Related Manuals for Festo Compact Performance CPV Series
Summary of Contents for Festo Compact Performance CPV Series
- Page 1 Compact Performance Manual Electronics CPV valve terminal with direct link for the SDS (Smart Dis tributed System) Type CPV...−GE−SD−8 Manual 192206 en 0503b...
- Page 3 ........192206 E (Festo AG & Co., D 73726 Esslingen, Federal Republic of Germany, 2000) Internet: http://www.festo.com...
- Page 4 Contents and general safety instructions Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 5: Table Of Contents
Addressing the CPV valve terminal ....... . . 2−9 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 6 ............B−1 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 7: Designated Use
If to be used as an explosion−protected operating device, make sure that: S electrical contacts are not disconnected under tension S the completely fitted product with all plugs, adapters and protective caps complies at least with protection class IP 64. Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 8: Target Group
(PLC) and field bus systems. Service If you have any technical problems, please contact your local Festo Service. Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 9: Information On This Manual
CPV valve terminals with direct link for the Smart Distributed System. Information on fitting and on the pneumatic modules of the CPV valve terminal can be found in the "Pneumatics manual, P.BE−CPV−...". Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 10: Important User Instructions
This means that damage to property can occur if these instructions are not observed. In addition, the following pictogram indicates passages in the text which describe activities with electrostatically vulnerable components: Electrostatically vulnerable components: incorrect handling can cause damage to components. VIII Festo P.BE−CP−SD8−...−EN en 0503b... - Page 11 Pictograms Information: Recommendations, tips and references to other sources of information. Accessories: Details about necessary or useful accessories for the Festo product. Environment: Information on the environmental−friendly use of Festo prod ucts. Text markings The bullet marks activities which may be carried out in any desired order.
- Page 12 Contents and general safety instructions Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 13: Installation
Installation Chapter 1 1−1 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 14 ........1−24 1−2 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 15: General Instructions On Installation
The CPV valve terminal contains electrostatically vulner able components. S Do not therefore touch the contacts of the components S Observe the regulations for handling electrostatically vulnerable components. You will thereby prevent damage to the electronic compo nents. 1−3 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 16: Configuring The Cpv Valve Terminal
Diagnostic LED Field bus/operat ing voltage con nection Switch cover Address selector switches (station no.) DIL switch (mode selection/baud rate) Displays of the switching status of the CPV valve coils Fig. 1/1: Connecting and display elements 1−4 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 17: Setting Possibilities
Certain settings must be made for starting the integrated self test. These settings will be described in section 3, Diagnosis. Setting Automatic mode*) *) Manual mode: all other DIL switch settings for baud rate Fig. 1/2: Setting the automatic mode on the DIL switch 1−5 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 18: Opening And Closing The Cpv Valve Terminal
CPV valve terminal. The station number can be modified at any time. The station number last entered re mains stored in the CPV valve terminal. Example: Setting and saving the station number with the Honeywell Handheld Activator 1−6 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 19 The bus must be activated in order to synchronize the Handheld Activator, i.e. data exchange between bus slaves must be possible. 3. Press key F1 Select Device. The following menu will ap pear: Address: NONE − Select Device − Change Address − Options 1−7 Festo P.BE−CP−SD8−...−EN en 0503b...
- Page 20 1; ...; 126 Over 500 kBaud 1; ...; 126 Fig. 1/3: Automatic mode: Summary of possible station numbers with automatic mode Please note Station numbers may only be assigned once for each field bus line. 1−8 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 21: Setting The Baud Rate
Max. number of CPV valve terminals Permitted station numbers Up to 500 kBaud 1; ...; 98 over 500 kBaud 1; ...; 98 Fig. 1/5: Manual mode: Summary of max. number of valve terminals and permitted sta tion numbers 1−9 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 22: Setting The Baud Rate With Manual Mode
With manual mode the CPV valve terminal with direct connec tion for the Smart Distributed supports the following baud rates: 125 KBaud 250 KBaud 500 KBaud Fig. 1/6: Setting the baud rate with manual mode 1−10 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 23: Connecting The Cpv Valve Terminal
S Select the appropriate cross−sectional area and observe the voltage drop: on the supply cable (field bus cable) for the bus interface/internal logic and on the supply cable for the CPV valves. 1−11 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 24: Preparing The Connecting Cables
Use screened cables with a metal M12 plug for the field bus connection (see Appendix A, Accessories) Load voltage connection Use plugs from the Festo range for the load voltage con nection. These plugs should match the outer diameter of the cables used (see Appendix A, Accessories). - Page 25 4. Connect the ends of the conductors. 5. Replace the connecting part on the housing of the socket. Pull the cable back so that it is not looped inside the housing. 6. Tighten the strain relief. 1−13 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 26: Selecting The Power Unit
When selecting the power unit, check that it provides sufficient output. If necessary, ascertain the total current consumption in accordance with the following table. Include an EMERGENCY STOP function in the load voltage circuit for the CPV valve coils. 1−14 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 27: Connecting The Load Voltage For The Cpv Valves
With the external fuse, you can prevent functional damage to the CPV valve terminal in the event of a short circuit. The load voltage is supplied via a 4−pin M12 plug on the CPV valve terminal. 1−15 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 28 Make sure that the load voltage lies within the per mitted tolerances, even under full operating conditions. Please note Check to see if additional pressure switch−off is required for your machine/system in the case of an EMERGENCY STOP. 1−16 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 29: Earthing
Observe the following when connecting the 24V load voltage supply (pin 2): The tolerance 21 V ... 26.4 V DC must be observed. Use a cable with sufficient cross−sectional area to connect the earth connection on the CPV valve terminal. 1−17 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 30 The bus interface and the internal logic are supplied with power via the field bus connec tion Fig. 1/10: Example connecting the load voltage and earthing respectively 1−18 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 31: Connecting The Field Bus
(see also Ap pendix A, Accessories). Please note Refer to your PLC manual or your bus interface manual for information on the T−adapters and the maximum branch line length permitted for your controller. 1−19 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 32 1. Installation Field bus Power supply Screening/shield T−adapter Branch line Microprocessor Valve driver + 24 V Fig. 1/11: Structure and connection of bus interface 1−20 Festo P.BE−CP−SD8−...−EN en 0503b...
