ProMinent delta Operating Instructions Manual
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ProMinent delta Operating Instructions Manual

Control module
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Operating instructions
Control module delta
Supplementary operating instructions for delta
Solenoid metering pump
Three sets of operating instructions are required for the safe, correct and proper operation of the metering pumps: The
product specific operating instructions, the "General operating instructions for ProMinent
the operating instructions "Solenoid metering pump delta
instructions are only valid when read together.
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Part no. 986236
®
®
with controlled solenoid drive optoDrive
Technical changes reserved.
Original operating instructions (2006/42/EC)
®
®
solenoid metering pumps" and
®
". These operating
BA DE 012 02/10 EN

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Summary of Contents for ProMinent delta

  • Page 1 ® Solenoid metering pump Three sets of operating instructions are required for the safe, correct and proper operation of the metering pumps: The product specific operating instructions, the "General operating instructions for ProMinent ® solenoid metering pumps" and the operating instructions "Solenoid metering pump delta ®...
  • Page 2 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-617 email: info@prominent.com Internet: www.prominent.com 986236, 1, en_GB © 2010...

  • Page 3: Table Of Contents

    2.2 Specific safety instructions for the control module delta ................9 ® 2.3 Correct and proper use..........10 Functional description............11 3.1 Application examples for the control module delta ... 11 ® 3.2 Electrical interfaces............. 13 Assembly................18 4.1 Installation (hydraulic)..........18 4.2 Hydraulic test run after installation......
  • Page 4 Table of contents 8.4 Warnings control module delta ® ......... 44 8.5 LED status control of the control module delta ..45 ® Technical data, maintenance, disposal....... 46 Index................... 47...

  • Page 5: Introduction

    Introduction Introduction These operating instructions provide information on the technical data and functions of the control module delta ® Explanation of the Safety Information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions provide detailed safety information and are provided as clear step- by-step instructions.

  • Page 6: Users' Qualifications

    Trained user A trained user is a person who fulfils the requirements made of an instructed person and who has also received additional training specific to the system from ProMinent or another authorised distribu‐ tion partner. Trained qualified personnel A qualified employee is deemed to be a person who is able to assess...
  • Page 7 Customer Service department Customer Service department refers to service technicians, who have received proven training and have been authorised by ProMinent to work on the system. Note for the system operator The pertinent accident prevention regulations, as well...

  • Page 8: Safety And Responsibility

    Safety and responsibility Safety and responsibility General Safety Information WARNING! Live parts! Possible consequence: Fatal or very serious injuries – Measure: Disconnect the mains power supply prior to opening the housing – De-energise damaged, defective or manipulated units by disconnecting the mains plug WARNING! Unauthorised access! Possible consequence: Fatal or very serious injuries...

  • Page 9: Specific Safety Instructions For The Control Module Delta

    Damage to the product or its surroundings – This controller cannot be used in control circuits which require rapid compensation (< 30 s) Specific safety instructions for the control module delta ® WARNING! Emergency stop switch Possible consequence: Fatal or very serious injuries An emergency stop switch on the complete system.

  • Page 10: Correct And Proper Use

    ... – Observe the resistance of the wetted materials for all modules (see also, e.g. also the ProMinent resistance list in the product equipment catalogue or at www.prominent.com) –...

  • Page 11: Functional Description

    Chlorine 809126 Redox 809127 * with measuring transducer Application examples for the control module delta ® A0345 Fig. 1: Application examples for pH or Redox for one-way control Measurement water inflow (30 - 60 l/h) Universal control wire (e.g. 1001300) Flow gauge (Part of the DGMA) External wire (2-pin / e.g.
  • Page 12 Functional description A0346 Fig. 2: Application examples for pH or Redox for two-way control First pump delta ® with control module delta ® Relay cable (part of the delta ® solenoid metering pump) Second pump, e.g. Beta ® Connecting box 1 Measurement water inflow (30 - 60 l/h) External wire (2-pin / e.g.

