Perkins 2806A-E18TA Operation And Maintenance Manual
  1. Manuals
  2. Brands
  3. Perkins Manuals
  4. Engine
  5. 2806A-E18TA
  6. Operation and maintenance manual

Perkins 2806A-E18TA Operation And Maintenance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

SEBU9074-06 (en-us)
February 2024
Operation and
Maintenance
Manual
2806A-E18TA, 2806A-E18TTA, 2806C-
E18TA, 2806C-E18TTA and 2806D-
E18TA Engines

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 2806A-E18TA and is the answer not in the manual?

Questions and answers

Pravin Kotme
February 25, 2025

Speed regulation in %

0

Related Manuals for Perkins 2806A-E18TA

Summary of Contents for Perkins 2806A-E18TA

  • Page 1 SEBU9074-06 (en-us) February 2024 Operation and Maintenance Manual 2806A-E18TA, 2806A-E18TTA, 2806C- E18TA, 2806C-E18TTA and 2806D- E18TA Engines...
  • Page 2 If a tool, procedure, work method or operating technique that is not specifically recommended by Perkins is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that you are authorized to perform this work, and that the product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that you intend to use.

  • Page 3: Table Of Contents

    SEBU9074-06 Table of Contents Table of Contents Refill Capacities..........52 Maintenance Recommendations ....68 Foreword ............4 Maintenance Interval Schedule....... 71 Safety Section Maintenance Interval Schedule (Engines in Safety Messages..........6 Prime Power Applications with Ratings Greater Than 635 ekW) ..........72 General Hazard Information......

  • Page 4: Foreword

    State of arises regarding your engine, or this manual, please California to cause cancer, birth defects, consult with your Perkins dealer or your Perkins distributor for the latest available information. and other reproductive harm. WARNING – This product can...
  • Page 5 Perkins distributor offers various options regarding overhaul programs. If you experience a major engine failure, there are also numerous after failure overhaul options available. Consult with your Perkins dealer or your Perkins distributor for information regarding these options.

  • Page 6: Safety Section

    Replace any safety message that is damaged or missing. If a safety message is attached to a part of the engine that is replaced, install a new safety message on the replacement part. Your Perkins distributor can provide new safety messages.
  • Page 7 SEBU9074-06 Safety Section Safety Messages 2806A and 2806C Safety Label Positions Illustration 1 g06095240 Typical example...
  • Page 8 SEBU9074-06 Safety Section Safety Messages 2806D Safety Label Positions Illustration 2 g03856817 Typical example Illustration 3 g03857446 Typical example...
  • Page 9 SEBU9074-06 Safety Section Safety Messages 2806 Variable Speed Engine Safety Label Positions Illustration 4 g06241987 Typical example Illustration 5 g06241992 Typical example...

  • Page 10: General Hazard Information

    SEBU9074-06 Safety Section General Hazard Information Universal Warning (1) Do not allow unauthorized personnel on the engine, or around the engine when the engine is being serviced. • Tampering with the engine installation or tampering with the OEM supplied wiring can be dangerous.
  • Page 11 SEBU9074-06 Safety Section General Hazard Information • Do not attempt any repairs or any adjustments to the engine while the engine is operating. • Do not attempt any repairs that are not understood. Use the proper tools. Replace any equipment that is damaged or repair the equipment.
  • Page 12 SEBU9074-06 Safety Section General Hazard Information The maximum air pressure for cleaning purposes Dispose of all fluids according to local regulations must be below 205 kPa (30 psi). The maximum and mandates. water pressure for cleaning purposes must be below 275 kPa (40 psi).
  • Page 13 (ULSD fuel) poses a greater good hygiene, and adhering to safe work practices static ignition hazard than earlier diesel formula- when handling the equipment or parts. Perkins also tions with a higher sulfur contents. Avoid death recommends the following: or serious injury from fire or explosion.

  • Page 14: Burn Prevention

    SEBU9074-06 Safety Section Burn Prevention • Use exhaust ventilation on permanent machining Check that the coolant level after the engine has stopped and the engine has been allowed to cool. jobs. Ensure that the filler cap is cool before removing the •...

  • Page 15: Fire Prevention And Explosion Prevention

    Personal injury, property damage, or engine damage could result. If the application involves the presence of combustible gases, consult your Perkins dealer and/ or your Perkins distributor for additional information about suitable protection devices. Remove all flammable combustible materials or conductive materials such as fuel, oil, and debris from the engine.

