Table of Contents
Advertisement
Quick Links
—
A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N
ProcessMaster wafer FEM610
Electromagnetic flowmeter
Introduction
—
FEM610
FET610
Electromagnetic flowmeter can measure the volume
flowrate and the mass flowrate (based on a fixed
density to be programmed).
The wafer flowmeter that delivers
the power to solve your most
demanding process applications.
Measurement made easy
Additional Information
Additional documentation on ProcessMaster
FEM610 is available for download free of charge at
www.abb.com/flow.
Advertisement
Table of Contents
Related Manuals for ABB ProcessMaster wafer FEM610 Series
Summary of Contents for ABB ProcessMaster wafer FEM610 Series
- Page 1 Measurement made easy Introduction Additional Information — FEM610 FET610 Electromagnetic flowmeter can measure the volume Additional documentation on ProcessMaster flowrate and the mass flowrate (based on a fixed FEM610 is available for download free of charge at density to be programmed). www.abb.com/flow.
-
Page 2: Table Of Contents
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A Contents Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installing the connecting cables . - Page 3 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A Diagnosis / error messages . . . . . . . . . . . . . . . . 62 Calling up the error description .
-
Page 4: Safety
ABB will gladly support you in selecting the The operating company must strictly observe the applicable materials, but cannot accept any liability in doing so. -
Page 5: Design And Function
IP rating IP 65 / IP 67 / Type 4X for remote sensor assembly Approvals for sensor CRN (Canadian Reg.Number) Pending Further approvals At www.abb.com/flow or on request. Transmitter Model FET612 Housing Integral mount design (see Fig. 1), remote mount design. -
Page 6: Model Variants
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Design and function Model variants This principle is applied to a conductive fluid in the measuring tube through which a magnetic field is generated Integral mount design perpendicular to the flow direction (see Fig. -
Page 7: Product Identification
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A Product identification Name plate Integral mount design Remote mount design FEM612 FEM611 Figure 3 Name plate integral G12003 mount design (example) Type designation... -
Page 8: Transport And Storage
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A Transport and storage Inspection Flange devices ≤ 18“ (DN 450) Check the devices immediately after unpacking for possible • Carrying straps must be used to transport flange designs damage that may have occurred from improper transport. -
Page 9: Installation
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A Installation Installation conditions General information Devices with an ETFE liner The following points must be observed during installation: •... -
Page 10: Devices With A Wafer-Type Design
Nut with washer Centering sleeves Figure 6 Installation set for wafer-type installation (example) Mounting position For devices with a wafer-type design, ABB offers an installation set as an accessory that comprises threaded rods, nuts, washers and centering sleeves for installation. Flow direction Figure 7 Flow direction The device measures the flowrate in both directions. -
Page 11: Minimum Distance
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Installation . . .Installation conditions Inlet and outlet sections Minimum distance ProcessMaster FEMxxx Distance D: ≥ 3.3 ft (1.0 m) Figure 10 Minimum distance Double elbow Turn-off component... -
Page 12: Free Inlet Or Outlet
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Installation . . .Installation conditions Installation in the vicinity of pumps Free inlet or outlet Figure 12 Free inlet or outlet Do not install the flowmeter at the highest point or in the draining off side of the pipeline, flowmeter runs empty, air bubbles can form. - Page 13 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Installation Figure 15 Using reduction pieces Transition piece Determine the resulting pressure loss when using transition pieces: Calculate the diameter ratio d/D.
-
Page 14: Installing The Sensor
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Installation Installing the sensor Opening and closing the terminal box WARNING Note Potential damage to device. Risk of injury due to live parts . •... -
Page 15: Rotating The Lcd Indicator
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Installation Rotating the LCD indicator Grounding the flowmeter sensor General information on ground connections Depending on the installation position, the LCD display can be rotated in 4 increments of 90°... -
Page 16: Metal Pipe With Loose Flanges
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Installation . . .Grounding the flowmeter sensor Plastic pipes, non-metallic pipes or pipes with insulating liner Metal pipe with loose flanges G12022 G12023 Figure 22 Plastic pipes, non-metallic... -
Page 17: Installation And Grounding In Pipelines With Cathodic
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Installation . . .Grounding the flowmeter sensor Installation and grounding in pipelines with cathodic corrosion protection The installation of electromagnetic flowmeters in systems with cathodic corrosion protection must be made in... -
Page 18: Electrical Connections
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Installation Electrical connections Installing the connecting cables Observe the following points when routing signal cables: WARNING • A magnet coil cable (red and brown) is run parallel to the Risk of injury due to live parts signal lines (violet and blue). -
Page 19: Connection Via Cable Conduit
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Installation Connection with IP rating IP 68 Connection via cable conduit G12036 Figure 27 Installation set for cable conduit G10171 Figure 28 Maximum flooding height Note... - Page 20 F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Installation Potting the terminal box on-site Procedure If the terminal box is to be potted subsequently on-site, a special two-component potting compound can be ordered separately (order no.
