Perkins 2806C-E18TA Operation And Maintenance Manual
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Perkins 2806C-E18TA Operation And Maintenance Manual

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SEBU9074-01 (en-us)
January 2017
Operation and
Maintenance
Manual
2806C-E18TA and 2806D-E18TA
Industrial Engine
JG1 (Engine)

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Summary of Contents for Perkins 2806C-E18TA

  • Page 1: Operation And Maintenance

    SEBU9074-01 (en-us) January 2017 Operation and Maintenance Manual 2806C-E18TA and 2806D-E18TA Industrial Engine JG1 (Engine)

  • Page 2: Important Safety Information

    These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. Perkins dealers or Perkins distributors have the most current information available. When replacement parts are required for this product Perkins recommends using Perkins replacement parts.

  • Page 3: Table Of Contents

    SEBU9074-01 Table of Contents Table of Contents Refill Capacities..........45 Maintenance Recommendations ....60 Foreword ............4 Maintenance Interval Schedule....... 63 Safety Section Warranty Section Safety Messages..........5 Warranty Information........96 General Hazard Information......7 Reference Information Section Burn Prevention..........11 Reference Materials ........

  • Page 4: Foreword

    Operation Operation and Maintenance Manual except for the interval and the maintenance items in that interval. Major repairs should only be carried out by Perkins Operating techniques outlined in this manual are authorized personnel. Your Perkins dealer or your basic. They assist with developing the skills and...

  • Page 5: Safety Section

    Replace any safety message that is damaged or missing. If a safety message is attached to a part of the engine that is replaced, install a new safety message on the replacement part. Your Perkins distributor can provide new safety messages. 2806C-E18TA Safety Label Positions...
  • Page 6 SEBU9074-01 Safety Section Safety Messages 2806D-E18TA Safety Label Positions Illustration 2 g03856817 Illustration 3 g03857446...

  • Page 7: General Hazard Information

    SEBU9074-01 Safety Section General Hazard Information Universal Warning (1) Do not allow unauthorized personnel on the engine, or around the engine when the engine is being serviced. • Tampering with the engine installation or tampering with the OEM supplied wiring can be dangerous.

  • Page 8: Pressurized Air And Water

    SEBU9074-01 Safety Section General Hazard Information • Do not attempt any repairs or any adjustments to the engine while the engine is operating. • Do not attempt any repairs that are not understood. Use the proper tools. Replace any equipment that is damaged or repair the equipment.

  • Page 9: Fluid Penetration

    SEBU9074-01 Safety Section General Hazard Information The maximum air pressure for cleaning purposes Dispose of all fluids according to local regulations must be below 205 kPa (30 psi). The maximum and mandates. water pressure for cleaning purposes must be below 275 kPa (40 psi).

  • Page 10: Dispose Of Waste Properly

    Asbestos Information Perkins equipment and replacement parts that are shipped from Perkins engine company limited are asbestos free. Perkins recommends the use of only genuine Perkins replacement parts. Use the following guidelines when you handle any replacement parts that contain asbestos or when you handle asbestos...

  • Page 11: Burn Prevention

    Appropriate personal If the application involves the presence of protective equipment should be used. Refer to combustible gases, consult your Perkins dealer and/ supplier Material safety Data sheets for detailed or your Perkins distributor for additional information information.
  • Page 12 SEBU9074-01 Safety Section Fire Prevention and Explosion Prevention Exhaust shields (if equipped) protect hot exhaust Avoid static electricity risk when fueling. Ultra-low components from oil or fuel spray in case of a line, a Sulfur Diesel fuel (ULSD fuel) poses a greater static tube, or a seal failure.

  • Page 13: Crushing Prevention And Cutting Prevention

    Leaks can cause fires. Consult your Perkins dealer or Refer to the OEM for the location of foot and hand your Perkins distributor for replacement parts. holds for your specific application.

  • Page 14: Engine Starting

    SEBU9074-01 Safety Section Engine Starting If equipped, ensure that the lighting system for the Note: The engine may be equipped with a device for engine is suitable for the conditions. Ensure that all cold starting. If the engine will be operated in cold lights work properly, if equipped.

  • Page 15: Engine Electronics

    Engines that are installed without engine-to-frame Note: Many of the engine control systems and ground straps can be damaged by electrical display modules that are available for Perkins discharge. Engines will work in unison with the Engine To ensure that the engine and the engine electrical Monitoring System.

