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Huawei UPS5000-E-400 kVA User Manual

Huawei UPS5000-E-400 kVA User Manual

40 kva power modules
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UPS5000-E-(360 kVA-480 kVA)
User Manual (40 kVA Power
Modules)
Issue
07
Date
2020-01-10
HUAWEI TECHNOLOGIES CO., LTD.

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Summary of Contents for Huawei UPS5000-E-400 kVA

  • Page 1 UPS5000-E-(360 kVA-480 kVA) User Manual (40 kVA Power Modules) Issue Date 2020-01-10 HUAWEI TECHNOLOGIES CO., LTD.
  • Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...

  • Page 3: About This Document

    Indicates a potentially hazardous situation which, if not avoided, could result in equipment damage, data loss, performance deterioration, or unanticipated results. NOTICE is used to address practices not related to personal injury. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 4 Updated the maximum voltage and current which the monitoring interface card can support, optimized the dual bus scenario, and updated the routine maintenance. Issue 02 (2015-08-20) Deleted V100R001 from the version information. Issue 01 (2015-04-02) This is the first release. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 5: Table Of Contents

    2.4.2 ECM .................................25 2.4.3 Dry contact card ..............................27 2.4.4 (Optional) Backfeed Protection Card ........................29 2.4.5 (Optional) Dry Contact Extended Card .......................29 2.4.6 Monitoring Interface Card ..........................29 2.5 MDU..................................34 2.6 Typical configurations ............................36 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 6 3.4 Installation Verification ............................94 4 User Interface .......................... 97 4.1 LCD Interface ..............................97 4.1.1 LCD ..................................97 4.1.2 LCD Menu ................................98 4.1.2.1 Menu Hierarchy ..............................98 4.1.2.2 Initial Startup ..............................99 4.1.2.3 Main Menu ..............................99 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 7 5.1.8 Transferring from Maintenance Bypass Mode to Normal Mode ................ 173 5.1.9 Performing EPO .............................. 174 5.1.10 Clearing the EPO State ..........................175 5.2 Setting Hibernation Mode ........................... 175 5.2.1 LCD ................................176 5.2.2 WebUI ................................177 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 8 8.8 System Electrical Specifications ......................... 201 A Menu Hierarchy ........................202 A.1 Menus on the LCD ............................202 A.2 Menus on the WebUI ............................204 B Alarm List ..........................220 C Acronyms and Abbreviations .................... 229 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 9: Safety Information

    The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this document do not cover all the safety instructions. They are only supplements to the safety instructions. Huawei will not be liable for any consequence caused by the violation of general safety requirements or design, production, and usage safety standards.
  • Page 10  Keep irrelevant people away from the equipment. Only operators are allowed to access the equipment.  Use insulated tools or tools with insulated handles, as shown in the following figure. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 11  To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telecommunication network voltage (TNV) circuits. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 12: Personnel Requirements

    Do not power on the equipment before it is installed or confirmed by professionals. 1.2 Personnel Requirements  Personnel who plan to install or maintain Huawei equipment must receive thorough training, understand all necessary safety precautions, and be able to correctly perform all operations.
  • Page 13 When selecting, connecting, and routing cables, follow local safety regulations and rules. The static electricity generated by human bodies may damage the electrostatic-sensitive components on boards, for example, the large-scale integrated (LSI) circuits. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 14: Installation Environment Requirements

     Ensure that the equipment room provides good heat insulation, and the walls and floor are dampproof.  Install a rat guard at the door of the equipment room. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 15: Mechanical Safety

    Before hoisting objects, ensure that hoisting tools are firmly secured onto a load-bearing object or wall.  Ensure that the angle formed by two hoisting cables is no more than 90 degrees, as shown in the following figure. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 16 Do not climb higher than the fourth rung of the ladder from the top.  Ensure that your body's center of gravity does not shift outside the legs of the ladder. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 17 Metal shavings from drilling may short-circuit boards inside the equipment.  Obtain the consent from the customer, subcontractor, and Huawei before drilling.  Wear goggles and protective gloves when drilling holes. ...

  • Page 18: Device Running Safety

    A UPS can be used to serve resistive-capacitive loads, resistive loads, and micro-inductive loads. It is recommended that a UPS not be used for pure capacitive loads, pure inductive loads, and half-wave rectification loads. A UPS does not apply to regeneration loads. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 19: Battery Safety

     Use dedicated insulated tools.  Move batteries in the required direction. Do not place a battery upside down or tilt it. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 20 The site must be equipped with qualified fire extinguishing facilities, such as firefighting sands and powder fire extinguishers. To ensure battery safety and battery management accuracy, use batteries provided with the UPS by Huawei. Huawei is not responsible for any battery faults caused by batteries not provided by Huawei. Battery Installation Before installing batteries, observe the following safety precautions: ...
  • Page 21 Do not charge a battery when the ambient temperature is below the lower limit of the operating temperature (charging is forbidden at 0° C). Low-temperature charging may cause crystallization, which will result in a short circuit inside the battery. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 22: Others

    UPS output voltage level or frequency. Doing so may affect the power supply to equipment.  Exercise caution when setting battery parameters. Incorrect settings will affect the power supply and battery lifespan. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 23: Overview

    The UPS5000 adopts intelligent control. Its power module consists of a rectifier, inverter, and DC/DC converter. The UPS5000 converts inputs into pure high- quality sine wave outputs by using the high-frequency switching technology. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 24: Working Modes

    In normal mode, the rectifier converts AC power into DC power, then the inverter converts DC power into high-precision AC outputs. The conversions protect loads from interference such as input harmonics, glitches, and voltage transients. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 25: Bypass Mode

    The bypass power supply is not protected by the UPS which means it may be affected by mains outage, and incorrect AC voltage or frequency. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 26: Battery Mode

    If the mains input is abnormal or the rectifier becomes abnormal, the UPS transfers to battery mode. The power module obtains DC power from batteries, and the power is converted into AC output by the inverter. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 27: Maintenance Bypass Mode

    2.2.2.4 Maintenance Bypass Mode When the UPS works in maintenance bypass mode, the current flows through the maintenance bypass instead of the power module. You can maintain the circuit inside the cabinet. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 28: Eco Mode

    ECO voltage range, the UPS transfers from bypass mode to normal mode. In bypass mode or normal mode, the rectifier keeps working and charges batteries using a charger. The ECO mode delivers a high efficiency. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 29 2 Overview Figure 2-7 UPS conceptual diagram in ECO mode Manual startup is required to ensure that the inverter is in standby state and the power flow has reached the inverter. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 30: Product Description