  • Page 16: Crushing Prevention And Cutting Prevention

    Do not bend high-pressure lines. Do not strike high- pressure lines. Do not install any lines that are damaged. Leaks can cause fires. Consult your Perkins dealer or your Perkins distributor for replacement parts. Replace the parts if any of the following conditions...

  • Page 17: Mounting And Dismounting

    SEBU9074-06 Safety Section Mounting and Dismounting Unless other maintenance instructions are provided, If equipped, ensure that the lighting system for the never attempt adjustments while the engine is engine is suitable for the conditions. Ensure that all running. lights work properly, if equipped. Stay clear of all rotating parts and of all moving parts.

  • Page 18: Engine Stopping

    SEBU9074-06 Safety Section Engine Stopping Grounding Practices Note: The engine may be equipped with a device for cold starting. If the engine will be operated in cold conditions, then an extra cold starting aid may be Proper grounding for the engine electrical system is necessary for optimum engine performance and required.
  • Page 19 However, the monitoring system and the engine monitoring control will be similar for all engines. Note: Many of the engine control systems and display modules that are available for Perkins Engines will work in unison with the Engine Monitoring System. Together, the two controls will provide the engine monitoring function for the specific engine application.

  • Page 20: Product Information Section

    SEBU9074-06 Product Information Section General Information Product Information Section General Information i10082763 Model View Illustrations The following model views show typical features of the engine. Due to individual applications, your engine may appear different from the illustrations. 2806A and 2806C Illustration 15 g06095280 Typical example...
  • Page 21 SEBU9074-06 Product Information Section Model View Illustrations Illustration 16 g06095328 Typical example (12) Fan belt tensioner (17) Coolant outlet (22) Engine block heater (13) Alternator (18) Oil drain plug (23) Oil filler (14) Alternator belt (19) Oil gauge (Dipstick) (24) Turbochargers (15) Fan belts (20) Oil filter (16) Vibration damper...
  • Page 22 SEBU9074-06 Product Information Section Model View Illustrations 2806D Constant Speed Engine Illustration 17 g03856902 Typical example (1) Radiator (6) Engine rear lifting eye (11) Secondary fuel filter and priming pump (2) Engine front lifting eye (7) Air filter (12) Primary fuel filter (3) Radiator filler cap (8) Electronic Control Module (ECM) (13) Fuel transfer pump...
  • Page 23 SEBU9074-06 Product Information Section Model View Illustrations Illustration 18 g03856904 Typical example (15) Exhaust manifolds (18) Coolant pump (22) Flywheel housing (16) Water temperature regulator valve (19) Oil gauge (Dipstick) (23) Flywheel (Thermostat) (20) Oil cooler (17) Oil filler (21) Oil filters...
  • Page 24 SEBU9074-06 Product Information Section Model View Illustrations 2806 Variable Speed Engine Illustration 19 g06237453 Typical example (1) Engine front lifting eye (6) Starting Motor (11) Alternator (2) Valve mechanism cover (7) Oil drain plug (rear) (12) Fuel transfer pump (3) Turbochargers (8) Crankcase breather outlet hose (13) Engine oil filler (4) Engine rear lifting eye...
  • Page 25 (20) Oil drain plug (rear) (17) Alternator drive belt (21) Oil cooler i10082735 Product Description The Perkins 2806A-E18TA, 2806A-E18TTA, 2806C- E18TA, 2806C-E18TTA, and the 2806D-E18TA industrial engines have the following characteristics: • Four-stroke cycle • Mechanically actuated, electronically controlled fuel injection system •...
  • Page 26 An electronic service tool that is the engine. Current operating conditions are provided by Perkins may be used to read the monitored. The Electronic Control Module (ECM) numerical code of the diagnostic flash code. There...
  • Page 27 Maintenance Manual, “Overhaul Considerations” topic. Aftermarket Products and Perkins Engines Perkins does not warrant the quality or performance of non-Perkins fluids and filters. When auxiliary devices, accessories, or consumables (filters, additives, catalysts) which are made by other manufacturers are used on Perkins products, the Perkins warranty is not affected simply because of such use.

  • Page 28: Product Identification Information

    SEBU9074-06 Product Information Section Product Identification Information Product Identification Information i06757609 Plate Locations and Film Locations Illustration 23 g03857570 (2) Serial number plate for the 2806D engine The engine serial number plate for the 2806D is on the right side of the engine block, next to the front oil filter.
  • Page 29 SEBU9074-06 Product Information Section Emissions Certification Film Engine Full Load rpm Primary Fuel Filter Element Secondary Fuel Filters Lubrication Oil Filter Total Lubrication System Capacity Total Cooling System Capacity Air Cleaner Element Alternator Drive Belt Water pump and Fan Drive Belts Illustration 25 g01403841 Serial number plate...