  • Page 16: Product Information Section

    SEBU9074-01 Product Information Section General Information Product Information Section General Information i06731991 Model View Illustrations The following model views show typical features of the engine. Due to individual applications, your engine may appear different from the illustrations. 2806C Illustration 13 g06095280 Typical example (1) Front lifting eye...
  • Page 17 SEBU9074-01 Product Information Section Model View Illustrations Illustration 14 g06095328 Typical example (12) Fan belt tensioner (17) Coolant outlet (22) Engine block heater (13) Alternator (18) Oil drain plug (23) Oil filler (14) Alternator belt (19) Oil gauge (Dipstick) (24) Turbochargers (15) Fan belts (20) Oil filter (16) Damper...
  • Page 18 SEBU9074-01 Product Information Section Model View Illustrations 2806D Illustration 15 g03856902 (1) Radiator (6) Engine rear lifting eye (11) Secondary fuel filter and priming pump (2) Engine front lifting eye (7) Air filter (12) Primary fuel filter (3) Radiator filler cap (8) Electronic Control Module (ECM) (13) Fuel transfer pump (4) Valve mechanism cover...

  • Page 19: Engine Specifications

    The left and the right sides of the engine are determined from the flywheel end. The number 1 cylinder is the front cylinder. The Perkins 2806C-E18TA and the 2806D- E18TAindustrial engines have the following characteristics: •...

  • Page 20: Electronic Engine Features

    An electronic service tool that is the engine. Current operating conditions are provided by Perkins may be used to read the monitored. The Electronic Control Module (ECM) numerical code of the diagnostic flash code. There...

  • Page 21: Engine Service Life

    Maintenance Manual, “Overhaul Considerations” topic. Aftermarket Products and Perkins Engines Perkins does not warrant the quality or performance of non-Perkins fluids and filters. When auxiliary devices, accessories, or consumables (filters, additives, catalysts) which are made by other manufacturers are used on Perkins products, the Perkins warranty is not affected simply because of such use.

  • Page 22: Product Identification Information

    SEBU9074-01 Product Information Section Product Identification Information Product Identification Information i06757609 Plate Locations and Film Locations Illustration 19 g03857570 (2) Serial number plate for the 2806D engine The engine serial number plate for the 2806D is on the right side of the engine block, next to the front oil filter.

  • Page 23: Emissions Certification Film

    SEBU9074-01 Product Information Section Emissions Certification Film Engine Full Load rpm Primary Fuel Filter Element Secondary Fuel Filters Lubrication Oil Filter Total Lubrication System Capacity Total Cooling System Capacity Air Cleaner Element Alternator Drive Belt Water pump and Fan Drive Belts Illustration 21 g01403841 Serial number plate...

  • Page 24: Operation Section

    SEBU9074-01 Operation Section Lifting and Storage Operation Section Engine Lifting Lifting and Storage i06881602 Product Lifting NOTICE Never bend the eyebolts and the brackets. Only load the eyebolts and the brackets under tension. Re- member that the capacity of an eyebolt is less as the angle between the supporting members and the ob- ject becomes less than 90 degrees.
  • Page 25 This procedure will send clean oil to the secondary filter and the engine. Your Perkins distributor can assist in preparing the Open the fuel tank drain valve in order to drain any engine for extended storage periods.

  • Page 26: Coolant System

    If the engine has signs of corrosion, 8. If an engine is stored for more than 1 year, Perkins repeat the protection procedure. recommends prelubrication of the engine in order to avoid dry starting.
  • Page 27 Recommendations” for more information. After the engine internal surfaces have been lubricated, remove connector and install plug (1). Tighten plug to a torque of 30 N·m (265 lb in). Perkins recommends that the procedure must be performed in a minimum ambient temperature of 10°...

  • Page 28: Features And Controls

    If the engine is in the Warning condition, then the event will be logged in the memory of the ECM. An event code will be transmitted over the Perkins Data link and the hard wired Warning output will be i06216788 energized.