    User Manual (40 kVA Power Modules) 2 Overview 2.3 Product Description 2.3.1 Appearance Figure 2-8 UPS (1) Power (2) Anchor baffle (3) Monitor display unit (4) Bypass cabinet plates (MDU) cabinet Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 31: Product Structure

    Figure 2-9 Product structure (UPS with standard line configurations) (1) Power modules (2) Control module (3) Optional card slot (behind the filler panel) (4) Power distribution unit (PDU) (5) Maintenance (6) Bypass module covers (four pieces) bypass switch Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 32: Control Module

    In a standard configuration, the control module consists of two ECMs, one dry contact card, and one monitoring interface card (from left to right). The four cards are hot swappable. One Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 33: Ecm

    (18) Optional card sensor port subrack cover Ports are protected by a security mechanism. 2.4.2 ECM Appearance The control module consists of two energy control modules (ECMs) in active/standby mode. Figure 2-12 ECM Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 34 Controls the running of a single UPS5000 and a parallel system, and reports the UPS5000 status information to other monitoring modules.  The system provides three types of CAN communication: monitoring CAN communication, intra-rack parallel CAN communication, and inter-rack parallel CAN communication. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 35: Dry Contact Card

     Disconnected: no Port for signal ground battery grounding fault Port for detecting diesel  Connected: D.G. Disconnected generator (D.G.) mode mode  Disconnected: Port for signal ground non-D.G. mode Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 36 SWITCH Port for signal ground circuit breaker STATUS_0V Port for monitoring the input  Connected: SPD Connected AC surge protective device enabled (SPD)  Disconnected: SPD disabled Port for signal ground Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 37: Optional) Backfeed Protection Card

    MDU. The ports include the ambient temperature and humidity sensor port, battery monitoring unit (BMU) port, FE port, battery temperature monitoring port, and network management port. MDU functions include monitoring of the UPS, allowing users to Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 38 D.G. control, which cannot be changed. DB26 Provides FE, RS485, I2C, and CAN signals. Battery B_TEMP Connects to an indoor battery temperature sensor. temperature sensor port Southbound COM1 Connects to an ambient temperature and humidity Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 39 RS485 cables and FE cables must be shielded cables. Figure 2-16 Figure 2-17 are recommended wiring methods for DO ports. Figure 2-16 Wiring method 1 Figure 2-17 Wiring method 2 Figure 2-18 Table 2-5 describe the COM1 pin definitions. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 40 User Manual (40 kVA Power Modules) 2 Overview Figure 2-18 COM1 pins Table 2-5 COM1 pin definition Description RS485- RS485+ 12V_PORT Figure 2-19 Table 2-6 describe the COM2 pin definitions. Figure 2-19 COM2 pins Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 41 Table 2-6 COM2 pin definition Description RS485+ RS485- RS485+ RS485- CANH0 CANL0 Figure 2-20 Table 2-7 describe the RS485 pin definitions. Figure 2-20 RS485 pins Table 2-7 RS485 pin definition Description RS485_T+ RS485_T– RS485_R+ RS485_R– Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 42: Mdu

    Yellow A minor alarm has been generated, and the buzzer buzzes at 2 Hz. Green The UPS is running properly or a warning has been generated. The MDU is powered off. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 43 View or obtain UPS running information during preventive maintenance. NOTE Only Huawei service engineers or authorized service engineers are allowed to use the WiFi module. To ensure security, remove the WiFi module immediately after use. ...

  • Page 44: Typical Configurations

    Energy control modules (ECMs) on each UPS are connected over parallel cables. The parallel connections synchronize the UPS outputs to supply power to loads. If one UPS fails, the other UPSs continue supplying power to loads. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 45: Dual-Bus System

    An optional static transfer switch (STS) can be installed to start the bus synchronization controller (BSC). The UPS systems work in normal mode or bypass mode. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 46: Optional Components

    2 Overview Figure 2-24 Conceptual diagram of a dual-bus system 2.7 Optional Components The UPS provides a variety of optional components to address various customer requirements. Table 2-11 List of optional components of Huawei UPS5000-E Component Model Function Battery ...
  • Page 47 Transmits bus synchronization signals in a dual-bus system. The ECM extended subrack does not support onsite installation. If you require this optional component, inform Huawei when you purchase the UPS5000-E. Huawei will install the ECM extended subrack before delivery. Issue 07 (2020-01-10)

  • Page 48: Installation

    The weight of batteries and battery racks depends on the site requirements. Table 3-1 UPS weight Model Capacity Weight UPS5000-E 360 kVA 910 kg 400 kVA 942 kg 440 kVA 974 kg 480 kVA 1006 kg Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 49 Keep a clearance of at least 500 mm at the rear of the cabinet. If you need to perform operations at the rear of the cabinet, keep a clearance of at least 800 mm. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 50: Tools And Instruments

    Table 3-2 for installation. Table 3-2 Tools and meters Tools and Meters Electric pallet truck Manual pallet truck Ladder Rubber mallet Hammer drill and Hand-held electric Alloy hole saw Heat gun Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 51 Protective gloves Insulated gloves Insulation protective discharge (ESD) shoes gloves Torque screwdriver Cable cutter Brush Flat-head screwdriver (2–5 mm) Phillips screwdriver Insulated torque Heat shrink tubing Insulated adjustable wrench wrench (M3/M4/M5/M6/M Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 52: Power Cables

    Bypass input current input Recommended 2 x (4 x 185) 2 x (4 x 240) 3 x (4 x 185) 3 x (4 x 240) cross-sectional area (mm Output Output current (A) Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 53 0.95; if the rated voltage is 415 V, multiply the currents by 0.92. If primary loads are non-linear loads, increase the cross-sectional areas of neutral wires 1.5–1.7 times. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 54 Output branch circuit breaker 630 A/3P 440 kVA Mains input circuit breaker 800 A/3P Bypass input circuit breaker 800 A/3P Output branch circuit breaker 800 A/3P 480 kVA Mains input circuit breaker 1000 A/3P Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 55: Unpacking And Checking

    Step 2 Use an electric pallet truck to transport the UPS to the installation position. Special design is adopted for the pallet as the center of gravity of the UPS is in the power cabinet side. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 56 Figure 3-3 Pallet (1) Insertion positions of the pallet truck Step 3 Cut off and remove the binding straps. Figure 3-4 Removing binding tapes Step 4 Remove the packing materials and foam. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 57 Check that the fittings comply with the packing list. If some fittings are missing or do not comply with the packing list, record the information and contact your local Huawei office immediately. Step 7 Remove the screws that secure the cabinet and pallet.