-
Page 21: Electrical Connection
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Installation Electrical connection 1+ 2- 31 32 41 42 51 2S E2 E1 1S 164 ft (50 m) 2S E2 E1 1S G12018... -
Page 22: Electrical Data For Inputs And Outputs
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Installation Electrical data for inputs and outputs Digital output 41 / 42, 51 / 52 Can be configured as pulse, frequency or binary output. Power supply L / N, 1+ / 2- AC power supply 16 ... -
Page 23: Connection To Integral Mount Design
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Installation Connection to integral mount design 31 32 41 42 51 10 (0.4) 15 (0.6) M 20 mm / 1/2"... -
Page 24: Connection To Remote Mount Design
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Installation Connection to remote mount design Transmitter side Note 70 (2.76) Use wire end sleeves. (0.8) • Wire end sleeves 0.75 mm2 (AWG 19), for shielding (1S, 2S). - Page 25 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Installation Transmitter 1+ L 2- N 42/52 3 S2 E2 E1 S1 M1M2 M 20 mm / 1/2"...
- Page 26 F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Installation Sensor 3 S2 E2 E1 S1 M1M2 M 20 mm / 1/2" G12029 Figure 37 Connection to sensor in remote mount design (example) Terminals for signal cable Terminal for potential equalization Note...
-
Page 27: Commissioning
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A Commissioning Safety instructions Write-protection switch, service LED and local operating interface CAUTION Risk of burns due to hot measuring media The device surface temperature may exceed 158 °F (70 °C), depending on the measuring medium temperature. -
Page 28: Checks Prior To Commissioning
• The correct grounding of the sensor. Alternatively, the ProcessMaster FEM610 can also be • The ambient conditions must meet the requirements set commissioned and operated via ABB Asset Vision Basic out in the technical data. (FEx61x DTM). • The power supply must meet the requirements set out on the identification plate. -
Page 29: Parameterization Via The Infrared Service Port
PC / notebook and the FZA100 infrared configure the device via the device's local operating interface. service port adapter. In conjunction with the HART-DTM and the software "ABB AssetVision" available at www.abb.com/flow, all parameters All parameters can also be set using the HART DTM available can also be set without the need for a local display. -
Page 30: Factory Settings
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Commissioning Factory settings Parameterization via the "Easy Setup" menu function The device can be factory parameterized to customer specifications upon request. - Page 31 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Commissioning . . .Parameterization via the "Easy Setup" menu function Menu Easy Setup Easy Setup Qv Max 1 25.000 ugal/s Exit...
- Page 32 F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Commissioning . . .Parameterization via the "Easy Setup" menu function Easy Setup Easy Setup Pulse Width Low Alarm 30.00 ms 3.500 mA Next...
- Page 33 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Commissioning . . .Parameterization via the "Easy Setup" menu function Zero point adjustment of the flowmeter Note Prior to starting the zero point adjustment, make sure that: •...
-
Page 34: Measuring Range Table
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Commissioning Measuring range table The flow range end value can be set between 0.02 x Q DN and 2 x Q Nominal diameter Min . -
Page 35: Operation
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A Operation Safety instructions The LCD indicator has capacitive operating buttons. These CAUTION enable you to control the device through the closed housing Risk of burns due to hot measuring media cover. -
Page 36: Menu Levels
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Operation Menu levels Process display Information level Configuration level (Operator Menu) (Configuration) ...Operator Page 1 ... n Easy Setup Autoscroll Device Info Diagnostics... -
Page 37: Process Display
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Operation Process display Switching to the information level (Operator menu) On the information level, the operator menu can be used to display diagnostic information and choose which operator pages to display. -
Page 38: Error Messages On The Lcd Display
The error messages are also divided into the following areas: Standard All the parameters can be changed. Service Only ABB Customer Service has access to the Service Range Description menu. Operation Error / alarm due to the current operating conditions. -
Page 39: Selecting And Changing Parameters
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Operation . . .Switching to the configuration level Selecting and changing parameters (parameterization) Entry from table Once you have logged on to the corresponding access When an entry is made from a table, a value is selected from a level, you can edit or reset the password. - Page 40 F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Operation . . .Selecting and changing parameters Exiting the setup For some menu items, values must be entered. If you don't Parameter name want to change the parameter, you can exit the menu as described below.