  • Page 30: Operation Section

    SEBU9074-06 Operation Section Lifting and Storage Operation Section Engine Lifting Lifting and Storage i10082784 Product Lifting NOTICE Always inspect lifting eyebolts and all other lifting equipment for damage before performing any lifting. Never bend the eyebolts and the brackets. Never perform product lifting if components are damaged.
  • Page 31 This procedure will send clean oil to the secondary filter and the engine. Your Perkins distributor can assist in preparing the Open the fuel tank drain valve in order to drain any engine for extended storage periods.
  • Page 32 If the engine has signs of corrosion, (1) Plug repeat the protection procedure. 8. If an engine is stored for more than 1 year, Perkins Coolant System recommends prelubrication of the engine in order to avoid dry starting. Use a suitable pump in order Completely fill the cooling system before storage.
  • Page 33 Recommendations” for more information. After the engine internal surfaces have been lubricated, remove connector and install plug (1). Tighten plug to a torque of 30 N·m (265 lb in). Perkins recommends that the procedure must be performed in a minimum ambient temperature of 10°...

  • Page 34: Features And Controls

    If the engine is in the Warning condition, then the event will be logged in the memory of the ECM. An event code will be transmitted over the Perkins Data link and the hard wired Warning output will be i06216788 energized.
  • Page 35 SEBU9074-06 Operation Section Sensors and Electrical Components When the Critical Protection Override feature is Note: The ECM cannot be reset by using the Reset active, the ECM will continue to run the engine in all input until the engine has stopped. shutdown conditions except for Overspeed shutdown.
  • Page 36 SEBU9074-06 Operation Section Sensors and Electrical Components 2806A and 2806C Illustration 29 g06095211 Typical example (1) Camshaft speed timing sensor (4) Intake manifold temperature sensor (7) Atmospheric pressure sensor (2) Intake manifold pressure sensor (5) Electronic Control Module (ECM) (8) Crankshaft speed timing sensor (3) Fuel temperature sensor (6) Oil pressure sensor...
  • Page 37 SEBU9074-06 Operation Section Sensors and Electrical Components Illustration 30 g06095652 (9) Sender for cylinder block heater (10) Coolant temperature sensor (11) Cylinder block heater (if equipped)
  • Page 38 SEBU9074-06 Operation Section Sensors and Electrical Components 2806D Illustration 31 g03858144 (1) Camshaft speed timing sensor (4) Fuel temperature sensor (7) Atmospheric pressure sensor (2) Intake manifold pressure sensor (5) Electronic Control Module (ECM) (8) Crankshaft speed timing sensor (3) Intake manifold temperature sensor (6) Oil pressure sensor...
  • Page 39 SEBU9074-06 Operation Section Sensors and Electrical Components Illustration 32 g03858148 (9) Coolant temperature sensor...

  • Page 40: Engine Diagnostics

    The Electronic Control Module (ECM). The diagnostic following logged faults cannot be cleared from the codes can be retrieved by using the Perkins memory of the ECM without using a factory Electronic Service Tool (EST).
  • Page 41 SEBU9074-06 Operation Section Engine Operation with Intermittent Diagnostic Codes i06217564 Engine Operation with Intermittent Diagnostic Codes If a diagnostic lamp illuminates during normal engine operation and the diagnostic lamp shuts off, an intermittent fault may have occurred. If a fault has occurred, the fault will be logged into the memory of the Electronic Control Module (ECM).

  • Page 42: Engine Starting

    SEBU9074-06 Operation Section Engine Starting Engine Starting • If there is a “DO NOT OPERATE” warning tag or similar attached to the start switch or the controls, do not start the engine or move any controls. i06217584 • Ensure that the areas around the rotating parts are Before Starting Engine clear.
  • Page 43 SEBU9074-06 Operation Section Starting the Engine Note: If the engine has not been run for several Follow the procedure in this Operation and Maintenance Manual, “Starting the Engine”. weeks, fuel may have drained. Air may have moved into the filter housing. Also, when fuel filters have been changed, some air will be left in the filter i06217596 housing.
  • Page 44 SEBU9074-06 Operation Section Starting the Engine If the engine fuel system has been run dry, fill the fuel NOTICE tank and prime the fuel system. Refer to the Oil pressure should rise within 15 seconds after the Operation and Maintenance Manual, “Fuel System - engine starts.
  • Page 45 Starting with Jump Start Cables 3. Start the engine. If the engine does not start, check NOTICE for a diagnostic code and consult your Perkins Using a battery source with the same voltage as the distributor. electric starting motor. Use ONLY equal voltage for jump starting.
  • Page 46 SEBU9074-06 Operation Section After Starting Engine i06217669 After Starting Engine Note: In temperatures from 0 to 60°C (32 to 140°F), the warm-up time is approximately 3 minutes. In temperatures below 0°C (32°F), additional warm-up time may be required. Note: Ensure that the self test for the monitoring system (if equipped) is completed before operating the engine under load.