  • Page 58: Optional) Splitting The Power Cabinet And Bypass Cabinet

    Table 3-6 lists the specifications and number of screws to be removed. Table 3-6 Specifications for removed screws Position Specifications Quantity (PCS) Front covers on the M6 panel screw bypass cabinet Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 59 Figure 3-7 Removing front covers from the bypass cabinet Step 2 Remove the side cover and rear cover from the bypass cabinet and the rear cover from the power cabinet, as shown in Figure 3-8. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 60 Disconnect cables by referring to Figure 3-9 Table 3-7, and cut off the cable tie from the removed cables. Figure 3-9 Port silk screens on the power cabinet parallel board Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 61 Step 4 Remove the connecting copper bars. The connecting copper bars include soft copper bars and battery copper bars. Figure 3-10 shows the layout of soft copper bars. Figure 3-11 shows the layout of battery copper bars. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 62 UPS5000-E-(360 kVA-480 kVA) User Manual (40 kVA Power Modules) 3 Installation Figure 3-10 Layout of soft copper bars Figure 3-11 Battery copper bar component Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 63 Each copper bar has a number on it. Store the removed copper bars. When you combine the power cabinet and bypass cabinet, strictly follow the numbers printed on the copper bars. Remove soft copper bars 60, 58, and 56, as shown in Figure 3-12. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 64 UPS5000-E-(360 kVA-480 kVA) User Manual (40 kVA Power Modules) 3 Installation Figure 3-12 Removing soft copper bars 60, 58, and 56 Remove the battery copper bar component, as shown in Figure 3-13. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 65 Step 5 Remove the connecting plate between the power cabinet and the bypass cabinet. Remove the two top connecting plates, as shown in Figure 3-14. Use a step ladder when removing the top connecting plates as the cabinet is high. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 66 Remove the four connecting plates in the middle of the cabinet, as shown in Figure 3-15. Figure 3-15 Removing the middle connecting plates Remove the two connecting plates from the bottom, as shown in Figure 3-16. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 67: Optional) Combining The Power Cabinet And Bypass Cabinet

    Step 3 Reconnect the removed cables to the power cabinet system signal interface board, and bind the cables. Step 4 Check that the combination of the power cabinet and bypass cabinet is complete and secure. Step 5 Reinstall the side cover and rear cover. ----End Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 68: Single Ups Installation

    The marking-off template is delivered with the UPS and is placed at the top of the UPS. Step 1 Determine the position for installing the UPS and mark mounting holes, as shown in Figure 3- Figure 3-18 shows the hole dimensions. Figure 3-17 Marking-off template Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 69 (4) Expansion tube Knock the expansion bolts into the holes until the expansion tubes completely fit into the holes. The expansion tubes must be completely buried under the ground to facilitate subsequent installation. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 70 Step 4 Use eight M12x60 expansion bolts to secure the cabinet to the expansion bolt holes on the ground and tighten the expansion bolts, as shown in Figure 3-21. Figure 3-21 Tightening expansion bolts Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 71 Step 6 (Recommended) Install a lock for the maintenance bypass switch to prevent misoperations, as shown in Figure 3-23. The required lock core diameter is 5–10 mm. Figure 3-23 Lock for the maintenance bypass switch ----End Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 72  Cabinet mounting holes must align channel steels. Tighten screws to secure the base to channel steels. Step 2 Drill holes in the mounting hole marks by using a hammer drill. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 73: Installing Antiseismic Kits

    Step 1 Determine the positions for installing the antiseismic kits. Mark mounting holes based on the drawings. Figure 3-25 shows the hole dimensions. Figure 3-25 Mounting holes (Unit of measurement: mm) Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 74 Step 5 Adjust the cabinet to ensure that the expansion bolts holes align with the beneath twelve half holes. Step 6 Use twelve M12 x 60 expansion bolts to firmly lock the four front and rear antiseismic kits to the ground, as shown in Figure 3-28. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 75: Installing An Ip21 Component

    Select the mounting holes for leveling feet based on the cabinet width onsite. Figure 3-29 Installing leveling feet Step 2 Secure the IP21 component to the top of each cabinet using four M12 screws. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 76: Optional) Installing An Ambient Temperature And Humidity Sensor

    3.2.4 (Optional) Installing an Ambient Temperature and Humidity Sensor See the UPS Ambient Temperature and Humidity Sensor User Manual. Figure 3-31 Connecting a UPS to an ambient temperature and humidity sensor 3.2.5 Installing Batteries Context Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 77 3. If backup time ≥ 3 h, EOD is 1.80 V/cell. Step 2 (Optional) Install a battery monitoring unit. For details, see the UPS Battery Monitoring Unit User Manual. Figure 3-32 Connecting the UPS and BMU Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 78: Optional) Installing Fuses

     Fuses are installed only for the UPS in full configuration.  If you require fuses, inform Huawei when you purchase the UPS. Huawei installs fuses before delivery. Context The fuse provides overcurrent protection. The fuse is blown if the UPS current exceeds the upper threshold.
  • Page 79 Procedure Step 1 Remove the rear cover from the bypass cabinet. Figure 3-34 Removing the rear cover from the bypass cabinet Step 2 Remove the damaged fuse. Replace the fuse. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 80 To prevent security risks, tighten wiring terminals to a torque of 27 N.m when replacing the fuse. Figure 3-35 Replacing a fuse Step 3 Reinstall the rear cover for the bypass cabinet. ----End Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 81: Routing Cables

    The hole size and quantity are for reference only. Figure 3-36 Removing the top cover and drilling holes (1) Signal cable tray cover (2) Power cable tray cover (3) Spare power cable tray Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 82 Figure 3-37 Routing power cables from the top of the cabinet (1) Battery (2) Bypass input power (3) Output power (4) Mains input power cables cables cables cables Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 83: Bottom Cable Routing

    After you drill holes, paste grommet strip to the hole edge to protect cables. Reinstall the covers on the cabinet.  After routing cables, use firestop putty to fill in the gap between the cables and the cabinet. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 84 Figure 3-39 Removing the bottom cover and drilling holes (1) Signal cable tray cover (2) Power cable tray cover Figure 3-40 shows the power cables routed from the bottom of the cabinet. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 85 (4) Bypass input power cables cables cables cables Step 3 Route control cables. Bind cables to the cabinet. Figure 3-41 shows the control cables routed from the bottom of the cabinet. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 86 User Manual (40 kVA Power Modules) 3 Installation Figure 3-41 Routing control cable from the bottom of the cabinet The number and colors of control cables in Figure 3-41 are for reference only. ----End Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 87: Connecting Ground Cables

