Output Circuit And Motor Protection - Control Techniques Unidrive 1 Series User Manual

Universal variable speed ac drive for induction and servo motors
Table of Contents

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Safety
Product
Mechanical
Information
Information
Installation
Table 4-1 Input current, fuse and cable size ratings
Typical
Maximum
input
continuous
Model
current
input current
A
UNI1201
2.4
UNI1202
3.5
UNI1203
4.6
UNI1204
6.5
UNI1205
8.6
UNI2201
10.8
UNI2202
14.3
UNI2203
19.8
UNI3201
26
UNI3202
39
UNI3203
53
UNI3204
78
UNI1401
3.0
UNI1402
4.3
UNI1403
5.8
UNI1404
8.2
UNI1405
10
UNI2401
13
UNI2402
17
UNI2403
21
UNI3401
27
UNI3402
32
UNI3403
40
UNI3404
52
UNI3405
66
UNI4401
76
UNI4402
91
UNI4403
123
UNI4404
145
UNI4405
181
UNI5401
280
The recommended cable sizes above are only a guide. Refer to local
wiring regulations for the correct size of cables. In some cases a larger
cable is required to avoid excessive voltage drop.
N
NOTE
UL listing is dependent on the use of the correct type of UL-listed fuse,
and applies when symmetrical short-circuit current does not exceed 5kA
for sizes 1 to 3, 10 kA for size 4 or 18kA for size 5.
Fuses
The AC supply to the drive must be fitted with suitable
protection against overload and short-circuits. Table 4-1
shows recommended fuse ratings. Failure to observe this
WARNING
requirement will cause risk of fire.
A fuse or other protection must be included in all live connections to the
AC supply.
An MCB (miniature circuit breaker) or MCCB (moulded case circuit
breaker) with type C tripping characteristics and the same rating as the
fuse(s), may be used in place of the fuse(s), on condition that the fault
current clearing capacity is sufficient for the installation.
4.4.3
Fuse Types
The fuse voltage rating must be suitable for the drive supply voltage.
Europe: Type gG HRC industrial fuses to IEC60269 (BS88)
USA: Class CC fuses up to 30A, Class J above 30A
Unidrive User Guide
Issue Number: 9
Electrical
Getting
Menu 0
Installation
Started
Fuse
Cable size
rating
2
A
A
mm
4.0
6.0
1.5
6.0
10
2.5
8.0
10
2.5
10
10
2.5
12.5
16
2.5
13.9
16
2.5
16.9
20
4
27
35
4
28
40
6
43
60
10
56
70
16
84
80
25
4.5
6.0
1.5
5.5
10
2.5
6.8
10
2.5
8.6
10
2.5
12
16
2.5
16
16
2.5
20
20
4
25
35
4
34
40
6
39
50
10
53
60
10
66
70
16
82
80
25
98
100
35
114
125
35
152
160
50
205
200
70
224
250
95
321
450
120
www.controltechniques.com
Running
Optimisation
Macros
the motor
4.4.4
Ground connections
The drive must be connected to the system ground of the AC supply.
The ground wiring must conform to local regulations and codes of
practice.
The ground loop impedance must conform to the
AWG
requirements of local safety regulations.The drive must be
16
grounded by a connection capable of carrying the
14
prospective fault current until the protective device (fuse,
WARNING
14
etc.) disconnects the AC supply.The ground connections
must be inspected and tested at appropriate intervals.
14
14
4.4.5
Main AC supply contactor
14
The recommended AC supply contactor type for all sizes is AC1.
10
4.5

Output circuit and motor protection

10
8
The output circuit has fast-acting electronic short-circuit protection which
6
limits the fault current to typically no more than five times the rated
4
output current, and interrupts the current in approximately 20µs. No
additional short-circuit protection devices are required.
4
16
The drive provides overload protection for the motor and its cable. For
this to be effective, Pr 0.46 Motor rated current must be set to suit the
14
motor.
14
14
14
Pr 0.46 Motor rated current must be set correctly to avoid a
14
risk of fire in the event of motor overload.
10
WARNING
10
There is also provision for the use of a motor thermistor to prevent
8
overheating of the motor, e.g. due to loss of cooling.
6
4.5.1
Cable types and lengths
6
Since capacitance in the motor cable causes loading on the output of the
4
drive, ensure the cable length does not exceed the values given in Table
4
4-2 and Table 4-3.
2
Use 105°C (221°F) (UL 60/75°C temp rise) PVC-insulated cable with
2
copper conductors having a suitable voltage rating, for the following
0
power connections:
2/0
AC supply to external EMC filter (when used)
AC supply (or external EMC filter) to drive
3/0
Drive to motor
4/0
Drive to braking resistor
Advanced
Technical
Diagnostics
Parameters
Data
UL Listing
Information
41

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