  • Page 47: Engine Operation

    Maintenance Manual are followed, costs can be minimized and engine service life can be maximized. The efficiency of the engine can affect the fuel economy. Perkins design and technology in Allow the engine to warn up before applying load. manufacturing provides maximum fuel efficiency in all applications.
  • Page 48 SEBU9074-06 Operation Section Fuel Conservation Practices • Cold engines consume excess fuel. Utilize heat from the jacket water system and the exhaust system, when possible. Keep cooling system components clean and keep cooling system components in good repair. Never operate the engine without a water temperature regulator.

  • Page 49: Cold Weather Operation

    • Fuel line insulation, which may be an OEM option Perkins recommends a warning device for the inlet Winter and arctic grades of diesel fuel are available in manifold temperature and/or the installation of an the countries and territories with severe winters.
  • Page 50 37° C (100° F). Note: Heat exchanger type fuel heaters should have a bypass provision in order to prevent overheating of the fuel in warm-weather operation. For further information on fuel heaters, consult a Perkins distributor.

  • Page 51: Engine Stopping

    SEBU9074-06 Operation Section Engine Stopping Engine Stopping 2. Run the engine for at least 3 minutes. 3. After the cool down period, turn the start switch to the OFF position. i06219104 Stopping the Engine i06219131 After Stopping Engine NOTICE Stopping the engine immediately after it has been Note: Before checking the engine oil, do not operate working under load, can result in overheating and ac- the engine for at least 10 minutes.

  • Page 52: Maintenance Section

    SEBU9074-06 Maintenance Section Refill Capacities Maintenance Section Table 2 Industrial Engine Approximate Refill Capacities Refill Capacities Oil Sump Quarts Liters Standard pan 36 qt 34 L i07174820 Center pan 63 qt 60 L Refill Capacities 76 qt Deep Oil Pan 72 L These values are approximate capacities for the crankcase oil sump which include the standard oil filters that are installed at...
  • Page 53 • Formation of mineral deposits Coolant is normally composed of three elements: Water, additives, and glycol. • Rust Refer to Perkins Diesel Engines Fluids • Scale Recommendations, M0113102 for additional information that relates to coolant. • Foaming of the coolant Many additives are depleted during engine operation.
  • Page 54 At the time of publication of this Perkins recommends a 50% mixture of water and document no industry standard exists for coolants glycol. This mixture of water and glycol will provide based on these chemicals.
  • Page 55 However, ELC system. contains organic corrosion inhibitors and antifoam agents with low amounts of nitrite. Perkins ELC has Before the cooling system is filled, the heater control been formulated with the correct amount of these (if equipped) must be set to the HOT position.
  • Page 56 500 hour intervals for the concentration of SCA. Additions of SCA are based on the results of the test. 6. Fill the cooling system with the Perkins Premixed An SCA that is liquid may be needed at 500 hour ELC. Operate the engine. Ensure that all coolant intervals.
  • Page 57 Use a non-foaming detergent to clean Total Volume of the Multiplication Amount of SCA oil contamination, consult your Perkins distributor Cooling System (V) Factor that is Required for suitable product. 15 L (4 US gal) ×...
  • Page 58 Note: These engine oils are not approved by Perkins and these engine oils must not be used: CC, CD, CD-2, CF-4, and CG-4. Lubricant Viscosity Recommendations for Direct Injection (DI) Diesel Engines...
  • Page 59 • The Oil Condition Analysis determines the loss of the oils lubricating properties. An infrared analysis Perkins does not recommend the use of aftermarket is used to compare the properties of new oil to the additives in oil. The use of aftermarket additives to properties of the used oil sample.
  • Page 60 The fuel must meet the minimum requirements that are stated in table 13 . NOTICE The footnotes are a key part of the Perkins Specifica- tion for Distillate Diesel Fuel Table. Read ALL of the footnotes. Table 13...
  • Page 61 Note: The owner and the operator of the engine has NOTICE the responsibility of using the fuel that is prescribed Operating with fuels that do not meet the Perkins rec- by the Environmental Protection Agency (EPA) and ommendations can cause the following effects: Start- other appropriate regulatory agencies.
  • Page 62 This parameter is quoted in the following kg/m3 at operated at 60 °C (140 °F). Refer to “ISO 12156-1”. 15 °C (59 °F). Perkins recommends a value of density of 841 kg/m3 NOTICE The fuels system has been qualified with fuel having to obtain the correct power output.
  • Page 63 Below is a list of typically encountered fuel specifications do not mention cetane requirements, specifications that have been assessed as to their Perkins recommends that a fuel sample is taken to acceptability and are divided into following determine the cetane number.
  • Page 64 Protection Agency (EPA) and European Certification biodiesel or biodiesel blends is related to the fuels. Perkins does not certify engines on any other typically lower volatility of biodiesel. In cylinder fuel. The user of the engine has the responsibility of...
  • Page 65 NOTICE system is a combine harvester. Perkins does not warrant the quality or performance of non-Perkins fluids and filters. Microbial contamination and growth can cause corrosion in the fuel system and premature plugging When auxiliary devices, accessories, or consum- of the fuel filter.
  • Page 66 Detailed instructions on the rate of which the fuel dispensed at 500 ppm water or less. cleaner must be use are on the container. • Perkins recommends the use of bulk fuel filter / Diesel Fuel Conditioner coalescer units which clean the fuel of both...
  • Page 67 “CENTS 15940”. The fuel should also meet requirements described in table 13 , Perkins Specification for Distillate Diesel Fuel, EN590, or latest ASTM D975 specification.