  • Page 29: Sensors And Electrical Components

    SEBU9074-01 Operation Section Sensors and Electrical Components When the Critical Protection Override feature is Note: The ECM cannot be reset by using the Reset active, the ECM will continue to run the engine in all input until the engine has stopped. shutdown conditions except for Overspeed shutdown.
  • Page 30 SEBU9074-01 Operation Section Sensors and Electrical Components 2806C Illustration 25 g06095211 Typical example (1) Camshaft speed timing sensor (4) Intake manifold temperature sensor (7) Atmospheric pressure sensor (2) Intake manifold pressure sensor (5) Electronic Control Module (ECM) (8) Crankshaft speed timing sensor (3) Fuel temperature sensor (6) Oil pressure sensor...
  • Page 31 SEBU9074-01 Operation Section Sensors and Electrical Components Illustration 26 g06095652 (9) Sender for cylinder block heater (10) Coolant temperature sensor (11) Cylinder block heater (if equipped)
  • Page 32 SEBU9074-01 Operation Section Sensors and Electrical Components 2806D Illustration 27 g03858144 (1) Camshaft speed timing sensor (4) Fuel temperature sensor (7) Atmospheric pressure sensor (2) Intake manifold pressure sensor (5) Electronic Control Module (ECM) (8) Crankshaft speed timing sensor (3) Intake manifold temperature sensor (6) Oil pressure sensor...
  • Page 33 SEBU9074-01 Operation Section Sensors and Electrical Components Illustration 28 g03858148 (9) Coolant temperature sensor...

  • Page 34: Engine Diagnostics

    The Electronic Control Module (ECM). The diagnostic following logged faults cannot be cleared from the codes can be retrieved by using the Perkins memory of the ECM without using a factory Electronic Service Tool (EST).
  • Page 35 SEBU9074-01 Operation Section Engine Operation with Intermittent Diagnostic Codes i06217564 Engine Operation with Intermittent Diagnostic Codes If a diagnostic lamp illuminates during normal engine operation and the diagnostic lamp shuts off, an intermittent fault may have occurred. If a fault has occurred, the fault will be logged into the memory of the Electronic Control Module (ECM).

  • Page 36: Engine Starting

    SEBU9074-01 Operation Section Engine Starting Engine Starting • If there is a “DO NOT OPERATE” warning tag or similar attached to the start switch or the controls, do not start the engine or move any controls. i06217584 • Ensure that the areas around the rotating parts are Before Starting Engine clear.
  • Page 37 SEBU9074-01 Operation Section Starting the Engine Note: If the engine has not been run for several During the key on, all warning lamps will illuminate for a few seconds, in order to test the circuits. If weeks, fuel may have drained. Air may have moved any lamps do not illuminate, check the bulbs and into the filter housing.

  • Page 38: Starting With Jump Start Cables

    Starting with Jump Start Cables • Lack of fuel 3. Start the engine. If the engine does not start, check for a diagnostic code and consult your Perkins • Problem with the wiring harness distributor. If the engine fuel system has been run dry, fill the fuel i06217616 tank and prime the fuel system.

  • Page 39: After Starting Engine

    SEBU9074-01 Operation Section After Starting Engine i06217669 NOTICE Using a battery source with the same voltage as the After Starting Engine electric starting motor. Use ONLY equal voltage for jump starting. The use of higher voltage will damage the electrical system. Note: In temperatures from 0 to 60°C (32 to 140°F), Do not reverse the battery cables.

  • Page 40: Engine Operation

    Maintenance Manual are followed, costs can be minimized and engine service life can be maximized. The efficiency of the engine can affect the fuel economy. Perkins design and technology in Allow the engine to warn up before applying load. manufacturing provides maximum fuel efficiency in all applications.
  • Page 41 SEBU9074-01 Operation Section Fuel Conservation Practices • Cold engines consume excess fuel. Utilize heat from the jacket water system and the exhaust system, when possible. Keep cooling system components clean and keep cooling system components in good repair. Never operate the engine without a water temperature regulator.

  • Page 42: Cold Weather Operation

    • Fuel line insulation, which may be an OEM option Perkins recommends a warning device for the inlet Winter and arctic grades of diesel fuel are available in manifold temperature and/or the installation of an the countries and territories with severe winters.

  • Page 43: Fuel Heaters

    37° C (100° F). Note: Heat exchanger type fuel heaters should have a bypass provision in order to prevent overheating of the fuel in warm-weather operation. For further information on fuel heaters, consult a Perkins distributor.