    3-3. Select and install cables based on site requirements.  In the case of top cable routing, the ground cable is routed from the top. Figure 3-43 shows how to route a ground cable from the bottom. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 88: Connecting Ac Input Power Cables

    3-3. Select and install cables based on site requirements. Connecting the AC input power cable to mains input power distribution terminals 1L1, 1L2, 1L3, and N respectively, as shown in Figure 3-44. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 89: Dual Mains

    UPS5000-E-(360 kVA-480 kVA) User Manual (40 kVA Power Modules) 3 Installation Figure 3-44 AC input power cable connection 3.2.9.2 Dual Mains Procedure Step 1 Remove the rear cover of the bypass cabinet. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 90 User Manual (40 kVA Power Modules) 3 Installation Figure 3-45 Removing the rear cover If fuses are installed, before you remove connecting copper bars, remove the rear cover and insulation board from the bypass cabinet. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 91 Figure 3-46 Removing the rear cover and insulation board from the bypass cabinet Step 2 Remove the connecting copper bars between mains and bypass input terminals. Properly keep the removed copper bars and bolts. Figure 3-47 Removing the connecting copper bars Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 92 N wiring terminals. When the mains input and bypass input use different power sources, you need to connect four N wires. Figure 3-48 Connecting AC input power cables ----End Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 93: Connecting Ac Output Power Cables

    Connecting the AC output power cables to output power distribution wiring terminals N, U, V, and W, as shown in Figure 3-49. Figure 3-49 Connecting AC Output Power Cables 3.2.11 Connecting Battery Cables Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 94 Take a battery string consisting of 32 batteries as an example. Figure 3-51 shows a neutral wire routed from the middle of positive and negative battery strings, each consisting of 16 batteries. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 95: Remote Epo

    Figure 3-51 Neutral wire 3.2.12 Remote EPO  Huawei does not provide the EPO switch or cable. If the cable is required, the recommended cable is 22 AWG.  Equip the EPO switch with a protective cover to prevent misoperations, and cover the cable with protective tubing.

  • Page 96: Connecting Communications Cables

    Step 4 Choose a parallel mode and connect cables to the parallel system based on site requirements. Take the typical installation scenario 1+1 parallel system as an example. Figure 3-54 shows the conceptual diagram and Figure 3-55 shows the cable connection. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 97 To clearly and simply show cable connections, this document uses "the number of oblique lines" to indicate the number of power cables of the same type.  Connect power cables according to port silk screen. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 98 The specifications of power cables on each UPS should be the same to achieve current equalization in bypass mode. The power cables include bypass input power cables and UPS output power cables. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 99 UPS5000-E-(360 kVA-480 kVA) User Manual (40 kVA Power Modules) 3 Installation Figure 3-56 Conceptual diagram of a dual-bus system Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 100: Connecting Signal Cables

    (4) Output power cables cables cables cables ----End 3.3.2 Connecting Signal Cables Connecting Signal Cables to a Parallel System Connect the parallel ports on the UPSs over parallel cables to create a loop. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 101 In a dual-bus parallel system, BSC cables are added for the master and slave systems. Figure 3-60 shows cable connections in a dual-bus system consisting of two master systems in parallel. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 102: Installation Verification

    3.4 Installation Verification Table 3-8 lists check items. If the check results of listed items 10 and 12 in Table 3-8 do not meet the acceptance criteria, the UPS may be damaged. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 103 UPS. Battery strings Use a multimeter to check that the sum of the absolute voltage of the negative battery string and the voltage of the positive battery string is Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 104 2. After verifying the installation, reinstall all the covers. 3. Do not remove the dustproof cover before power-on to prevent dust inside the UPS. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 105: User Interface

    Touch the LCD screen firmly because it is an industrial resistive touchscreen. It is recommended that you use your fingernails for accurate selection and quick response, as shown in Figure 4-2. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 106: Lcd Menu

    2 Hz. Green The UPS is running properly. The MDU is powered off. 4.1.2 LCD Menu 4.1.2.1 Menu Hierarchy Figure 4-3 shows the LCD menu hierarchy. Figure 4-3 Menu Hierarchy Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 107: Initial Startup

    The LCD screen is divided into three parts: status bar, alarm bar and information area. Figure 4-5 shows the default main screen. Table 4-2 describes functions of all domains on the screen. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 108 Table 4-3 Functions of common buttons Button Function Returns to the main screen. Goes to the lower part of a page. Goes to the upper part of a page. Returns to the upper-level menu. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 109: System Info Screen

    On the System Info screen, tap the UPS picture. On the Module Data screen, select a module to view its running data. points to a selected module. Figure 4-7 Module Data screen Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 110: Runn Info Screen

    Runn Info screen. On this screen, you can query AC Output, UPS Load, Mains Input, and Bypass Input. Figure 4-8 Runn Info screen 1 Figure 4-9 Runn Info screen 2 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 111 Figure 4-11 UPS Load screen  Active power (kW) Output active power of each phase on the UPS.  Apparent power (kVA) Total output power of each phase, consisting of active power and reactive power. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 112 Phase voltage (V)/Line voltage (V)/Phase current (A)/Frequency (Hz) Mains input phase voltage/mains input line voltage/mains input phase current/mains input frequency  Power factor Proportion of the mains input active power to apparent power. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 113  Battery Status The value can be Not connected, Equalized Charging, Flt. charging, Hibernating, discharging, or Not chg. or dis.  Voltage (V) Voltage of the battery string.  Current (A) Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 114 The value takes an integer. For example:  If the value is less than 1, the value takes 0.  If the value is greater than 1 and less than 2, the value takes 1. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 115: Alarms Screen

    Humidity measured by the ambient temperature and humidity sensor (Install the sensor. If this sensor is not installed, NA is displayed.) 4.1.3.3 Alarms Screen on the System Info screen to enter the Alarms screen. Figure 4-17 Alarms screen Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 116 If this selection is enabled, when a critical alarm, a minor alarm, or a certain warning is generated the buzzer is activated.  Buzzer Off If this selection is enabled, the buzzer is muted. If the buzzer is enabled, Buzzer Off is displayed on the operation screen. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 117: Settings Screen