  • Page 68: Maintenance Recommendations

    Consult the OEM of the equip- To relieve the pressure from the coolant system, turn ment or your Perkins dealer regarding welding on a off the engine. Allow the cooling system pressure cap chassis frame or rail.
  • Page 69 Refer to the standards for the engine or consult a Illustration 39 g01075639 Perkins dealer or distributor to determine if the Use the example above. The current flow from the engine is operating within the defined parameters. welder to the ground clamp of the welder will not damage any associated components.
  • Page 70 SEBU9074-06 Maintenance Section Severe Service Application The operating environment, incorrect operating procedures, and incorrect maintenance procedures can be factors which contribute to a severe service application. Environmental Factors Ambient temperatures – The engine may be exposed to extended operation in extremely cold or hot environments.

  • Page 71: Maintenance Interval Schedule

    SEBU9074-06 Maintenance Section Maintenance Interval Schedule “ Cooling System Supplemental Coolant Additive i10085287 (SCA) - Test/Add“ ......84 Maintenance Interval Schedule “...

  • Page 72: Maintenance Interval Schedule

    SEBU9074-06 Maintenance Section Maintenance Interval Schedule “ Engine Crankcase Breather - Clean“ ..90 i10085289 Maintenance Interval Schedule “ Engine Oil and Filter - Change“....95 (Engines in Prime Power “...
  • Page 73 SEBU9074-06 Maintenance Section Engines in Prime Power Applications with Ratings Greater Than 635 ekW “ Engine Valve Rotators - Inspect“ ... . . 98 Every 3000 Service Hours or 2 Years “...

  • Page 74: Maintenance Interval Schedule

    SEBU9074-06 Maintenance Section Maintenance Interval Schedule “ Engine Oil Sample - Obtain“ ....93 i10085288 Maintenance Interval Schedule Every 500 Service Hours or 1 Year (Engines in Standby Applications “...
  • Page 75 SEBU9074-06 Maintenance Section Engines in Standby Applications with Ratings Greater Than 700 ekW “ Engine Valve Rotators - Inspect“ ... . . 98 Every Year “ Engine Valve Lash - Check“ ....98 Every 3000 Service Hours or 2 Years “...
  • Page 76 All personnel should also stay clear of the air compressor when the engine is operating and the air compressor is exposed. Consult your Perkins distributor for assistance.

  • Page 77: Battery - Recycle

    SEBU9074-06 Maintenance Section Air Tank Moisture and Sediment - Drain i08397622 i01878164 Air Tank Moisture and Battery - Replace Sediment - Drain (If Equipped) Batteries give off combustible gases which can Moisture and sediment in the air starting system can explode.