-
Page 41: Parameter Overview
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Operation Parameter overview Note This overview of parameters shows all the menus and parameters available on the device. Depending on the version and configuration of the device, not all of the menus and parameters may be visible in it. - Page 42 F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Operation . . .Parameter overview Transmitter Type Transmitter ID Transm.Serial No. FW Device Ver..T ransmitter Version FW Device Part Nr.
- Page 43 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Operation . . .Parameter overview Unit Massflow Qm . . .Units Unit Mass Tot. Damping Unit Volumeflow Qv Damping On/Off...
- Page 44 F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Operation . . .Parameter overview Output Value Freq. Upper Frequency . . .Setup Freq Output Logic Output Action .
- Page 45 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Operation . . .Parameter overview Simulation Switch . . .Simulation Mode Qm Massflow [unit] Qm Massflow [%] .
-
Page 46: Parameter Descriptions
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Operation Parameter descriptions Selection Code Description Available units Grams per second g/min Grams per minute For certain parameters it is possible to choose among the following units. -
Page 47: Menu: Easy Setup
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Operation . . .Parameter descriptions Menu: Easy Setup Menu / parameter Description Easy Setup Language Selection of the menu language (German, English, French, Spanish, Italian, Chinese, Portuguese). -
Page 48: Menu: Device Info
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Operation . . .Parameter descriptions Menu: Device Info This menu is only used to display the device parameters. The parameters are displayed independently of the configured access level, but cannot be changed. - Page 49 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Operation . . .Parameter descriptions . . .Menu: Device Info Menu / parameter Device Info / . . . T ransmitter Transmitter Type Type of transmitter, e.
-
Page 50: Menu: Device Setup
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Operation . . .Parameter descriptions Menu: Device setup Menu / parameter Device Setup . . .Access Control Selection of submenu ‘...Access Control’ using . - Page 51 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Operation . . .Parameter descriptions Menu: Device setup Menu / parameter Device Setup / . . .Sensor / . . .Operating Mode Sets the measuring direction for the sensor.
- Page 52 Indicates whether the Verification function is enabled. Sets the device-specific code for activating the Verification function. To use this function subsequently, contact the ABB service team or sales organization. Verifying Capab.Code After entering the code, restart the device (e.g. using the parameter "Device Reset" or by briefly switching off the power supply).
-
Page 53: Menu: Display
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Operation . . .Parameter descriptions Menu: Display Menu / parameter Description Display Selection of menu language. Language (German, English, French, Spanish, Italian, Chinese, Portuguese). -
Page 54: Menu: Input/Output
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Operation . . .Parameter descriptions Menu: Input/output Menu / parameter Description Input/Output ...Curr.Out 31/32 Selection of submenu ‘...Curr.Out 31/32’ using ...Dig.Out 41/42 Selection of submenu ‘...Dig.Out 41/42’... - Page 55 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Operation . . .Parameter descriptions . . .Menu: Input/output Menu / parameter Description Input/Output / ...Dig.Out 41/42 Selection of the operating mode for the digital output 41 / 42.
- Page 56 F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Operation . . .Parameter descriptions . . .Menu: Input/output Menu / parameter Description Input/Output / ...Dig.Out 41/42 / ...Setup Logic Output Selection of binary output function.
-
Page 57: Menu: Process Alarm
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Operation . . .Parameter descriptions . . .Menu: Input/output Menu / parameter Description Input/Output / ...Dig.Out 51/52 / ...Setup Logic Output Selection of binary output function. -
Page 58: Menu: Diagnostics
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Operation . . .Parameter descriptions Menu: Diagnostics Menu / parameter Description Diagnostics . . .Maintenance control Selection of submenu ‘...Maintenance control’ using . - Page 59 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Operation . . .Parameter descriptions . . .Menu: Diagnostics Menu / parameter Description Diagnostics / . . .Diagnosis Control / . . .Noise Check Start Noise Check Start the ‘Noise Check’...
- Page 60 F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Operation . . .Parameter descriptions . . .Menu: Diagnostics Menu / parameter Description Diagnostics / . . .Diagnosis Values All values in this menu are for informational and service purposes only.
-
Page 61: Menu: Totalizer
Allows to edit/preset the totalizer values (e.g. when replacing the transmitter). Massflow Fwd Massflow Rev Volumeflow Fwd Volumeflow Rev Software history In accordance with NAMUR recommendation NE53, ABB offers a transparent and traceable software history. Device software package FEx630 (device firmware package) Design Issue date Type of change Description Ordering number 00.01.04... -
Page 62: Diagnosis / Error Messages
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A Diagnosis / error messages Calling up the error description Process display Electronics to switch to the information level (Operator Menu). Operator Menu Diagnostics Back... -
Page 63: Error Messages
With integral design: Call service. With FEB communication error. EMC Hardware. Incorrect wiring between sensor remote design: Check for wiring fault F098.012 / Electronics disturbance. Call ABB Service. and transmitter. Wrong or no connection between sensor and remote transmitter. Call between those two boards. service Check for incorrect coil wiring (terminals M1 Coil regulation error. -
Page 64: Function Check
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Diagnosis / error messages . . .Error messages Error no . / Range Text on the LCD display Cause Remedy Curr.Out 31 / 32 com error. -
Page 65: Operation Outside Of Specifications (Out Of Spec.)
