming Port Enabled Mask o r t n a b l e M a s k X X X X This parameter sets the ability of a SCANport device to issue enable commands. The commands are defined by the first (3) bits of a 16 bit word. The [Port Enable Mask] may be set while the 1336 REGEN Converter is enabled.
  • Page 93 3–40 Regenerative Brake Operation Programming Fault Select 1 a u l t S e l e c t 1 X X 1 1 This parameter enables or disables faults as defined by the first (5) bits of a (16) bit word. The [Fault Select1] parameter may be set while the 1336 REGEN Converter is enabled.

  • Page 94: Overview

    Chapter Troubleshooting Overview Chapter 4 provides information to guide the user in troubleshooting the 1336 REGEN Line Regeneration Package. Included is a listing and description of the various faults that can occur and their code numbers as they would appear on the HIM. An additional section is included to document troubleshooting from the 1336 REGEN Converter Control Board.

  • Page 95: 1336 Regen Fault And Code Number

    4–2 Troubleshooting Troubleshooting 1336 REGEN Fault and Code Number Status STATUS ENABLE FAULT Fault & Code No. Indicates Action 1 Flash 1 Flash Flashing Bus voltage has exceeded 130% of 1. Reduce the braking current limit Bus Over Volt HW the rated DC bus voltage —...
  • Page 96 Troubleshooting 4–3 Troubleshooting Status STATUS ENABLE FAULT Fault & Code No. Indicates Action 2 Flashes 5 Flashes Flashing The 1336 REGEN Converter heat 1. Check fan operation. Over Temperature sink temperature has exceeded 2. Check for blocked or dirty 100˚C. cooling fins.
  • Page 97 4–4 Troubleshooting Troubleshooting Status STATUS ENABLE FAULT Fault & Code No. Indicates Action 5 Flashes 2 Flashes Flashing A phase mismatch has been Check the phase sequence wiring Phase Mismatch detected between incoming power between incoming power lines, in lines, at the 1336 REGEN and out of the Precharge Unit and Precharge Unit, or at the 1321 Line at the line reactor.
  • Page 98 Troubleshooting 4–5 Troubleshooting Status ENABLE STATUS FAULT Fault & Code No. Indicates Action Flashing The power structure is not 1. Check that the Converter Illegal Drv. Type supported. Control Board and Gate Driver Board are matched and correspond to the Converter frame size.
  • Page 99 4–6 Troubleshooting Troubleshooting Status ENABLE STATUS FAULT Fault & Code No. Indicates Action Host/DSP Handshake 3 Flashes 3 Flashes Don’t Host processor and DSP Reset and re-enable the Care handshake error. Converter. If the fault occurs again, replace the Converter Control Board. Flashing The SCANport device connected If the SCANport device was not...
  • Page 100 • 1336 REGEN Converter Heat Sink-Through-the-Back Cutout Dimensions Important: The dimensions and weights given in the following drawings are for estimating purposes only. Contact your Allen-Bradley Sales Office if certified drawings are required. Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 101: 1336 Regen B And C Frame Converter

    A–2 Dimensions and Weights 1336 REGEN B and C Important: Allow 152.4 mm (6.0 In.) on all sides for proper heat dissipation. Frame Converter Knockout Diameters Dual Knockout — 3 Places 28.6/34.9 (1.13/1.38) Single Knockout — 1 Place 22.2 (0.88) Shipping Weight B Frame —...

  • Page 102: 1336 Regen D Frame Converter

    Dimensions and Weights A–3 1336 REGEN D Frame Important: Allow 152.4 mm (6.0 In.) on all sides for proper heat dissipation. Converter t o p p e d . 0 0 H z Knockout Diameters Dual Knockout — 1 Place 34.9/50.0 (1.38/1.97) Dual Knockout —...

  • Page 103: 1336 Regen B And C Frame Precharge Unit

    AC OUTPUT 32-40 380-480 48.2 3 50/60 – – – – – DC OUTPUT ALLEN-BRADLEY ® REFER TO USER MANUAL FOR INSTALLATION ISNTRUCTIONS AB MADE IN U.S.A. 7.0 (0.28) 7.0 (0.28) 12.7 (0.50) 12.7 (0.50) DANGER RISK OF SHOCK REPLACE AFTER...

  • Page 104: 1336 Regen D Frame Precharge Unit

    50/60 ® DC OUTPUT – – – – – ® REFER TO USER MANUAL FOR ALLEN-BRADLEY INSTALLATION ISNTRUCTIONS AB MADE IN U.S.A. 7.0 (0.28) 7.0 (0.28) 12.7 (0.50) 12.7 (0.50) TORQUE TERMINALS TO 275 LB-IN USE 75˚C WIRE ONLY DANGER...