  • Page 78: Battery Or Battery Cable - Disconnect

    SEBU9074-06 Maintenance Section Battery Electrolyte Level - Check 8. Connect the cable from the NEGATIVE “-” terminal i06221249 on the starter motor to the NEGATIVE “-” battery Battery or Battery Cable - terminal. Disconnect i02747977 Battery Electrolyte Level - Check The battery cables or the batteries should not be removed with the battery cover in place.
  • Page 79 SEBU9074-06 Maintenance Section Belts - Inspect/Adjust/Replace Slippage of loose belts can reduce the efficiency of (Table 14, contd) the driven components. Vibration of loose belts can 645 ± 44 N 512 ± 44 N 311 ± 44 N Alternator cause unnecessary wear on the following (145 ±...
  • Page 80 SEBU9074-06 Maintenance Section Belts - Inspect/Adjust/Replace 5. Tighten nut and bolt (2) to a torque of 47 N·m If new drive belts are installed, check the drive belt (34 lb ft). Tighten nut and bolt (3) to a torque of tension again after 30 minutes of engine operation 70 N·m (51 lb ft).
  • Page 81 1. Flush the cooling system with clean water and a suitable cleaning agent in order to remove any Note: Inspect the water pump and the water debris. Refer to your Perkins distributor for temperature regulator after the cooling system has suitable cleaning agents.
  • Page 82 SEBU9074-06 Maintenance Section Coolant (ELC) - Change 1. Fill the cooling system with coolant/antifreeze. Refer to Operation and Maintenance Manual, “Fluid Recommendations” for more information on cooling system specifications. Do not install the cooling system filler cap. 2. Start and run the engine at low idle. Increase the engine rpm to 1500 rpm.
  • Page 83 SEBU9074-06 Maintenance Section Coolant Level - Check 5. Start the engine. Inspect the cooling system for NOTICE leaks and for the correct operating temperature. Fill the cooling system no faster than 19 L (5 US gal) per minute to avoid air locks. i08397612 3.
  • Page 84 Failure to replace the water temperature regulator on a regularly scheduled basis could cause severe en- gine damage. Perkins engines incorporate a shunt design cooling system and require operating the engine with a water temperature regulator installed. If the water temperature regulator is installed incor- rectly, the engine may overheat, causing cylinder head damage.
  • Page 85 SEBU9074-06 Maintenance Section Driven Equipment - Check Test for SCA Concentration 3. Add the correct amount of SCA. Refer to the Operation and Maintenance Manual, “Refill Heavy-Duty Coolant/Antifreeze and SCA Capacities and Recommendations” for more information on SCA requirements. NOTICE 4.

  • Page 86: Engine - Clean

    SEBU9074-06 Maintenance Section Engine - Clean The operation of a Perkins engine with an electronic Note: Caution must be used to prevent electrical unit injector which is improperly adjusted may reduce components from being damaged by excessive water engine efficiency. This reduced efficiency may result when the engine is cleaned.

  • Page 87: Engine Air Cleaner Element (Single Element) - Replace

    SEBU9074-06 Maintenance Section Engine Air Cleaner Element (Single Element) - Replace Replace the dirty air cleaner elements with clean air 6. Reset the air cleaner service indicator. cleaner elements. Inspect the gasket or the seal of the air cleaner element for damage. Maintain a i10085284 supply of suitable air cleaner elements for replacement purposes.

  • Page 88: Engine Air Cleaner Element (Dual Element)

    Servicing the Air Cleaner Element Note: The air filter system may not have been provided by Perkins. The procedure that follows is for a typical air filter system. Refer to the OEM information for the correct procedure.
  • Page 89 SEBU9074-06 Maintenance Section Engine Air Cleaner Service Indicator - Inspect Replace the dirty air cleaner elements with new air 3. Remove the primary air filter element (2) and cleaner elements. Before installation, the air cleaner remove the secondary air filter element (not elements should be thoroughly checked for tears shown) from air cleaner body (1).

  • Page 90: Engine Crankcase Breather - Clean

    Remove and Install”. Engine Mounts - Inspect Note: The engine mounts may not have been supplied by Perkins. Refer to the Original Equipment Manufacturer (OEM) information for further details on the engine mounts and the correct bolt torque. Inspect the engine mounts for deterioration and for correct bolt torque.
  • Page 91 Refer to the OEM information for the recommended torques. Illustration 56 g00110310 When the engine mounts are supplied by Perkins the Partial view of the oil level gauge maintenance procedure will be supplied in the (Y) “ADD” mark Disassembly and Assembly manual for your engine.
  • Page 92 SEBU9074-06 Maintenance Section Engine Oil Level - Check i07174061 Engine Oil Level - Check Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact the skin. Illustration 57 g06241718 Oil level gauge and oil filler (1) Oil filler cap (2) Oil level gauge Illustration 58...

