KEB COMBIVERT F5 SERVO Installation Manualline
KEB COMBIVERT F5 SERVO Installation Manualline

KEB COMBIVERT F5 SERVO Installation Manualline

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C O M B I V E R T
GB
C
Installation Guideline
A-Housing
11/2004

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Summary of Contents for KEB COMBIVERT F5 SERVO

  • Page 1 C O M B I V E R T Installation Guideline A-Housing 11/2004...
  • Page 2 The safety and warning instructions specified in this manual do not lay claim on completeness. KEB reserves the right to change/adapt specifications and technical data without prior notice. The used pictograms...
  • Page 3: Table Of Contents

    3.3.6 Connection of a braking resistor with temperature monitoring in accordance with UL . 12 Encoder interface connection ................. 12 3.4.1 Resolver connection at KEB motors with connector X3A ..........12 3.4.2 Incremental encoder input / -emulation X3B ..............13 Control board ....................
  • Page 4: Safety And Operating Instructions

    Important, absolutely read Safety and Operating Instructions Safety and Operating Instructions for drive converters (in conformity with the Low-Voltage Directive 73/23/EWG) The drive converters shall be protected against excessive 1. General strains. In particular, no components must be bent or In operation, drive converters, depending on their degree of isolating distances altered in the course of transportation protection, may have live, uninsulated, and possibly also...
  • Page 5: Product Description

    The operation of other electric consumers is prohibited and can lead to the destruction of the unit. On delivery the controllers are tuned to the servo motors supplied by KEB. Servo controllers are components which are intended for the installation in electric systems or maschines.
  • Page 6: Technical Data

    Product description Technical data Servo size Housing size Phases Input rated voltage Output rated power [kVA] Output rated current Max. short time current OC-tripping current Input rated current Rated switching frequency [kHz] Max. switching frequency [kHz] Power loss at rated operation [W] 43 Power modules losses [W] 25...
  • Page 7: Dimensions And Terminals

    Product description Dimensions and Terminals U, V, W Connection for servo motor PA, PB Connection for braking resistor T1, T2 Connection for temperature sensor / switch L1, N/L2, L3 1/3-phase mains connection (230V-class) L1, L2, L3 3-phase mains connection (400V-class) ++, -- DC voltage supply in-/output for DC-supply networks 250...370 V DC (230V class)
  • Page 8: Installation And Connection

    • Install all cables as close as possible to the mounting plate - ideal in a metal cable duct. • Mount COMBIVERT well conducting with the mounting plate. Remove the paint beforehand. You can find further instructions regarding the EMC-conform wiring in the Internet at KEB.
  • Page 9: Connection Of Power Circuit

    • DC-Supply 420...720 V DC (++, --) • DC-Supply 250...370 V DC (++, --) Absolutely observe the connecting voltage of the KEB COMBIVERT. A 230V-unit will be immediately destructed on a 400V-power supply. Never exchange the mains and motor cables.
  • Page 10: Mains Connection

    Installation and Connection 3.3.3 Mains connection Mains connection 230 V 1-phase Mains connection 230 V 3-phase X1.A X1.A 3 x 1,5 mm² 4 x 1,5 mm² N/L2 N/L2 3 x 230 V AC 1 x 230 V AC Mains connection 400 V 3-phase Protection •...
  • Page 11: Connection Of The Temperature Monitoring

    Installation and Connection • Plug in all connectors only in off-circuit condition ! • Observe correct phase sequence of the motor! • Shielded motor line Motor connector X1.B gr/ye PTC-Connector* PTC-Connector* ext. brake supply unit Brake + with own voltage supply Brake –...
  • Page 12: Connection Of A Braking Resistor With Temperature Monitoring In Accordance With Ul

    Encoder interface connection The plugs may only be connected / disconnected when the inverter and supply voltage are disconnected ! 3.4.1 Resolver connection at KEB motors with connector X3A • Max. line length 50 m Housing Housing...
  • Page 13: Incremental Encoder Input / -Emulation X3B