  • Page 44: Engine Stopping

    SEBU9074-01 Operation Section Engine Stopping Engine Stopping 2. Run the engine for at least 3 minutes. 3. After the cool down period, turn the start switch to the OFF position. i06219104 Stopping the Engine i06219131 After Stopping Engine NOTICE Stopping the engine immediately after it has been Note: Before checking the engine oil, do not operate working under load, can result in overheating and ac- the engine for at least 10 minutes.

  • Page 45: Maintenance Section

    SEBU9074-01 Maintenance Section Refill Capacities Maintenance Section Table 3 Approximate Capacity of the Cooling System Compartment or Refill Capacities Liters Quarts System Total Cooling System 64.45 qt i06732473 Refill Capacities The total cooling system capacity includes the following compo- nents: the engine block, the radiator, and all coolant hoses and lines.

  • Page 46: Engine Oil

    “SAE J754”. Some classifications follow “SAE J183” abbreviations, and some classifications follow the “EMA Recommended Guideline on Diesel Engine Oil”. In addition to Perkins definitions, there are other definitions that will be of assistance in purchasing lubricants. Recommended oil viscosities can be found in this publication, “Fluid Recommendations/...

  • Page 47: General Coolant Information

    SEBU9074-01 Maintenance Section Fluid Recommendations • See the appropriate “Lubricant Viscosities”. Refer NOTICE to the illustration 32 in order to find the correct oil If the engine is to be stored in, or shipped to an area viscosity grade for your engine. with below freezing temperatures, the cooling system must be either protected to the lowest outside tem- •...

  • Page 48: Coolant Recommendations

    • Leakage of the water pump seal • ASTM American Society for Testing and Materials • Plugging of radiators, coolers, and small passages The following two coolants are used in Perkins diesel engines: Glycol Preferred – Perkins ELC Glycol in the coolant helps to provide protection against the following conditions: Acceptable –...

  • Page 49: Elc Cooling System Maintenance

    Do not use standard supplemental coolant additive Use the interval that occurs first. The cooling system must also (SCA). be flushed out at this time. When using Perkins ELC, do not use standard SCA's or SCA filters. Perkins provides ELC for use in the following applications: ELC Cooling System Cleaning •...
  • Page 50 6. Fill the cooling system with the Perkins Premixed Check the antifreeze (glycol concentration) in order ELC. Operate the engine. Ensure that all coolant to ensure adequate protection against boiling or valves open then stop the engine. When cool freezing.

  • Page 51: General Fuel Information

    Table 12 is an example for using the equation that is Every attempt is made to provide accurate, up-to- in Table 11 . date information. By use of this document you agree that Perkins Engines Company Limited is not respon- sible for errors or omissions.

  • Page 52: Diesel Fuel Requirements

    The fuel must meet the minimum requirements that are stated in table 13 . NOTICE The footnotes are a key part of the Perkins Specifica- tion for Distillate Diesel Fuel Table. Read ALL of the footnotes. Table 13...

  • Page 53: Diesel Fuel Characteristics

    Note: The owner and the operator of the engine has NOTICE the responsibility of using the fuel that is prescribed Operating with fuels that do not meet the Perkins rec- by the Environmental Protection Agency (EPA) and ommendations can cause the following effects: Start- other appropriate regulatory agencies.
  • Page 54 This parameter is quoted in the following kg/m3 at operated at 60 °C (140 °F). Refer to “ISO 12156-1”. 15 °C (59 °F). Perkins recommends a value of density of 841 kg/m3 NOTICE The fuels system has been qualified with fuel having to obtain the correct power output.

  • Page 55: Biodiesel Fuel

    Diesel engines have an ability to burn wide variety of specifications do not mention cetane requirements, fuels. Below is a list of typically encountered fuel Perkins recommends that a fuel sample is taken to specifications that have been assessed as to their determine the cetane number.
  • Page 56 Protection Agency (EPA) and European Certification emissions control strategies utilized in many of the fuels. Perkins does not certify engines on any other industrial latest engine designs may lead to a fuel. The user of the engine has the responsibility of...
  • Page 57 SEBU9074-01 Maintenance Section General Fuel Information Perkins T400012 Fuel Cleaner is most effective in Microbial contamination and growth can cause cleaning and preventing the formation of deposits. corrosion in the fuel system and premature plugging Refer to “Perkins Diesel Fuel System Cleaner, and of the fuel filter.
  • Page 58 The diesel fuel conditioner is a proprietary metal and of non-Perkins fluids and filters. ash free formulation that has been extensively tested for use with distillate diesel fuels for use in Perkins When auxiliary devices, accessories, or consum- diesel engines. The diesel fuel conditioner helps...
  • Page 59 Biomass to liquid (BTL), Gas to liquid (GTL) and Coal to liquid (CTL). Hydrotreating of vegetable oils and • Perkins recommends the use of bulk fuel filter / animal fats is another emerging process for coalescer units which clean the fuel of both...