    Figure 4-20 Buzzer Off screen Clear Faults Figure 4-21 Clear Faults screen 4.1.3.4 Settings Screen On the System Info screen, click . If you have not logged in, a login screen is displayed. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 118 4 User Interface Figure 4-22 Login screen On the login screen, enter a preset user name and password, and click to login. The Settings screen is displayed. Figure 4-23 Settings screen 1 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 119 Figure 4-24 Settings screen 2 Basic Set the date and time correctly. Incorrect time display in running and alarm information would lead to analysis errors during maintenance or repair. Figure 4-25 Basic screen 1 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 120 Twelve languages, including English, Chinese, and Italian, are supported. The default language is English.  Password The preset password is 000001. You can change the password. Communication Figure 4-27 Communication screen 1 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 121 You can set IP address allocation to Manual or Automatic. When you restart the device, IP address allocation changes back to Manual. IP address is the IP address that you have previously set.  IP address Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 122 The short-distance battery temperature sensor monitors the ambient temperature near batteries. It ensures that batteries work reliably and securely. The default status is Disable. If a short-distance battery temperature sensor is configured, set NTC to Enable. Basic Param. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 123 2 V or 12 V. The number of cells must be a multiple of 12 (for example, 180 and 192).  Cell float voltage, Cell equalized volt, Float volt. temp. comp. coef., and EOD voltage threshold are set for cells. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 124 Set System capacity and Power module capacity according to specifications. Incorrect settings may cause an overload alarm, which affects normal UPS running. Figure 4-31 Advanced Param. screen 1 Figure 4-32 Advanced Param. screen 2 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 125 The value can be Normal mode (default), Converter mode, Self-load mode, or ECO.  BSC mode − The value can be Non-BSC mode (default) or BSC mode. The latter is set when the system is a dual-bus system. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 126 The default value is Enable. When Capacitor failure detection is set to Enable, the power module performs inverter capacitor fault detection based on the settings of Capacitor failure detection upper limit and Capacitor failure detection lower limit. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 127 Enable or disable D.G. mode. Set this parameter when a D.G connects to the input PDC. Select Enable when a D.G. is detected over dry contacts.  D.G. power limiting (kVA) and D.G. charger power ratio (%) Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 128 If output is overloaded or the inverter is faulty, an interruption (less than 20 ms) occurs when the UPS transfers from normal mode to bypass mode. If the value is large, the inverter frequency is unstable. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 129 Minimum bypass voltage Lower threshold for the bypass voltage. When the difference between the bypass voltage and the rated voltage exceeds this value, the system determines that the bypass voltage is Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 130 (Charge/Discharge voltage – Average voltage)/Average voltage x 100%. The charge/discharge voltage and average voltage are obtained from the BMU. If the BMU is not configured, you do not need to set these two parameters. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 131 UPS5000-E-(360 kVA-480 kVA) User Manual (40 kVA Power Modules) 4 User Interface Figure 4-38 Battery Param. screen 1 Figure 4-39 Battery Param. screen 2 Figure 4-40 Battery Param. screen 3 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 132  Cell float voltage (V/cell) Set the float voltage. The value can be 2.23–2.27 V/cell, 2.25 V/cell by default. The value is configurable in any mode.  Cell equalized volt. (V/cell) Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 133  Dis. cur. 0.1C EOD (V/cell), Dis. cur. 0.3C EOD (V/cell), Dis. cur. 0.5C EOD (V/cell), and Dis. cur. 1.0C EOD (V/cell) Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 134 Monitoring interface card (MUS05A): provides four routes of configurable output dry contact signals.  Dry contact extended card (MUE07A): provides two routes of input signals and one route of output signals. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 135 UPS5000-E-(360 kVA-480 kVA) User Manual (40 kVA Power Modules) 4 User Interface Figure 4-43 Dry Contacts screen 1 Figure 4-44 Dry Contacts screen 2 Figure 4-45 Dry Contacts screen 3 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 136 UPS5000-E-(360 kVA-480 kVA) User Manual (40 kVA Power Modules) 4 User Interface Figure 4-46 Dry Contacts screen 4 Figure 4-47 Dry Contacts screen 5 Figure 4-48 Dry Contacts screen 6 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 137 If the SPD/SYSOUT switch is set to Enable, this parameter is displayed on the screen. A user can set this parameter to determine whether the port is used to detect the status of the PDU input surge protector or system output switch.  MUE06A connection Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 138 MUE07A DI_1 Corresponds to signal of the input dry contact DI_1 on the MUE07A.  MUE07A DI_2 Corresponds to signal of the input dry contact DI_2 on the MUE07A.  MUE07A DI_3 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 139 Intelligent power supply mode is applicable when a D.G. is configured, which enables D.G. power supply when an outage occurs. For details about the installation and configurations, contact Huawei technical support.  Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 140: Maintenance

    On, and Inv. Off on the Maintenance screen. You can also perform Paral. Inv. ON and Parallel Inv. OFF for parallel systems, as shown in Figure 4-53. Figure 4-52 Maintenance Screen (single UPS) Figure 4-53 Maintenance Screen (parallel system) Battery Maint. screen Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 141 Software, Load Config., Export Config., Export Logs, Export Fault Data, Export E- labels, and Export Alarms. This screen allows you to load software online, upgrade software, and download system data, as shown in Figure 4-55 Figure 4-56. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 142 You can start and shut down the inverter on the LCD. Before the inverter starts, the system asks for confirmation to prevent misoperations. Figure 4-57 Figure 4-58 respectively show the Inv. ON and Inv. OFF screens. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 143 ECM starts running properly. This menu allows you to perform active/standby switchover on the UPS. When you need to maintain an ECM and it is working, perform active/standby switchover on the ECM, as Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 144: About Screen

    On the System Info screen, tap About. On the About screen, you can view the UPS model, manufacturer, monitoring version, and power version, as shown in Figure 4-61. To view version details, tap Version Info. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 145: System Status Screen

    The Common Functions screen allows you to query the information about the mains input, AC output, and loads, start or shut down an inverter, control the buzzer, and query historical alarms. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 146: Webui

    Use SSL 3.0 and Use TLS 1.0 are selected.  In monitoring and power version V100R001C10SPC008 (software package version: V100R001C10SPC700) or later, Use TLS 1.1 in addition to the default selected Internet Explorer items must be selected. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 147 V100R001C battery parameters) setting, system control 10SPC008, (startup, shutdown, troubleshooting, runtime the WebUI clearing, and battery management), system preset configuration (network parameters, user password is management, time and date, and site Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 148: Monitoring Page

    Change the password after your first login, preventing unauthorized access. You can change the password in User Mgmt. on the Config. page. 4.2.2 Monitoring Page After you log in to the WebUI, the Monitoring page is displayed by default, as shown in Figure 4-66. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 149: Active Alarms Page

    The Active Alarms page is displayed by default. Information Displays system monitoring information. area 4.2.2.1 Active Alarms Page You can view active alarms on the Active Alarms page, as shown in Figure 4-67. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 150: Real-Time Data Page