    RJ45-Connector assignment free - 1 free free - 2 free green - 3 REF + blue - 4 SIN + red - 5 SIN - REF - yellow - 6 COS + gray - 7 COS - pink - 8 3.4.2 Incremental encoder input / -emulation X3B The encoder interface X3 is switchable from an incremental encoder emulation to an incremental encoder input.
  • Page 14: Control Board

    Installation and Connection Control board 3.5.1 Control terminal strip X2A • Tightening torque 0,22...0,25 Nm (2 lb inches) 1 2 5 7 8 10 11 12 13 16 18 19 21 22 24 25 26 • Use shielded/drilled cables • Lay shield on one side of the inverter onto earth potential NPN control is not possible at the A servo ! Function...
  • Page 15: Connection Of The Control Terminal Strip

    Installation and Connection 3.5.2 Connection of the control terminal strip Set value signal Set value potentiometer 0...±10 V DC 3...10 kÙ Analog output ±10 V DC / max.5 mA external voltage supply 20...30 VDC ± 0% / 1 A max. 30 V DC 0,01...1 A 1) Connect potential equalizing line only if a potential difference of >...
  • Page 16: Operation Of The Unit

    PC-interface. 4.1.2 Digital operator (part number 00.F5.060-1000) As an accessory for the local operation of the KEB COMBIVERT F5 an operator is available. To prevent malfunctions, the inverter must be brought into nOP status before connecting / disconnecting the operator (open control release).
  • Page 17: Remote Control (Hsp5-Extension)

    1010, -1030 and 1100). 4.1.5 Other operators In addition to the described operators the KEB COMBIVERT can be equipped with further operators for special applications (Profibus, Interbus, Sercos, CAN, DeviceNet). You find further information on that on our home page.
  • Page 18: Resetting Error Messages

    With ENTER only the error message in the display is reset. In order to reset the error itself, the cause must be removed or a power-on reset must be made. 4.3.3 Password input The KEB COMBIVERT is outfitted with a comprehensive password protection. In dependence on the entered password the following modes are possible: Display mode...
  • Page 19: Parameter Description

    ENTER (error-LED on the operator is still blinking). Status messages and information about the cause and removal are to be found in www.keb.de => Documentation => Operating Instructions => Other => Service informations => Error and status messages.doc.
  • Page 20 CP.20 as well. The adjustment values of known motors of the KEB COMBIVERT S4 series must be multiplied by the pole-pair number of the motor. The lower 16 bits of the result must be...
  • Page 21 CP-Parameter CP.21 Change Rotation Encoder 1 The speed display at CP.1 must be positive when the engine runs manual in clockwise direction. The signals SIN+ and SIN- of the resolver have to be changed, if the sign is wrong. Please ensure that the signals are not short-circuited with the internal shield. The signals A(+) and A(-) must be changed for units with SIN/COS encoder.
  • Page 22 CP-Parameter CP.35 Reaction to limit switch This parameter determines the reaction of the drive to terminal X2A.14 (F) and/or X2A.15 (R), which are programmed as limit switches. The reaction of the drive is shown in the table below. CP.35 Display Response Restart E.PRx Immediate disabling of modulation Remove fault;...
  • Page 23: Certifications

    In this case the operator may need to take corresponding measures. Manufacturer´s Declaration A manufacturer declaration in accordance with 89/392/EEC can be provided by KEB if needed. UL / CUL - Marking To be conform according to UL and CUL for the use on the North...
  • Page 24: Additional Manuals

    Unit-specific instructions • Part 2 Power Circuit • Part 3 Control Circuit Service notes • Up- /Download of parameter lists with KEB COMBIVERT • Error messages Instruction and information for construction and development • Application Manual • Preparation of a user-defined parameter menu •...
  • Page 28 Försterweg 36-38 • D -32683 Barntrup fon: +49 5263 401-0 • fax: +49 5263 401-116 net: www.keb.de • mail: info@keb.de KEB Antriebstechnik GmbH & Co. KG KEB - YAMAKYU Ltd. Wildbacher Str. 5 • D–08289 Schneeberg 15–16, 2–Chome, Takanawa Minato-ku fon: +49 3772 67-0 •...

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A6.f5.s3a-342a

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