  • Page 60: Maintenance Recommendations

    Consult the OEM of the equip- To relieve the pressure from the coolant system, turn ment or your Perkins dealer regarding welding on a off the engine. Allow the cooling system pressure cap chassis frame or rail.

  • Page 61: Severe Service Application

    Refer to the standards for the engine or consult a Illustration 33 g01075639 Perkins dealer or distributor to determine if the Use the example above. The current flow from the engine is operating within the defined parameters. welder to the ground clamp of the welder will not damage any associated components.

  • Page 62: Environmental Factors

    SEBU9074-01 Maintenance Section Severe Service Application The operating environment, incorrect operating procedures, and incorrect maintenance procedures can be factors which contribute to a severe service application. Environmental Factors Ambient temperatures – The engine may be exposed to extended operation in extremely cold or hot environments.

  • Page 63: Maintenance Interval Schedule

    SEBU9074-01 Maintenance Section Maintenance Interval Schedule “ Cooling System Supplemental Coolant Additive i06769711 (SCA) - Test/Add” ......72 Maintenance Interval Schedule “...
  • Page 64 All personnel should also stay clear of the air compressor when the engine is operating and the air compressor is exposed. Consult your Perkins distributor for assistance. Do not disconnect the air line from the air com- i00847451 pressor governor without purging the air brake and the auxiliary air systems.
  • Page 65 SEBU9074-01 Maintenance Section Battery - Replace • A recycling facility 8. Connect the cable from the NEGATIVE “-” terminal on the starter motor to the NEGATIVE “-” battery terminal. i01878164 Battery - Replace i02747977 Battery Electrolyte Level - Check Batteries give off combustible gases which can explode.

  • Page 66: Belt Tension

    SEBU9074-01 Maintenance Section Battery or Battery Cable - Disconnect Slippage of loose belts can reduce the efficiency of i06221249 the driven components. Vibration of loose belts can Battery or Battery Cable - cause unnecessary wear on the following components: Disconnect •...
  • Page 67 SEBU9074-01 Maintenance Section Belts - Inspect/Adjust/Replace 5. Tighten nut and bolt (2) to a torque of 47 N·m (Table 14, contd) (34 lb ft). Tighten nut and bolt (3) to a torque of 645 ± 44 N 512 ± 44 N 311 ±...
  • Page 68 SEBU9074-01 Maintenance Section Coolant (DEAC) - Change If new drive belts are installed, check the drive belt • Foaming is observed. tension again after 30 minutes of engine operation at the rated rpm. • The oil has entered the cooling system and the coolant is contaminated.
  • Page 69 3. Fill the cooling system with clean water and install the cooling system filler cap. NOTICE Perkins ELC must be using with an extender in order 4. Start and run the engine until normal operating to achieve 12000 hours operation. For more informa- temperature.
  • Page 70 SEBU9074-01 Maintenance Section Coolant (ELC) - Change NOTICE Fill the cooling system no faster than 19 L (5 US gal) per minute to avoid air locks. 3. Fill the cooling system with clean water. Install the cooling system filler cap. 4.
  • Page 71 Coolant Extender (ELC) - Add In order for Perkins ELC to achieve 12000 hours an extender must be added at 6000 hours. For a suitable extender, contact your Perkins dealer or Perkins distributor.

  • Page 72: Test For Sca Concentration

    Heavy-Duty Coolant/Antifreeze and SCA a regularly scheduled basis could cause severe en- gine damage. NOTICE Perkins engines incorporate a shunt design cooling Do not exceed the recommended six percent supple- system and require operating the engine with a water mental coolant additive concentration.
  • Page 73 Maintenance Section Driven Equipment - Check 3. Add the correct amount of SCA. Refer to the The operation of a Perkins engine with an electronic unit injector which is improperly adjusted may reduce Operation and Maintenance Manual, “Refill engine efficiency. This reduced efficiency may result Capacities and Recommendations”...

