Removal Of The Water Pump Shaft; Removal Of The Gear Shift Mechanism - Rotax 125 MAX DD2 Repair Manual

➩ Push the piston pin from the piston and conrod
using the "Installation tool, complete" special tool.
◆ Note: Use the Special tool - "Installation tool,
complete" - ROTAX part no. 676 035.
➩ Remove the piston together with the needle
bearing.

Removal of the water pump shaft

➩ Release the water pump flange (Item 1) with
shaped sealing ring (Item 2) from the housing
(Item 4) on unscrewing the 4 Taptite screws (Item
3). Unscrew the water pump shaft by rotating it
clockwise.
➩ Make sure that the pinion shaft is held and
supported, see Fig. 73 page 45.
◆ Note:
The water pump drive thread is a left-
handed thread.

Removal of the gear shift mechanism

◆ Note:
The gear shift Bowden cables (Items
1+2) have already been detached
before dismantling the engine, see
page 14.
➩ Remove the spring-supported gear shift actuator
(Item 5) after removing the screw (Item 11) and
freeing the bracket (Item 14). Note the washer
(Item 10).
➩ Remove the rear bracket (Item 6) after removing
the screw (Item 8) and washer (Item 7). Retain
the thrust washers (Item 9) and coil spring (Item
3).
Page 21
Repair Manual 125 MAX DD2
Fig. 23
Fig. 24
Fig. 25
Issue 01/2006