- Page 33 Recommendation: Place the power unit in the centre of the bus. The following tolerance for the bus interface supply applies to Festo CPV valve terminals: = 25 V = 11.5 V 1−21...
- Page 34 24 V DC bus in terface/logic sup GND/0 V bus in terface/logic sup Data − (CAN_L) Data + (CAN_H) Earthing by means of a metal M12 socket Fig. 1/12: Assignment of the bus interface 1−22 Festo P.BE−CP−SD8−...−EN en 0503b...
- Page 35 CAN_L Data −/CAN_L GND bus n.c. n.c. Screening/ Hous shield n.c. CAN_H Data +/CAN_H n.c. + 24 V + 24 V bus n.c. = not connected Fig. 1/13: Pin assignment of the Smart Distributed System 1−23 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 36: Fitting The Terminating Resistor
To do this clamp the wires of the resistor together with those of the field bus cable between Data + (CAN_High, pin 4) and Data − (CAN_Low, pin 3) on the bus cable socket. 1−24 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 37 Crimp the wires of the resistor and of the bus cable in com mon end sleeves in order to guarantee reliable electrical contact. Terminating resis tor 120 Ohm, 0.25 W Fig. 1/14: Fitting the terminating resistor 1−25 Festo P.BE−CP−SD8−...−EN en 0503b...
- Page 38 1. Installation 1−26 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 39: Commissioning
Commissioning Chapter 2 2−1 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 40 Addressing the CPV valve terminal ....... . . 2−9 2−2 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 41: Commissioning A Smart Distributed System Master
S Mark the CPV valve terminal with the station number 2 (only Connecting the valve terminal with the field bus necessary S Carry out bus configuration (baud rate, I/O assignment) after 1b) S If necessary, carry out I/O test 2−3 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 42: Summary Of The Implemented Object Model
1 6 8 ID no. Word Partner Logical Byte SDS−ID 1 address list Unused Unused Software version ASCII Undefined V 1.31 (or higher) Diagnostic error Byte counter Diagnostic error Long Word Register Unused Serial number Long Individual 2−4 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 43 VALVE Name Unused Unused Unused Output variable Boolean Undefined Status of outputs U = unsigned; R = read only; RW = Read/write related to station number n Fig. 2/1: Summary of Implemented attributes (output model)" 2−5 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 44: Summary Of Implemented Actions"
Serial no. U 16 device Partner ID U 32 Read primitive Attribute ID Attribute ID Primitive tag U 32 U = unsigned; r = read only; rw = read/write Fig. 2/2: Summary of Implemented actions" 2−6 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 45: Summary Of Implemented Events
(in accordance with the "Multiple Binary Out put Object" profile). Event ID Function Output data para Output data parameter meters type Diagnostic event counter Counter value None U = unsigned Fig. 2/3: Summary of Implemented events" 2−7 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 46: Basic Rules For Addressing
The diagram below shows the addressing sequence of the indi vidual CPV valve plates. 0−1 4−5 8−9 12−13 2−3 6−7 10−11 14−15 Fig. 2/4: Address assignment of a CPV valve terminal 2−8 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 47: Addressing The Cpv Valve Terminal
Bit 1 Byte 1 =: Bit 2; Bit 3 Byte 1 =: Bit 4; Bit 5 3 4 5 6 7 8 Byte 1 =: Bit 6; Bit 7 Fig. 2/5: Assignment of the outputs 2−9 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 48 2. Commissioning 2−10 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 49: Diagnosis
Diagnosis Chapter 3 3−1 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 50 Reaction to faults in the control system ......3−11 3−2 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 51: Summary Of Diagnostic Possibilities
Green LED Status display of operating mode (communication started/stopped) Red LED Error display Undervoltage on CPV valves or Incorrect station number Yellow LED Valve status display Diagnosis by valve test Integrated test routine for valves 3−3 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 52: Diagnosis By Means Of Leds
The tables below show how the various operating states are indicated by the LEDs. 3.2.1 Normal operating status In normal operating status the green LED DIAG lights up. Reaction Signal Colour Operating status Error treatment Green Communication started None 3−4 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 53: Error Diagnosis