  • Page 74: Servicing The Air Cleaner Elements

    Servicing the Air Cleaner Elements Note: The air filter system may not have been provided by Perkins. The procedure that follows is for Illustration 42 g00736431 a typical air filter system. Refer to the OEM (1) Cover information for the correct procedure.
  • Page 75 SEBU9074-01 Maintenance Section Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace Pressurized Air 5. Remove the tape from the air inlet. Install the secondary air cleaner element. Install a primary air cleaner element that is new or cleaned. 6. Install the air cleaner cover. Personal injury can result from air pressure.
  • Page 76 SEBU9074-01 Maintenance Section Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace Note: Refer to “Inspecting the Primary Air Cleaner NOTICE Elements”. Never run the engine without an air cleaner element installed. Never run the engine with a damaged air Inspecting the Primary Air Cleaner cleaner element.

  • Page 77: Test The Service Indicator

    SEBU9074-01 Maintenance Section Engine Air Cleaner Service Indicator - Inspect If the service indicator does not reset easily, or if the i06221262 core does not latch at the greatest vacuum, the Engine Air Cleaner Service service indicator should be replaced. If the new service indicator will not reset, the hole for the service Indicator - Inspect indicator may be plugged.
  • Page 78 (2) Oil level gauge i02323089 Engine Mounts - Inspect Note: The engine mounts may not have been supplied by Perkins. Refer to the OEM information for further information on the engine mounts and the correct bolt torque. Illustration 49 g00110310...
  • Page 79 Perkins recommends using a sampling valve in order to obtain oil samples. The quality and the consistency of the samples are better when a sampling valve is used.

  • Page 80: Drain The Engine Lubricating Oil

    Remove filter element (2) from oil filter housing (4). cations. Use of oil filters that are not recommended by Perkins could result in severe damage to the en- Discard the old element. gine bearings, and crankshaft. Only use oil filters rec- 4.

  • Page 81: Fill The Oil Pan

    SEBU9074-01 Maintenance Section Engine Oil and Filter - Change Illustration 51 g06095752 Illustration 52 g03860982 5. Ensure that the oil filter housing (4) is clean and 2. Clean sealing surfaces (1). free from dirt. Install the new filter element (2) into 3.

  • Page 82: Visual Inspection

    Only qualified service personel should perform this marks on the side of the oil level gauge. maintenance. Refer to the Service Manual or your au- thorized Perkins dealer or your Perkins distributor for the complete valve lash adjustment procedure. i06225025...
  • Page 83 6. Observe the position of the marks that are on the valve rotators. 2806C Fuel Priming 7. If any valve fails to rotate, consult your Perkins distributor. 8. Install the covers for the valve mechanisms. Refer to the Disassembly and Assembly Manual, “Valve Cover - Remove and Install”...
  • Page 84 SEBU9074-01 Maintenance Section Fuel System Primary Filter (Water Separator) Element - Replace Note: The stronger the pressure in the fuel system 3. Unlock the fuel priming pump handle (1). Turn the quicker the engine will start. handle counter-clockwise. Operate the fuel priming pump handle until air free fuel is seen at the air purge valve.
  • Page 85 SEBU9074-01 Maintenance Section Fuel System Primary Filter (Water Separator) Element - Replace 2806C Primary Filter NOTICE Do not fill fuel filters with fuel before installing them. The fuel will not be filtered and could be contaminated. Contaminated fuel will cause ac- celerated wear to fuel system parts.
  • Page 86 SEBU9074-01 Maintenance Section Fuel System Primary Filter (Water Separator) Element - Replace 7. Install new O ring seal (5) onto filter assembly (2). Lubricate the O ring seal (5) with clean engine oil. Also, lubricate the threads on the filter housing assembly (2) with clean engine oil.
  • Page 87 SEBU9074-01 Maintenance Section Fuel System Primary Filter/Water Separator - Drain 4. Remove the bowl (6) and O ring seals (5). Using a suitable tool, remove the spin on filter (4). 5. Ensure that the seal surface (2) is clean. Apply clean diesel fuel to the O ring seal (3) on the new spin on filter.
  • Page 88 SEBU9074-01 Maintenance Section Fuel System Secondary Filter - Replace 2. Close drain plug (1) and tighten to a torque of NOTICE 30 N·m (22 lb ft). Ensure that the engine is stopped before any servic- ing or repair is performed. 2806D Water Separator Drain NOTICE Do not allow dirt to enter the fuel system.
  • Page 89 SEBU9074-01 Maintenance Section Fuel System Secondary Filter - Replace 2806C Secondary Fuel Filter Illustration 65 g06110975 Typical example Illustration 64 g06110971 4. Remove filter element (4) from filter housing (2) Typical example and discard the old filter element. Remove O ring 1.
  • Page 90 SEBU9074-01 Maintenance Section Fuel System Secondary Filter - Replace 6. Install new O ring seal (5) onto filter assembly (2). Lubricate the O ring seal (5) with clean engine oil. Also, lubricate the threads on the filter housing assembly (2) with clean engine oil. 7.