  • Page 93: Engine Oil And Filter - Change

    Hot oil and hot components can cause personal Perkins recommends using a sampling valve in order injury. Do not allow hot oil or hot components to to obtain oil samples. The quality and the consistency contact the skin.
  • Page 94 Use of an oil filter that is not recommended by Perkins could result in severe damage to the en- Drain the Engine Lubricating Oil gine bearings, and crankshaft. As a result of the larg- er waste particles from unfiltered oil entering the engine lubricating system.
  • Page 95 SEBU9074-06 Maintenance Section Engine Oil and Filter - Change 5. The connections for the remote oil filter option are in Positions (1). Fill the Oil Pan 1. Remove the oil filler cap. Refer to this Operation and Maintenance Manual, “Fluid Recommendations”...
  • Page 96 NOTICE Perkins oil filters are manufactured to Perkins specifi- cations. Use of oil filters that are not recommended by Perkins could result in severe damage to the en- gine bearings, and crankshaft. Only use oil filters rec- Illustration 60 g06095732 ommended by Perkins.
  • Page 97 SEBU9074-06 Maintenance Section Engine Oil and Filter - Change Illustration 61 g06095752 Illustration 62 g03860982 Typical example 2. Clean sealing surfaces (1). 5. Ensure that the oil filter housing (4) is clean and 3. Apply clean engine oil to O ring seals (2) for the free from dirt.
  • Page 98 Only qualified service personel should perform this marks on the side of the oil level gauge. maintenance. Refer to the Service Manual or your au- thorized Perkins dealer or your Perkins distributor for the complete valve lash adjustment procedure. i06225025...
  • Page 99 6. Observe the position of the marks that are on the valve rotators. 2806A and 2806C Fuel Priming 7. If any valve fails to rotate, consult your Perkins distributor. 8. Install the covers for the valve mechanisms. Refer to the Disassembly and Assembly Manual, “Valve Cover - Remove and Install”...

  • Page 100: Fuel System Primary Filter (Water Separator) Element - Replace

    SEBU9074-06 Maintenance Section Fuel System Primary Filter (Water Separator) Element - Replace Note: The stronger the pressure in the fuel system 3. Unlock the fuel priming pump handle (1). Turn the quicker the engine will start. handle counter-clockwise. Operate the fuel priming pump handle until air free fuel is seen at the air purge valve.
  • Page 101 SEBU9074-06 Maintenance Section Fuel System Primary Filter (Water Separator) Element - Replace 2806A and 2806C Primary Filter NOTICE Do not fill fuel filters with fuel before installing them. The fuel will not be filtered and could be contaminated. Contaminated fuel will cause ac- celerated wear to fuel system parts.
  • Page 102 SEBU9074-06 Maintenance Section Fuel System Primary Filter (Water Separator) Element - Replace 7. Install new O ring seal (5) onto filter assembly (2). Lubricate the O ring seal (5) with clean engine oil. Also, lubricate the threads on the filter housing assembly (2) with clean engine oil.
  • Page 103 SEBU9074-06 Maintenance Section Fuel System Primary Filter/Water Separator - Drain 4. Remove the bowl (6) and O ring seals (5). Using a suitable tool, remove the spin on filter (4). 5. Ensure that the seal surface (2) is clean. Apply clean diesel fuel to the O ring seal (3) on the new spin on filter.
  • Page 104 SEBU9074-06 Maintenance Section Fuel System Secondary Filter - Replace 2. Close drain plug (1) and tighten to a torque of NOTICE 30 N·m (266 lb in). Ensure that the engine is stopped before any servic- ing or repair is performed. 2806D Water Separator Drain NOTICE Do not allow dirt to enter the fuel system.
  • Page 105 SEBU9074-06 Maintenance Section Fuel System Secondary Filter - Replace 2806A and 2806C Secondary Fuel Filter Illustration 75 g06110975 Typical example 4. Remove filter element (4) from filter housing (2) Illustration 74 g06110971 and discard the old filter element. Remove O ring Typical example seal (5) from filter housing (2) and discard the old O ring seal.
  • Page 106 SEBU9074-06 Maintenance Section Fuel System Secondary Filter - Replace 6. Install new O ring seal (5) onto filter assembly (2). Lubricate the O ring seal (5) with clean engine oil. Also, lubricate the threads on the filter housing assembly (2) with clean engine oil. 7.