DC feedback regulation. Check Galvanic voltages at the measuring S041.034 / Electronics conditions of application. Call Contact ABB Service. electrodes. service. Conductivity of measuring medium is not evenly distributed (e.g., directly after injection points). -
Page 66: Overview
Electronics Alarm". application. Call service. FEB communication F098.012 / error. 0 Hz Electronics EMC disturbance. Call ABB Service. Coil regulation error. F097.029 / Check wiring of 0 Hz Electronics sensor coils. Call service. F096.043 / SIL self check alarm. Current value - no... - Page 67 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Diagnosis / error messages . . .Overview Error no . / Range Error text Current output Digital output Pulse output...
- Page 68 F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Diagnosis / error messages . . .Overview Error no . / Range Error text Current output Digital output Pulse output LCD display Error maskable?
-
Page 69: Maintenance
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A Maintenance Safety instructions Flowmeter sensor The flowmeter sensor is largely maintenance-free. WARNING The following items should be checked annually: Risk of injury due to live parts . -
Page 70: Repair
Note Component Order number Fuse (T 500 mA, 250 V) for power Spare parts can be ordered from ABB Service: 3KQR000443U0100 supply, suitable for all devices Please contact Customer Center Service listed on page 4 for nearest service location. -
Page 71: Replacing The Lcd Indicator
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Repair Replacing the LCD indicator G12030 Figure 46 Replace LCD indicator Replace the LCD indicator as follows: Switch off the power supply. -
Page 72: Replacing The Transmitter
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Repair Replacing the transmitter G12032 Replace the transmitter electronic as follows: Figure 47 Replacing the transmitter electronic Integral mount design Switch off the power supply. -
Page 73: Replacing The Flowmeter Sensor
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Repair Replacing the flowmeter sensor G12033 Figure 48 Sensor replacement Replace the sensor as follows: Terminal for signal cable Switch off the power supply. -
Page 74: Loading The System Data
Processing its disposal or must observe the following regulations for shipping purposes: All devices delivered to ABB must be free from any hazardous materials (acids, alkalis, solvents, etc.). Please contact Customer Center Service listed on page 4 for nearest service location. -
Page 75: Recycling And Disposal
• If it is not possible to dispose of old equipment properly, ABB Service can take receipt of and dispose of returns for a fee. Bear the following points in mind when dismounting the... -
Page 76: Specification
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A Specification Note The device data sheet is available in the ABB download area at www.abb.com/flow. Permitted pipe vibration In accordance with EN 60068-2-6. -
Page 77: Measuring Medium Temperature
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Specification Temperature Data Temperature Data . . .ProcessMaster – Temperature data Ambient temperature as a func�on of measuring medium temperature Ambient temperature as a func�on of measuring medium temperature Ambient temperature as a function of measuring medium temperature Integral design:... -
Page 78: Processmaster - Material Load For Process
) depending on measuring medium medium temperature (T ) and the liner materiall. medium Nominal medium Lining material diameter [mbar abs] medium 1-4“ ETFE < 266 °F (130 °C) (DN 25 ... 100) Liner approvals on request; please contact ABB. - Page 79 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Specification . . .ProcessMaster – Material load for process connections medium medium medium medium [bar] [psi] [bar]...
-
Page 80: Appendix
We hereby state that the devices/components shipped have been cleaned and are free from any dangerous or poisonous substances. Town/city, date Signature and company stamp Declarations of conformity Note All documentation, declarations of conformity, and certificates are available in ABB's download area. www.abb.com/flow... -
Page 81: Torque Information
FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A . . .Appendix Torque information Tightening torques for sensors Note The specified torques are valid only for greased threads and piping that is not subject to tensile stress. ProcessMaster in wafer-type design ANSI Class 150 ANSI Class 300... -
Page 82: Overview Parameter Settings
F EM610 | P RO CE SSM AST ER | O I /F E M 610- EN RE V. A . . .Appendix Overview parameter settings (factory default settings) Parameter Possible parameter settings Factory default settings Sensor Tag Alphanumeric, max. 20 characters None Sensor Location Tag Alphanumeric, max. - Page 83 FE M610 | P R OC ESS M A ST E R | OI /F E M 6 10- E N R EV. A Notes...
- Page 84 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.