  • Page 105: 1321 48 And 78A 3% Line Reactor

    A–6 Dimensions and Weights 1321 48 and 78A Important: Allow 152.4 mm (6.0 In.) on all sides for proper heat dissipation. 3% Line Reactor Dia. ® ® ® 1321-3R55-B PART# E66214 55-36 RL-05502 0.50mH 55AMPS 3 PHASE REACTOR Manufactured By MTE Corp. 1th=82.5A 600V MAX 50/60 Hz Menomonee Falls, WI...

  • Page 106: 1321 180A 3% Line Reactor

    Dimensions and Weights A–7 1321 180A Important: Allow 152.4 mm (6.0 In.) on all sides for proper heat dissipation. 3% Line Reactor Dia. ® ® ® 1321-3R200-B PART# E66214 180-36 RL-20002 0.11mH 200AMPS 3 PHASE REACTOR Manufactured By MTE Corp. 1th=300A 600V MAX 50/60 Hz Menomonee Falls, WI...

  • Page 107: 1321 48 And 78A 10% Line Reactor

    A–8 Dimensions and Weights 1321 48 and 78A 10% Important: Allow 152.4 mm (6.0 In.) on all sides for proper heat dissipation. Line Reactor Dia. ® ® ® 1321-3LR180-B PART# E66214 180-36 RL-18004 0.430mH 180AMPS 3 PHASE REACTOR Manufactured By MTE Corp. lth-270A 9730 600V MAX 50/60 Hz...

  • Page 108: 1321 180A 10% Line Reactor

    Dimensions and Weights A–9 1321 180A 10% Line Important: Allow 152.4 mm (6.0 In.) on all sides for proper heat dissipation. Reactor Dia. ® ® ® 1321-3LR180-B PART# E66214 180-36 RL-18004 0.430mH 180AMPS 3 PHASE REACTOR Manufactured By MTE Corp. lth-270A 9730 600V MAX 50/60 Hz...

  • Page 109: 1321 Power Line Filter

    A–10 Dimensions and Weights 1321 Power Line Filter All ratings are Open (IP00). 279.4 (11.00) 279.4 8.0 (0.32) Dia. (11.00) – 4 Places – 254.0 (10.00) 304.8 330.2 (12.00) (13.00) SIDE All Dimensions in Millimeters and (Inches) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 110: 1336 Regen B Frame Through-The-Back Heat Sink Mounting

    Dimensions and Weights A–11 1336 REGEN B Frame Through-the-Back Heat Sink Mounting 267.2 (10.52) 257.1 (10.12) 6.35 (0.25) 244.4 2.54 (9.62) 435.4 (0.10) (17.14) 415.3 410.2 (16.35) (16.15) 308.6 Cutout as Viewed (12.15) from INSIDE Enclosure 283.2 (11.15) Shading indicates approximate size of drive inside enclosure.

  • Page 111: 1336 Regen C Frame Through-The-Back Heat Sink Mounting

    A–12 Dimensions and Weights 1336 REGEN C Frame Through-the-Back Heat Sink Mounting 303.8 (11.96) 282.5 (11.12) (0.19) 273.1 (10.75) (0.19) 635.0 Cutout (25.00) 644.7 (25.38) 508.0 (20.00) 660.4 381.0 (26.00) (15.00) 254.0 (10.00) 12 Required 4.3 (0.171) Dia. for 10-32 127.0 4.0 (0.159) for 10-32 x 12 (5.00)

  • Page 112: 1336 Regen D Frame Through-The-Back Heat Sink Mounting

    Dimensions and Weights A–13 1336 REGEN D Frame Through-the-Back Heat Sink Mounting 9.9 (0.39) Detail 375.2 (14.77) 362.2 (14.26) 356.1 (14.02) 4.6 (0.18) (0.24) See Detail 26.7 1118.6 (1.05) (44.04) 1054.4 1145.3 (41.51) (45.09) 962.7 (37.90) 867.4 (34.15) 806.7 773.9 (31.76) (30.47) 680.5...
  • Page 113 A–14 Dimensions and Weights End of Appendix Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 114: Electrical

    Appendix Specifications Appendix B provides specification and supplemental information for the 1336 REGEN Line Regeneration Package. Specifciations apply to both the Regenerative DC Bus Supply and the Regenerative Brake modes of operation unless noted. Electrical AC Main Supply and Auxiliary Voltage 380-480VAC, 3Ø, +10%/–15% Nominal 48-62Hz 90-115VAC, 1Ø, ±10% Nominal...