  • Page 13: Electrical Interfaces

    Functional description Electrical interfaces III. A0341 Fig. 3: Connection box 1 (IP 65) 1. Relay cable 4-pin 2. External cable for the second pump 3. Fault indicating relay = External overall alarm (max. load 24 V / 100 mA) White (pacing pulse relay) Brown (pacing pulse relay) III.
  • Page 14 II. Brown III. Blue (not used) IV. Grey (not used) V. White (not used) Functional description: As soon as the flow falls below the set threshold, the contact is opened and the delta solenoid metering ® „PAUSE“ . pump switches to...
  • Page 15 VI. Black (ground) VII. Brown (5 V) Connecting the alarm relay of the external pump to the input of the diaphragm rupture alarm of the delta ® solenoid metering pump. As soon as the external pump reports an error, this error is passed on to the delta ®...
  • Page 16 Functional description A0344 Fig. 6: Connecting the sensor or measuring transducer White II. Brown P_BE_0014_SW Fig. 7: Assignment on the control module Free Supply voltage approx. 25.5 Volt Ground Voltage input Free...
  • Page 17 Functional description P_BE_0015_SW Fig. 8: Assignment on the cable / 2-wire external cable Voltage input Brown / supply voltage approx. 25.5 Volt Free White / voltage input Free...

  • Page 18: Assembly

    Reading and operating position Install the device at a favourable position for – reading and operating (preferably at eye level) The control module delta is fully integrated in the delta solenoid ® ® metering pump and must not be installed separately.

  • Page 19: Hydraulic Test Run After Installation

    „Pause“ on the Push the flow gauge down far enough until delta ® solenoid metering pump has just cancelled. Fasten the flow gauge. For testing, reduce the flow ð - the delta ® Solenoid metering pump must switch to „Pause“ .

  • Page 20: Commissioning Sensors

    Assembly Commissioning sensors WARNING! – Hazardous substances – Danger resulting from contact, breathing in or other contaminations with / from substances or media – Observe the safety data sheet of the substances / media used – The system operator must ensure that these safety data sheets are available and that they are kept up to date CAUTION!

  • Page 21: Commissioning

    It may take a whole working day to run-in the sensor – Please read the operating manual for the sensor Initial Commissioning The control module delta has the same language settings as the ® control module delta ® connected to the delta ®...

  • Page 22: Operating Schematics / Display Symbols

    ® delta solenoid metering pump. ® Access to the settings of the control module delta ® For accessing the settings of the control module delta , you have to stop the delta solenoid metering ®...

  • Page 23: Overview Of Device / Operating Elements

    The content of the LCD display can vary depending on the Identcode of the delta solenoid metering pump. ® A0311 Fig. 9: Operating elements of the delta ® solenoid metering pump LCD display Terminal for the additional functions Stroke length adjustment knob...

  • Page 24: Key Functions

    (in continuous ---- display "stroke frequency") Continuous display extended control module delta ® In the main display, in addition to the display of the delta ® solenoid metering pump, the display for the control module delta can also ®...

  • Page 25: Secondary Display Extended Control Module Delta

    II. Actual value ) in a ® very large figure (8 x 8 points), in the selected unit (ppm, pH or III. Current value (input value of the control module delta ® ) in xx,xx mA IV. Existing continuous display on the delta ®...

  • Page 26: Selection Of The Measured Variable And Measuring Range

    Operating Schematics / Display Symbols Selection of the Measured Variable and Measuring Range The control module delta has a 4 - 20 mA input. A sensor can be ® connected to this input. The control parameter, the menu naviga‐ tion and the continuous display are sensor specific.

  • Page 27: Setting The Limit Values

    Operating Schematics / Display Symbols Setting the limit values Hysteresis An hysteresis is installed here so that when in the range of the limit value of the control module delta ® switching is not constantly carried out between the control and base load metering.

  • Page 28: Setting The Basic Load

    Operating Schematics / Display Symbols Setting the basic load Basic load It may be necessary to meter the feed chemical with a basic load. You can switch the basic load control on or off using this menu. You switch the basic load on by entering a percentage proportion of the maximum set value.

  • Page 29: Setting The Set Value

    Operating Schematics / Display Symbols Setting the set value „S“ is put in front in the You can set the set value via this menu. An display value for the set value is displayed in the continuous display. Main Operation Sensor calibr.
  • Page 30 If the control module delta ® should not have reached a certain threshold after the checkout time, the control module delta ® switches to base load operation. A warning is released to the supe‐ rior system, the delta solenoid metering pump in this case and the ®...

  • Page 31: Setting The Control Module Delta

    ↑Raise Xp = 1.0 ppm Tn = 10 sec Tv = [10] sec A0316 Fig. 16: Setting the control module delta ® Then the parameter for the controlled system can be adjusted. These are: ➨ KP (reciprocal proportional coefficient) ➨ I-controller reset time in seconds...