(LED flashes red/green alternately) Station number = 0, Correct station number (with manual mode) fault when self test starts Repeat test Undervoltage in valve Check voltage supply supply ( 20.4V) = lights up; = flashes; = out) 3−5 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 54: Valves
Switching position Logic 1 (signal present) Basic position Logic 1 but operating voltage of valves is below permitted tolerance range (DC < 20.4 V) compressed air supply not correct, pilot exhaust air blocked servicing required 3−6 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 55: Testing The Valves
Constant switching from byte 0 to byte 1 and vice versa. Serial All the valves of a byte are switched on/off one after the other at intervals of 1s. Switch on all valves All the valves are switched on. 3−7 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 56: Preparing The Self Test
The following setting elements can be found on the CPV valve terminals: Switch cover Screw connector for switch cover Address selector switch (for select ing test routine) DIL switch (mode selection/start self test) Fig. 3/3: Setting elements 3−8 Festo P.BE−CP−SD8−...−EN en 0503b... -
Page 57: Selecting The Test Routine
DIL switches. Preselect self test Start self test Fig. 3/5: Start self test Starting the test routine 1. Switch off the operating voltage supplies of the bus inter face/internal logic. 2. Open the switch cover. 3−9 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 58 The procedure must then be repeated. Stopping the test routine 1. Switch off the operating voltage supplies of the bus inter face/internal logic. 2. Reset the DIL switch elements to their original positions. 3−10 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 59: Error Treatment
S Unilaterally−actuated valves move to the basic position S Double−olenoid valves remain in the current position S Mid−position valves move to the mid−position (depend ing on valve type) pressurized, exhausted or blocked. 3−11 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 60 3. Diagnosis 3−12 Festo P.BE−CP−SD8−...−EN en 0503b...
- Page 61 Technical Appendix Appendix A A−1 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 62: A. Technical Appendix
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Page 63: A.1 Technical Specifications Of The Cpv Valve Terminal With Direct Connection For Smart Distributed System
Operating voltage of bus interface/internal logic Operating voltage rated value DC 24 V tolerance 11.5 ... 25 V Current consumption rated value 50 mA tolerance " 20 % Residual ripple 4 Vpp (within tolerance) Electrical isolation Bus interface optically isolated A−3 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 64 Residual ripple 4 Vpp (within tolerance) Electromagnetic compatibility Elektromagnetic compatibility Interference emitted Tested as per DIN EN 61000−6−4 (industry) Immunity against interference Tested as per DIN EN 61000−6−2 (industry) The component is intended for industrial use. A−4 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 65: A.2 Accessories
Franz Binder GmbH & Co., Rötelstraße 27, 74172 Neckars− ulm, Germany. Type Order no. Cable diameter Series 713 M12x1 99−1430−814−04 4 − 6 mm (PG 7) Series 713 M12x1 99−1430−812−04 6 − 8 mm (PG 9) A−5 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 66 The Handheld Activator from Honeywell can be used for set ting the station number: Manufacturer Type Honeywell SDS−C1ACT−1000 The following field bus cable has proved to be suited for the Smart Distributed System: Manufacturer Supplier MOLEX Honeywell A−6 Festo P.BE−CP−SD8−...−EN en 0503b...
- Page 67 United States United Kingdom Germany TURCK Inc. MTE TURCK Ltd. Hans Turck Gmbh & Co. KG 3000 Campus Drive Stephenson Road Witzlebenstraße 7 Plymouth Leigh−on−Sea 45472 Mülheim an der Ruhr MN 55441−2656 Essex SS9 5LS A−7 Festo P.BE−CP−SD8−...−EN en 0503b...
- Page 68 A. Technical Appendix A−8 Festo P.BE−CP−SD8−...−EN en 0503b...
- Page 69 Index Appendix B B−1 Festo P.BE−CP−SD8−...−EN en 0503b...
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Page 70: B. Index
............B−1 B−2 Festo P.BE−CP−SD8−...−EN en 0503b... - Page 71 ....... . . 3−5 normal operating status ......3−4 B−3 Festo P.BE−CP−SD8−...−EN en 0503b...
- Page 72 ......1−10 Reaction to faults in the control system ... . . 3−11 B−4 Festo P.BE−CP−SD8−...−EN en 0503b...
- Page 73 User instructions ....... . . VIII B−5 Festo P.BE−CP−SD8−...−EN en 0503b...
- Page 74 B. Index B−6 Festo P.BE−CP−SD8−...−EN en 0503b...