  • Page 115: Protection

    B–2 Specifications Protection Regenerative DC Bus Supply Mode Only 380VAC Input 480VAC Input Bus Overvoltage Trip 670VDC 850VDC Bus Undervoltage Trip 430VDC 520VDC Nominal Bus Voltage 610VDC 735VDC AC Input Overvoltage Trip Factory Set to +15% of Nominal Line Voltage Heatsink Over Temperature Trip 100˚C 1336R Converter Overcurrent Trip...

  • Page 116: Heat Dissipation

    Specifications B–3 Heat Dissipation Regenerative DC Bus Supply Operation Only — 380-480VAC Input 1336 REGEN Power Package Converter Precharge Line Line Package Amp Rating Converter Heatsink Unit Reactor Filter Total 141W 820W 186W 173W 1335W 193W 1110W 258W 236W 1826W 180A 522W 2664W...
  • Page 117 B–4 Specifications Logic Command Structure This information provides the control logic information that is sent to the converter through the logic controllers output image table when the Communication Module is set to control the converter. Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10...
  • Page 118 Specifications B–5 Serial Communications Module The following fugure shows how the I/O image table for the programmable controller relates to the 1336 REGEN Converter when a Serial Communications Module is used. SCANport PLC, SLC 1203–Gx2 1336 REGEN Converter or PC DF1/DH485 to SCANport N40:0–63 BTW Emulation...
  • Page 119 B–6 Specifications Remote I/O Communications Module The following fugure shows how the I/O image table for the programmable controller relates to the 1336 REGEN Converter when a Remote I/O Communications Module is used. SCANport 1203–Gx1 1336 REGEN Converter I/O Image Remote I/O Communications Module...
  • Page 120 Specifications B–7 DeviceNet Communications Module The following fugure shows how the I/O image table for the programmable controller relates to the 1336 REGEN Converter when a Flex I/O Module is used. SCANport PLC, SLC Scanner 1203–Gx5 1336 REGEN Converter or PC DeviceNet to SCANport Word 0 Logic Command...
  • Page 121 B–8 Specifications End of Appendix Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 122: 1336 Regen Line Regeneration Package Spare Parts Information

    Spare Parts Information pricing can be obtrained from the following sources: • Allen-Bradley home page on the World Wide Web at: http://www.ab.com then select . . . “Drives” followed by . . .
  • Page 123 C–2 Spare Parts Information End of Appendix Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 124 Index Numbers 380-480V AC Power Connection Specifications, 2-11, 3-16 120V AC Connection Specifications, 2-14, 380-480V AC Power Connections, 2-7, 3-19 3-12 120V AC Current Requirements, 2-12, 380-480V AC power line filter connections 3-17 - Regen DC Bus Supply Mode, 2-7 120V AC D Frame Converter Connections, 380-480V AC Precharge Unit 2-13, 3-18...
  • Page 125 I–4 Index determining the rated motor torque Contactor Out - Fault Code No. 10, (Regenerative Brake Operation), 3-4 determining the required % of braking Diff Drv Type - Fault Code No. 33, 4-4 torque (Regenerative Brake Operation), Diff SW Version - Fault Code No. 32, determining the required braking torque EE Checksum - Fault Code No.
  • Page 126 Index I–5 Sys. Mode Change - Fault Code No. 50, 4-6 nameplate location (1321 10% Line Unknown Error - Fault Code No. 41, Reactor), 1-9 nameplate location (1321 3% Line Fixed Bus Voltage Operation, 2-27 Reactor), 1-8 nameplate location (B and C Frame Converter), 1-5 Grounding, 2-6, 3-11 nameplate location (B, C and D Frame...
  • Page 127 I–6 Index Instantaneous Overcurrent Trip Filter Constant - Par. No. 11 - Regen Brake regenerative brake configuration Operation Only, 3-36 requirements, 3-4 Instantaneous Overcurrent Trip Level Regenerative Brake Layout, 3-2 - Par. No. 14, 2-31, 3-36 Regenerative Brake Mode - required Integral Gain - Par.
  • Page 128 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 129 Publication 1336 REGEN-5.0 — August, 1999 P/N 164968 (04) Supersedes June, 1998 Copyright 1999 Rockwell International Corporation. Printed in USA Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 130 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

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