    Figure 4-68 Real-time Data page 4.2.2.3 Param. Settings Page On the Param. Settings page, you can set basic parameters, advanced parameters, input parameters, output parameters, bypass parameters, battery parameters, and dry contacts. See Figure 4-69. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 151: Comm. Config. Page

    4.2.2.5 Control Page On Control page, you can control the system. For parallel systems, you can also perform Parallel Inv. ON and Parallel Inv. OFF. Figure 4-71 Control page (single UPS) Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 152: Query Page

    On the Logs page, you can set Logs to Historical logs, Cap. test logs, or Common test logs, and query or export logs, as shown in Figure 4-74. You can export historical logs but cannot query them. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 153: Config. Page

    On the homepage, click Config.. On the Config. page, you can set the user and site information. Figure 4-75 User Mgmt. Page On User Mgmt. page, you can add, modify, or delete users and change user passwords. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 154 Configuration Management is used to upload and export configuration parameters in the monitoring system.  Multi-brand Management is used to import the brand information of a partner to the corresponding WebUI. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 155: Maint. Page

    On the homepage, click the Maint. tab. The Maint. page provides the Calib., Commissioning Var., Upgrade, and Download tabs. The maintenance operations cover the bypass module, power module, and ECM Figure 4-77 Calib. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 156 UPS5000-E-(360 kVA-480 kVA) User Manual (40 kVA Power Modules) 4 User Interface Figure 4-78 Commissioning Var. Figure 4-79 Upgrade Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 157 UPS5000-E-(360 kVA-480 kVA) User Manual (40 kVA Power Modules) 4 User Interface Figure 4-80 Download Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 158: Operations

    Before you power on the UPS, check that all external and internal switches are OFF (except that the ready switches for the power module and bypass module are in locked state. Figure 5-1 Bypass module ready switch Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 159 Turn on the internal output switch. Turn on the internal mains input switch. Close the external input surge protection circuit breaker (if any). The UPS starts initialization. The LCD displays the Huawei logo and an initialization progress bar.  To power on a UPS in standard configuration (configured only with an internal maintenance bypass switch), perform the following operations: Turn on the external bypass and mains input switches.
  • Page 160 Set the date and time correctly. Incorrect time display in running and alarm information would lead to analysis errors during maintenance or repair. Figure 5-4 Setting the date and time Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 161 Set Single/Parallel after confirmation. Otherwise, the UPS may not run properly.  Voltage level refers to the line voltage level. Set it based on the site requirements.  Set Output frequency correctly; otherwise, loads may not work properly. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 162 UPS.  A high or low charging power tends to shorten the battery lifespan, or even damages batteries. To seek help about how to determine the battery capacity, contact Huawei technical support.  Number of cells refers to the number of 2 V cells in a single battery string connected to the UPS, and the number of cells must be a multiple of 12 (for example, 180 and 192).
  • Page 163 If you have not logged in, enter a user name and password, and tap the login screen displayed. Figure 5-8 Login In the displayed dialog box, tap Yes to start the inverter. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 164 V100R001C10SPC700) or later, the software package version also requires the selection of Use TLS 1.1 in addition to the default Internet Explorer settings. In this case, ensure that Use TLS 1.0 and Use TLS 1.1 are selected. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 165 Login. The UPS supports Internet Explorer 8, and Firefox 31.0. Figure 5-11 Login  Table 4-4 lists the default user names and preset passwords and describes the permission of the default users. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 166 The three-phase output voltage should be 220 V, 230 V, or 240 V, and the frequency should be 50 Hz or 60 Hz.  Check on the LCD Figure 5-13 Common Functions Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 167 WebUI and expand Power unit. Enter the measured voltages in Ph. A output volt., Ph. B output volt., and Ph. C output volt. under Actual Value, and click Submit to commission the voltages. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 168 150 Ah + 150 Ah series connected in parallel = 300 Ah 300 Ah/2 V 192 batteries in Two battery strings 192 x 1 = 192 300 Ah + 300 Ah Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 169: Shutting Down And Powering Off The Ups

    Before you shut down the UPS, ensure that the loads are disconnected to meet any power failure conditions. Procedure Step 1 Shut down the inverter. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 170 Explorer 8, and Firefox 31.0. On the UPS WebUI, choose Monitoring > Control and click Inv. OFF. In the dialog box that is displayed, click Ok. The inverter is successfully shut down. See Figure 5-19. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 171 See Figure 5-20 Figure 5-21. Figure 5-20 Normal bypass After you shut down the inverter, the Bypass mode alarm is displayed on the LCD. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 172: Starting The Ups In Battery Mode

    Step 1 Use a multimeter to check that the sum of the absolute voltage of the negative battery string and the voltage of the positive battery string is greater than a certain value (2.0 x Number of cells) to ensure that the batteries are connected properly. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 173: Transferring To Bypass Mode

    (2.0 x Number of cells), the batteries are connected properly. Step 4 Press the battery cold-startup button on the bypass module, Huawei logo and initialization progress are displayed on the MDU.

  • Page 174: Setting Eco Mode

    Step 2 Select a value (± 5%, ± 6%, ± 7%, ± 8%, ± 9%, or ± 10%) from the ECO voltage range drop- down list box. Figure 5-23 Setting ECO voltage range Step 3 Set Working mode to ECO. Information indicating that the UPS works in ECO mode is displayed on the LCD. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 175 After the inverter starts, the UPS still works in bypass mode and the inverter is standby. If the bypass is abnormal, the inverter supplies power immediately. If the inverter is not started, the UPS may be disconnected. Figure 5-25 System Status screen ----End Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 176: Testing Batteries

    The forced equalized charging test duration reaches the forced equalized charging protection time (12–24 h, 18 h by default).  The UPS generates a battery overtemperature, overvoltage, or overcurrent alarm.  An alarm is generated. ----End 5.1.6.2 Shallow Discharge Test Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 177 The battery discharge capacity reaches the specified value (10%–50%, 20% by default).  The discharge voltage reaches the warning threshold (calculated in real time).  The load ratio fluctuation exceeds 10%.  An alarm is generated. ----End Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 178: Capacity Test

    Save the capacity test data record with the largest discharge capacity in a month as the capacity test data for the month. A maximum of recent 36 capacity test records can be saved. ----End Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 179: Test Data Download

    Step 3 Choose USB Operations > Export Logs, and select a log download path. Figure 5-29 Downloading logs Step 4 Tap Next. In the displayed dialog box, tap Yes to download data. Figure 5-30 Confirming the path ----End Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 180: Transferring To Maintenance Bypass Mode