  • Page 107: Grounding Stud - Inspect/Clean/Tighten

    SEBU9074-06 Maintenance Section Fuel Tank Water and Sediment - Drain 6. Turn the valves for the fuel lines (if equipped) to Some fuel tanks use supply pipes that allow water and sediment to settle below the end of the fuel the ON position.

  • Page 108: Hoses And Clamps - Inspect/Replace

    SEBU9074-06 Maintenance Section Hoses and Clamps - Inspect/Replace Inspect all hoses for leaks that are caused by the following conditions: • Cracking • Softness • Loose clamps Replace hoses that are cracked or soft. Tighten any loose clamps. Check for the following conditions: •...
  • Page 109 If you elect to perform an overhaul without the 9. Clean the cooling system filler cap. Inspect the services of a Perkins distributor or dealer, be aware cooling system filler caps seals. Replace the of the following recommendations.
  • Page 110 Overhaul Considerations The following list of circumstances indicate that the fuel injectors should be inspected more frequently: For an overhaul solution, contact your Perkins • Use of fuels that are not recommended in this distributor. Operation and Maintenance Manual, “Fluid Recommendations (General Fuel Information)”...
  • Page 111 Proper safeguards must be followed to help prevent accidents. Perkins recommends a scheduled inspection of the starting motor. If the starting motor fails, the engine i09670468 may not start in an emergency situation.
  • Page 112 If only one belt is replaced, the belt will the correct part numbers for the engine or consult a carry more load than the belts that are not replaced. Perkins distributor if a repair or replacement is The older belts are stretched. The additional load on needed.

  • Page 113: Warranty Section

    For a detailed explanation of the Emission Control operated and serviced in the United States and Warranty, contact your authorized Perkins dealer or Canada, including all parts of their emission your authorized Perkins distributor.

  • Page 114: Reference Information Section

    Maintenance records are a key element of a maintenance program that is correctly managed. Accurate maintenance records can help your Perkins dealer to fine-tune the recommended maintenance intervals in order to meet the specific operating situation. This should result in a lower engine operating cost.
  • Page 115 SEBU9074-06 Reference Information Section Maintenance Log i05204675 Maintenance Log Table 15 Engine Model Customer Identifier Arrangement Number Serial Number Service Quantity Of Service Item Date Authorization Hours Fuel...
  • Page 116 Why buy an Extended Service Contract? 1. No surprises - total protection from unexpected repair cost (parts, labor, and travel). 2. Enjoy longer lasting product support from Perkins global network. 3. Genuine Perkins parts ensure continued engine performance. 4. Highly trained technicians carry out all repairs.

  • Page 117: Index

    SEBU9074-06 Index Section Index Test for SCA Concentration ......85 Crushing Prevention and Cutting Prevention.. 16 After Starting Engine ........46 After Stopping Engine ........51 Air Compressor - Check (If Equipped) .... 76 Air Tank Moisture and Sediment - Drain (If Decommissioning and Disposal.....116 Equipped) ............
  • Page 118 SEBU9074-06 Index Section Visual Inspection.......... 98 2806D Water Separator Drain ....104 Engine Starting.......... 17, 42 Fuel System Secondary Filter - Replace ..104 Engine Stopping ........18, 51 2806A and 2806C Secondary Fuel Filter .. 105 Engine Valve Lash - Check ......98 2806D Secondary Fuel Filter.....
  • Page 119 Every 6000 Service Hours or 3 Years ..73 Power Take-Off Clutch - Check......110 Initial 500 Service Hours......72 Product Description......... 25 Overhaul ............73 Aftermarket Products and Perkins When Required..........72 Engines ............27 Maintenance Interval Schedule (Engines in Electronic Engine Features ......26 Standby Applications with Ratings Greater Engine Service Life........
  • Page 120 SEBU9074-06 Index Section 2806D ............38 Severe Service Application ......69 Environmental Factors......... 70 Incorrect Maintenance Procedures ..... 70 Incorrect Operating Procedures ....70 Starting Motor - Inspect ........111 Starting the Engine.......... 43 Problems with the Wiring Harness ....44 Starting Problems ........
  • Page 121 Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number:...
  • Page 122 SEBU9074 ©2024 Perkins Engines Company Limited All Rights Reserved February 2024...

This manual is also suitable for:

2806a-e18tta2806c-e18ta2806c-e18tta2806d-e18ta

Table of Contents