  • Page 91: Fuel Storage Tanks

    SEBU9074-01 Maintenance Section Fuel Tank Water and Sediment - Drain 6. Turn the valves for the fuel lines (if equipped) to Some fuel tanks use supply pipes that allow water and sediment to settle below the end of the fuel the ON position.

  • Page 92: Replace The Hoses And The Clamps

    SEBU9074-01 Maintenance Section Hoses and Clamps - Inspect/Replace Inspect all hoses for leaks that are caused by the following conditions: • Cracking • Softness • Loose clamps Replace hoses that are cracked or soft. Tighten any loose clamps. Check for the following conditions: •...

  • Page 93: Fuel System

    If the clutch is damaged to the point of burst fail- ure, expelled pieces can cause personal injury to more information. anyone in the immediate area. Proper safeguards must be followed to help prevent accidents. i05971077 Overhaul Considerations For an overhaul solution, contact your Perkins distributor.
  • Page 94 Radiator - Clean connections. Refer to the Service Manual for more information on the checking procedure and for specifications or consult your Perkins distributors for assistance. Note: Adjust the frequency of cleaning according to the effects of the operating environment.
  • Page 95 Refer to the Parts Manual for the correct part numbers for the engine or consult a • Inspect the alternator belt and the accessory drive Perkins distributor if a repair or replacement is belts for cracks, breaks, or other damage. needed.

  • Page 96: Warranty Section

    (emissions durability period) subject to prescribed maintenance requirements being followed. Warranty Information A detailed explanation of the Emission Control Warranty is available to view on Perkins. com service i05680169 and support. Emissions Warranty Information...

  • Page 97: Reference Information Section

    Maintenance records are a key element of a maintenance program that is correctly managed. Accurate maintenance records can help your Perkins dealer to fine-tune the recommended maintenance intervals in order to meet the specific operating situation. This should result in a lower engine operating cost.

  • Page 98: Maintenance Log

    SEBU9074-01 Reference Information Section Maintenance Log i05204675 Maintenance Log Table 15 Engine Model Customer Identifier Arrangement Number Serial Number Service Quantity Of Service Item Date Authorization Hours Fuel...
  • Page 99 Why buy an Extended Service Contract? 1. No surprises - total protection from unexpected repair cost (parts, labor, and travel). 2. Enjoy longer lasting product support from Perkins global network. 3. Genuine Perkins parts ensure continued engine performance. 4. Highly trained technicians carry out all repairs.

  • Page 100: Index

    SEBU9074-01 Index Section Index After Starting Engine ........39 Decommissioning and Disposal...... 99 After Stopping Engine ........44 Diagnostic Lamp..........34 Air Compressor - Check (If Equipped) .... 64 Driven Equipment - Check ......73 Air Tank Moisture and Sediment - Drain (If Equipped) ............
  • Page 101 SEBU9074-01 Index Section Fuel Tank ............. 91 Fan Drive Bearing - Replace ......83 Fault Logging........... 34 Features and Controls........28 General Hazard Information......7 Fire Prevention and Explosion Prevention..11 Containing Fluid Spillage....... 9 Ether ............13 Dispose of Waste Properly ......10 Fire Extinguisher..........
  • Page 102 Reference Materials ........97 Refill Capacities..........45 Coolant Refill Capacity ........ 45 Lubricant Refill Capacity......45 Safety Messages..........5 2806C-E18TA Safety Label Positions ... 5 2806D-E18TA Safety Label Positions ... 6 Universal Warning (1) ........7 Safety Section ........... 5...
  • Page 103 Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number:...
  • Page 104 ©2017 Perkins Engines Compony Limited All Rights Reserved...

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