  • Page 32: Factory Settings Of The Control Module Delta

    0 s to 9999 s in increments of 1s. Start value 0 s. 0 s to 9999 s in increments of 1s. Start value 0 s. 6.11 Factory settings of the control module delta ® The factory settings that are loaded always refer to the current sensor used (pH, Redox or chlorine).
  • Page 33 Clear Aux. Controller Hardware calib. Reg. work set Reg. work set 2. Pump Sensor type Reg. work set A0317 Fig. 17: Factory settings of the control module delta ® Parameter Value Comment Chlorine Redox Measuring range 0 ppm 0 pH...

  • Page 34: Setting The "Two-Pump Mode

    ® Settings Comment Activating The controller is only active when the control relay in the delta solenoid metering pump ® has been activated. Strokes / min. Stroke rate of the pump in strokes / minute. maximum 180 / min.

  • Page 35: Setting The Controller Pulse Of The Second Pump

    ", chapter function “Calibration” (CALIBRATION menu)“ Depending on the pump type that should be connected to the control relay of the delta ® solenoid metering pump, it is necessary to set the controller pulse accordingly. The controller pulse can be a growing or a falling pulse of the controller relay.

  • Page 36: Measured Variables For The Control Module Delta

    Measured variables for the control module delta® Measured variables for the control module delta ® WARNING! Danger of incorrect metering This can result in hazardous incorrect metering During initial commissioning, the measured variable and the measuring range of the sensor must be set prior to calibration.

  • Page 37: Calibrating The Sensor For Chlorine

    Measured variables for the control module delta® Calibrating the sensor for chlorine Main Operation Sensor calibr. proControl Controller Concentration Clear Aux. Sensor calibr. Adj.zero point. Adj.zero point. continue with P Z. point [4.10] mA DPD adjust Calibr. values Sensor calibr.

  • Page 38: Calibration Of Zero Point And Gradient

    Remove sample water directly at the measuring point and using an appropriate reference method (e.g. DPD, titration etc.), determine „ppm“ . the content of metering medium in the sample water in Enter this value in the control module delta as follows: ® [Sensor Calibration] . The press...
  • Page 39 ® cally into this water. Stir the sensor around the water for approx. 5 minutes until the reading on the on the control module delta ® „0“ . displayed steady and close to [Sensor Calibration] .

  • Page 40: Calibrating The Sensor For Ph

    Measured variables for the control module delta® Calibrating the sensor for pH Main Operation Sensor calibr. proControl Controller Concentration Code Aux. Sensor calibr. Calibration pH Calibration pH Calibration pH Adjust running: Probe in buffer 1 Actual values 4.00 pH continue with P...

  • Page 41: Calibrating The Sensor For Redox

    Measured variables for the control module delta® Calibrating the sensor for Redox Main Sensor calibr. Operation Sensor calibr. Calibr. Redox proCONTROL Controller Concentration Clear Aux. Buffer 220 mV Calibr. Redox Adjust no Buffer 1: 220 mV Adjust yes Buffer 2: 465 mV Offset: 0 mV Meas.Value 225 mV...

  • Page 42: Troubleshooting

    Error symbol Display Operating display status Main display Sub-display Unit Fig. 23: Overview of the operating indicator of the delta ® solenoid metering pump Control module oper‐ Standard display with regular operation. If the control module delta ® ating indicator...

  • Page 43: Fault" Status Display

    "Fault" status display In the inactive state of the control module delta , no error ® messages or warning messages are transferred to the delta delta ® solenoid metering pump. The symbol will be displayed in the status display. Then the respective error symbol flashes in the main display.

  • Page 44: Status Display Warning

    Troubleshooting Status display Warning The display flashes. An explanation of the warning is displayed on the bottom line. In this state, the control module delta ® is still func‐ tional. Photo Warning Description Control module A warning from the control module delta ®...

  • Page 45: Led Status Control Of The Control Module Delta

    Troubleshooting LED status control of the control module delta ® The LED status control signalises the current operating status of the control module delta . There are different LED status displays: ® The device LED and the connection LED. The LED status displays do not have a flash mode.

  • Page 46: Technical Data, Maintenance, Disposal

    – Note the current national regulations and legal standards which apply in your country ProMinent Dosiertechnik, Heidelberg / Germany is prepared to take back the decontaminated and cleaned used parts. The current valid Declaration of Decontamination can be obtained www.prominent.com .

  • Page 47: 10 Index

    Index 10 Index Actuating outputs..........38 Protective goggles..........18 Adj. zero point............37 Alarm equipment..........20 Reduction in flow..........20 Run-in times............37 Declaration of Decontamination......46 Disposal............... 46 Safety data sheet..........20 Disposal of Used Parts......... 46 Safety Information..........5 Sensor function............

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