    (The maintenance bypass circuit breaker is OFF by default. To close the maintenance bypass circuit breaker, manually turn it to the ON position.) The Maint. breaker closed alarm is displayed in the alarm list on the MDU, as shown in Figure 5-33. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 181: Transferring From Maintenance Bypass Mode To Normal Mode

    5.1.8 Transferring from Maintenance Bypass Mode to Normal Mode Prerequisites Before you switch the system from maintenance bypass mode to normal mode, ensure that the input and output of the system bypass are normal. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 182: Performing Epo

    Press the external EPO switch that connects to the dry contact card or remove the 4-pin terminal on the EPO port of the dry contact card of the bypass unit. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 183: Clearing The Epo State

    This improves the system efficiency, reduces power consumption, and increases the power module service life. Use the LCD or WebUI to set hibernation mode. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 184: Lcd

    Figure 5-36 Hibernation parameters on the LCD Step 3 On the LCD, set Paral. sys. hibernate to Enable. A confirmation message and security warning are displayed, as shown in Figure 5-37 Figure 5-38. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 185: Webui

    Step 5 Set Module cycle hiber. period (d) to an integer ranging from 1 to 100. The default value is ----End 5.2.2 WebUI Procedure Step 1 On the login page, enter a user name and password, and click Login. Step 2 Choose Monitoring > Param. Settings > Advanced Param.. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 186: Setting Intelligent Power Mode

    . The Settings screen is displayed. If you have not logged in, enter a user name and password, and tap on the login screen displayed. Step 2 On the Settings screen, tap Intelli. Power. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 187 The value ranges from 1.80 to 2.00. The default value is 1.80. This parameter is available only after you set Intelligent Power to Enabled. When the D.G. is connected, ensure that the preceding three parameters have been set so that the UPS can run properly. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 188 Step 4 After you set Intelligent Power to Enabled, the system changes some parameter values associated with intelligent power supply. Figure 5-42 Associated intelligent power supply parameters on the LCD 1 Figure 5-43 Associated intelligent power supply parameters on the LCD 2 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 189 Figure 5-44 Associated intelligent power supply parameters on the LCD 3 Figure 5-45 Associated intelligent power supply parameters on the LCD 4 Figure 5-46 Associated intelligent power supply parameters on the LCD 5 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 190  In battery mode (non-battery test), if the battery voltage reaches the value specified by D.G. startup batt. volt. or Low battery voltage, the signal for starting the D.G. is triggered. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 191: Webui

    Intelligent power to Enable.  D.G. startup batt. volt. (V/cell) The value ranges from 1.80 to 2.00. The default value is 1.80. This parameter is available only after you set Intelligent power to Enable. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 192 Figure 5-54 show the changed parameters on the WebUI. Figure 5-49 Parameters associated with intelligent power on the WebUI 1 Figure 5-50 Parameters associated with intelligent power on the WebUI 2 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 193 Figure 5-51 Parameters associated with intelligent power on the WebUI 3 Figure 5-52 Parameters associated with intelligent power on the WebUI 4 Figure 5-53 Parameters associated with intelligent power on the WebUI 5 Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 194 In normal mode or bypass mode, if the mains is normal (the mains supplies power for 1 minute and the D.G. runs for 15 minutes), the UPS triggers D.G. shutdown signals. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 195: Reused Scenario

    D.G. The initial status of the DO_4 dry contact is normally open (NO). When it is closed, the D.G. starts. Figure 5-56 shows the signal cable connection between the UPS and the D.G. in reused scenarios. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 196: Ats Scenario

    Figure 5-56 shows the signal cable connection between the UPS and the D.G. The D.G. RUN port of the ATS connects to the dry contact card, as shown in Figure 5-58. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 197: Parallel System Operations

    The AMF port of the ATS connects to the DI_5 port on the dry contact extended card, as shown in Figure 5-59. Figure 5-59 Connecting signal cables in the ATS scenario (2) 5.4 Parallel System Operations For detailed parallel system operations, contact Huawei technical support. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 198: Routine Maintenance

     Input voltage: 380 V AC, 400  If the input voltage is environment V AC, or 415 V AC (line abnormal, check the power grid voltage) status and input cable Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 199: Quarterly Maintenance

    The insulation layer of  Replace the cables. (between the UPS and the cables is intact and terminals  Secure the output power distribution cabinet) are free from black marks terminals. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 200: Battery Maintenance

     When moving batteries, avoid handling the battery upside down, handle batteries gently, and pay attention to personal safety.  Keep the battery switch off when installing or maintaining the batteries. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 201: Precautions For Battery Maintenance

    UPS is excessively long, or the cable diameter is excessively small. 2. Check whether the equalized charging voltage and float Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 202: Quarterly Maintenance

    UPS is backed the fault (for abnormal up to verify that the batteries alarms, see the alarm list). can discharge normally. 2. If the fault persists, contact Huawei technical support. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 203: Annual Maintenance

    (A torque wrench is used for checking the torque. After checking that the battery screws meet the requirements, mark the screws for later check.) Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 204: Troubleshooting

    Close the battery switch and charge batteries until each battery has a voltage greater than the EOD voltage and 11.3 V/cell. For details about how to rectify common faults, see Table 7-1. If any unmentioned faults occur, see the alarm list chapter, or contact Huawei technical support. Table 7-1 Troubleshooting Case Symptom Possible Cause...
  • Page 205 Fault indicator is on. The bypass module Reduce the load, or experiences improve ventilation. overtemperature. For details about component replacement and maintenance involved in Troubleshooting and Alarm List, consult Huawei maintenance engineers. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 206: Technical Specifications

    When the altitude is above 1000 m, see IEC62040-3 to check how the UPS5000-E power is derated. The maximum altitude is 4000 m Noise 25° C and atmospheric pressure: 100% load: 70 dB Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 207: Safety Regulations And Emc

    138–485 V AC (line voltage) The UPS5000-E power is not derated at 305–485V AC and is linearly derated at 305–138 V AC Rated frequency 50 Hz or 60 Hz Input frequency 40–70 Hz range Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 208: Bypass Input Electrical Specifications

    Charger output The maximum charging power of a module is 4.5 kW. power Charge voltage  Equalized voltage: 2.35 V/cell  Float voltage: 2.25 V/cell Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 209: Output Electrical Specifications

    400 kVA 440 kVA 480 kVA Specifications ≤ 4 Number of the parallel UPSs Power supply The auxiliary power supplies, centralized controllers, and parallel reliability signals use a redundancy design Supported Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 210: A Menu Hierarchy

