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70
Maintenance Section
Maintenance Interval Schedule
Maintenance Interval Schedule
When Required
" Battery - Recycle" . . . . . . . . . . . . . . . . . . . . . . . . . 71
" Battery - Replace" . . . . . . . . . . . . . . . . . . . . . . . . . 71
" Battery or Battery Cable - Disconnect" . . . . . . . . . 72
" Engine - Clean" . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
" Engine Air Cleaner Element - Replace" . . . . . . . . 78
" Fuel System - Prime" . . . . . . . . . . . . . . . . . . . . . . . 84
" Fuel Tank Water and Sediment - Drain" . . . . . . . . 87
" Radiator - Clean" . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Daily
" Cooling System Coolant Level - Check". . . . . . . . 76
" Driven Equipment - Check" . . . . . . . . . . . . . . . . . . 77
" Engine Air Cleaner Service Indicator - Inspect" . . 79
" Engine Oil Level - Check" . . . . . . . . . . . . . . . . . . . 80
" Fuel System Primary Filter/Water Separator -
Drain" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
"Walk-Around Inspection" . . . . . . . . . . . . . . . . . . . . 90
Every 250 Service Hours
" Engine Oil Sample - Obtain" . . . . . . . . . . . . . . . . . 81
"Grounding Stud - Inspect/Clean/Tighten" . . . . . . . 88
Initial 500 Service Hours
" Engine Valve Lash - Check" . . . . . . . . . . . . . . . . . 83
Every 500 Service Hours
" Battery Electrolyte Level - Check" . . . . . . . . . . . . 71
" Cooling System Supplemental Coolant Additive
(SCA) - Test/Add" . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
" Engine Oil and Filter - Change". . . . . . . . . . . . . . . 82
" Hoses and Clamps - Inspect/Replace". . . . . . . . . 89
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Every 500 Service Hours or 3
Months
" Belts - Inspect/Adjust/Replace". . . . . . . . . . . . . . . 72
Every 500 Service Hours or 1 Year
" Fuel System Primary Filter (Water Separator)
Element - Replace" . . . . . . . . . . . . . . . . . . . . . . . . . 84
" Fuel System Secondary Filter - Replace". . . . . . . 86
Every 2000 Service Hours
"Fumes Disposal Filter Element (Emission Related
Component) - Replace" . . . . . . . . . . . . . . . . . . . . . . 87
Every 2500 Service Hours
" Compression Brake - Inspect/Adjust/Replace" . . 73
" Electronic Unit Injector - Inspect/Adjust" . . . . . . . 77
" Engine Valve Lash - Check" . . . . . . . . . . . . . . . . . 83
Every 3000 Service Hours or 2
Years
" Coolant (Commercial Heavy-Duty) - Change" . . . 73
Every 4000 Service Hours
" Engine Mounts - Inspect" . . . . . . . . . . . . . . . . . . . 80
" Starting Motor - Inspect" . . . . . . . . . . . . . . . . . . . . 90
Every 6000 Service Hours or 3
Years
" Cooling System Coolant (ELC) - Change" . . . . . . 74
Every 760 000 L (200 000 US gal) of
Fuel or 10 000 Service Hours
" Overhaul Considerations" . . . . . . . . . . . . . . . . . . . 90
M0109073
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