    Battery Status Module Data Total Runtime Environment Data Alarms Active Alarms Historical Alarms Buzzer Off Clear Faults Settings Basic Communication Basic Param. Advanced Param. Input Param. Output Param. Bypass Param. Battery Param. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 211 ECM Switchover Screen Calib. About Model Manufacturer Monitoring Version Power Version Version Info Common AC Output Phase voltage Functions Line voltage Phase current Frequency Power factor UPS Load Active power Apparent power Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 212: Menus On The Webui

    A.2 Menus on the WebUI Level–1 Level–2 Level–3 Level–4 Menu Level–5 Menu Menu Menu Menu Monitoring Active Alarms Real–time Input Phase voltage Data Line voltage Current Power factor Frequency Bypass Phase voltage Line voltage Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 213 System apparent power System reactive power Battery Voltage Current Bus voltage Battery temperature Backup time Remaining capacity Environment Data Ambient temperature Ambient humidity Module Rectifier Phase voltage Line voltage Current Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 214 Load ratio Crest factor Param. Basic Param. Single/Parallel Settings Voltage level Output frequency Battery capacity Number of cells Advanced System capacity Param. Power module capacity Requisite modules Redundant modules Working mode Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 215 Input cur. limiting ratio No-load output shows zero Inv. load mode Input Param. D.G. mode D.G. power limiting D.G. charger power ratio Intra-rack power module start delay Inter-rack power module start delay Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 216 Installation time Maintenance period Battery type Chg. cur. limiting coef. Cell float voltage Cell equalized volt Transfer-to- equalized charging cur. coef. Automatic equalized charging Forced equalized charging protection time Equalized charging Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 217 Backup time warn. thresh. Remain. cap. warning Remain. cap. warn. thresh. Dis.cur.0.1C EOD Dis. cur.0.3C EOD Dis. cur.0.5C EOD Dis. cur.1.0C EOD Intelligent hibernation Class 1 grid hiber. time Class 2 grid hiber. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 218 BP/SYSMT switch function SPD/SYSOUT Switch SPD/SYSOUT switch function MUE06A connection MUS05A DO_1 Action MUS05A DO_2 Action MUS05A DO_3 Action MUS05A DO_4 Action MUE07A DO_1 Action MUE07A DO_2 Action MUE07A DO_3 Action Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 219 RS485 Com Baud Settings Rate RS485 Com Address Battery Start Addr. of batt. Temperature Temp. sensor Sensor Settings Batt. Temp. sensors Ambient Start Addr. of Temperature ambient temp. & H. and Humidity sensor Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 220 Cap. test log Common test Config. User Mgmt. Modify Delete Site Config. System Date Date(Local) and Time Time(Local) Time zone System Name Information Location Contact information SNMP SNMP version SNMP port Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 221 Notification Email Address Language Alarm Severity Scheduled Notifi. Query Alarm Query History Export Logs Historical log Cap. test log Common test Config. User Mgmt. Modify Delete Site Config. System Date Date(Local) Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 222 Notification Sender's email Server User account authentication required when sending a mail Configure Alarm Email Notification Email Address Language Alarm Severity Scheduled Notifi. Query Alarm Query History Export Logs Historical log Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 223 Export certificate Configuration Upload Management configuration file Export configurations Multi-brand Upload Management Configure Email server IP address Alarm Notification Sender's email Server User account authentication required when sending a mail Configure Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 224 Pos. batt. dis. cur. Neg. batt. volt. Neg. batt. chg. volt. Neg. batt. chg. cur. Neg. batt. dis. cur. Inv. ph. A volt. Inv. ph. B volt. Inv. ph. C volt. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 225 Rack ph. A output volt. Rack ph. B output volt. Rack ph. C output volt. Commission Bypass BPM SW ing Var. commissioning var. 0 data BPM SW commissioning var. 1 data BPM SW Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 226 Rec. SW commissioning var. 5 data Inv. SW commissioning var. 0 data Inv. SW commissioning var. 1 data Inv. SW commissioning var. 2 data Inv. SW commissioning var. 3 data Inv. SW Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 227 2 data ECM SW commissioning var. 3 data ECM SW commissioning var. 4 data ECM SW commissioning var. 5 data Upgrade Upgrade UPS Software Download Download Serviceable data E-Label Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 228: B Alarm List

    Replace the faulty module. 0001-3 The mains is not Check the mains. normal. 0004-1 Mains ph. Minor Cable connections are Verify the cable connections. Reversed incorrect. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 229 UPS is normal. If yes, the battery sampling circuit of the power module is faulty. Replace the power module. 0021-1 Battery EOD Critical The battery voltage If the BCB box is configured, check Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 230 3. If no battery grounding failure detector is available, check on the dry contact board whether the battery grounding failure detector is enabled. If yes, disable it and check whether the Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 231 0043-2 The fan is faulty. Check the fan or replace the bypass module. 1. Replace the fan. 0043-3  The fan is faulty. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 232  A large-power transfer-to- RCD load is 2. If the load is normal, replace the bypass instantly power module. connected, or the output load short- circuits.  The inverter bridge short-circuits. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 233  The parallel CAN bus is broken. 0584-2 Inter-rack par. Minor The inter-rack parallel Replace the inter-rack parallel cable. cable alarm cable is faulty. 0584-4 The inter-rack industrial frequency synchronization cable Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 234 PDC is OFF. 1. Check that all UPS output circuit 0338 PDC output Critical The output circuit breakers are ON. breaker open breaker on the PDC is OFF. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 235 1. Check that the output and bypass 0098-1 Bypass Minor  The output and input circuit breakers on each current not input circuit rack are ON. shared breakers are OFF. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 236 2. After maintenance, open the maintenance circuit breaker and then start the inverter. 0380 In self-check Warning The inverter is in self- Wait until the inverter self-check is check. complete. Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

  • Page 237: C Acronyms And Abbreviations

    Bus Sync Controller Controller Area Network Conformite Europeenne Direct Current D.G. Diesel Generator Dual In-Line Package Digital Signal Processing Economy Control Operation Electromagnetic Compatibility End Of Discharge Emergency Power Off Equipment Serial Number Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 238 Recommend Standard 485 RS485 SNMP Simple Network Management Protocol State Of Charge Secure Sockets Layer Static Transfer Switch THDi Total Distortion Of The Input Current Waveform THDv Total Harmonic Distortion Of Output Voltage Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.
  • Page 239 UPS5000-E-(360 kVA-480 kVA) User Manual (40 kVA Power Modules) C Acronyms and Abbreviations User Interface Uninterruptible Power System Valve Regulated Lead Acid VRLA WebUI Web User Interface Issue 07 (2020-01-10) Copyright © Huawei Technologies Co., Ltd.

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