Summary of Contents for ABB ProcessMaster Water FEW620
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Alternatively simply scan this code: overcome skills barriers Digital communication such as HART or Modbus combined with real-time ProcessMaster FEW620 ProcessMaster FEP620 diagnostics make ProcessMaster incredibly easy to work with. My Measurement Assistant The app that puts ABB measurement device support at your fingertips:...
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Contents Safety ...............3 4.4.9 Mixed system pipeline with corrosion protection and functional earth poten- 1.1 General information and instructions ....3 tials ..............
Prior to using corrosive and abrasive measurement media, the testing, repair and maintenance of electrical products. operator must check the level of resistance of all parts coming into contact with the measuring medium. ABB will gladly 1.2 Warnings support you in selecting the materials, but cannot accept any liability in doing so.
OIML defined value Q3/Q1(R) for calibration Label indicating whether the device is Calibration value Sz (zero point) subject to the Pressure Equipment Directive Calibration value Ss (range) Authorized Representative: ABB AG FCC logo = maximum permissible ambient temperature amb. CE Marking...
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C Figure 2 FEX Nameplate, English 2.2 Overview Integral mount design Remote mount design FEW621, FEP621 FET622 FEW622, FEP622...
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Transport and storage 3.1 Inspection 3.2.1 Flange devices ≤ DN 450 Check the devices immediately after unpacking for possible •...
Make sure cavitation (e.g. caused by Valves) does not occur within the Flowmeter tube. • ABB recommends using gaskets made from rubber or rubber- like sealing materials. • Do not remove the sealing plugs in the cable glands until you are ready to install the electrical cable.
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C ...4 Installation ...4.1 Installation conditions 4.1.8 Inlet and outlet sections 4.1.6 Mounting position Ⓐ...
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C 4.1.9 Free inlet or outlet 4.1.11 Installation in the vicinity of pumps Ⓐ...
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C ...4 Installation 4.2 Installing the sensor ...4.1 Installation conditions 4.1.12 Installation in pipelines with larger nominal NOTICE...
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C 4.3.3 Conduit adaptor installation NOTICE Impairment of the IP rating • Make sure that the cover of the power supply terminals is mounted correctly.
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C ...4 Installation ...4.4 Grounding the flowmeter sensor 2 Use a copper wire (at least 2.5 mm²...
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C 4.4.7 Installation and grounding in pipelines with cathodic corrosion protection The installation of electromagnetic flowmeters in systems with cathodic corrosion protection must be made in compliance with the corresponding system conditions.
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C ...4 Installation 4.5 Electrical connections 4.5.2 Installing the connecting cables WARNING Observe the following points when routing signal cables: Risk of injury due to live parts.
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C 4.5.3 Connection using a cable conduit 4.5.4 Connection with IP 68 rating ①...
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C ...4 Installation ...4.5 Electrical connections Potting the terminal box Procedure If the terminal box is to be potted subsequently on-site, a special two-component potting compound can be ordered...
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C 4.5.5 Electrical connection Connection diagram IMPORTANT (NOTE) The power supply for the optional pre-amplifier is provided via terminals S1 and S2.
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C ...4 Installation ...4.5 Electrical connections Electrical data for inputs and outputs Modbus Communication Power supply L/N, 1+ / 2- The modbus protocol settings is shown in the following table:...
Float 64bit ReadOnly Digital outputs 41/42 and 51/52 are not electrically Single TUSIGN8 dynamic F64ROD isolated from each other. Float 32bit ReadOnly dy- If a mechanical counter is used, ABB recommend setting • Single TDOUBLE namic F32ROD a pulse width of ≥30 ms and a maximum frequency (f Unsigned Integer 8bit of ≤ 3 kHz.
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Connection examples Connection versions digital output 41 / 42, 51 / 52 Input and output functions are configured via the device Depending on the wiring of digital outputs DO 41 / 42 and 51 / software in accordance with the desired application.
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C ...4 Installation ...4.5 Electrical connections 4.5.6 Connection to integral mount design Figure 32 Connection to integral design Notes: Cable selection: to fix the cable in the gland, cable shall meet 6mm≤...
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C 4.5.7 Connection to remote mount design Transmitter side 70 (2.76) Note...
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C ...4 Installation ...4.5 Electrical connections Figure 35 Connection to transmitter in remote mount design (example) NOTICE NOTICE...
① ② Local operating interface Programming plug ③ PC/notebook ④ Special commissioning cable of ABB service ① Write protection switch and Service LED 3KX065690U0100(can be ordered from ABB) Figure 37 Write protection switch A: Write-protect switch off B:Write-protect switch on...
The LCD display shows the following display during the requires a PC/notebook and a USB interface cable. startup process: All parameters can also be set using the HART-DTM available www.abb.com/flow and FIM software. The process display is displayed after the startup process. 5.5 Parameterization via the “Easy Set-up”...
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C to call up the edit mode. to select “Easy Set-up”.
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C ...5 Commissioning ...5.5 Parameterization via the “Easy Set- up” menu function 28 Use to call up the edit mode.
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C 5.6 Measuring range table The flow range end value can be set between 0.02 × Q DN and 2 x Q Nominal diameter Lower range value...
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C Operation 6.1 Safety instructions The LCD indicator has capacitive operating buttons. These CAUTION enable you to control the device through the closed housing cover.
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C 6.3 Menu levels Process display Information level Configuration level (Operator Menu) (Configuration)
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C ...6 Operation ...6.3 Menu levels 6.3.1 Process display 6.3.2 Switching to the information level (operator menu) On the information level, the operator menu can be used to display diagnostic information and choose which operator pages to be displayed.
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C 6.3.3 Error messages on the LCD display In the event of an error, a message consisting of a symbol and text (e.g.
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C Operation Process display Switching to the information level On the information level, the operator menu can be used to display diagnostic information and choose which operator pages to display.
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All the parameters can be changed. Configuration Error / alarm due to device configuration. Service Only ABB Customer Service has access to the Service Note menu. For a detailed description of errors and troubleshooting instructions, please see Diagnosis / error messages on...
: ******* RSTUVWXYZ 0123456 Back Select 4. Contact ABB Service and request a one-time password, stating the ‘ID’ and ‘Pin’ shown. 5. Enter the one-time password. Note The one-time password is only valid once and needs to separately requested with each password reset.
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Selecting and changing parameters Parameter name Entry from table 12.3456 [unit] When an entry is made from a table, a value is selected from a...
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C ... 7 Operation ... Switching to the configuration level (parameterization) Parameter overview Exiting the setup For some menu items, values must be entered.
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Device Info ...Sensor QmaxDN Type Meter Size ...Transmitter Qm Max DN Qv Max DN...
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C … 7 Operation … Parameter overview Device Setup ...Access Control Standard Password ...Sensor ...Transmitter Qm Max DN...
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Display Language Contrast ...Operator Page 1 Display Mode 1st Line ...Operator Page 2...
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C … 7 Operation … Parameter overview Input/Output ...Curr.Out 31/31 Output Value ...Dig.Out 41/41 Curr.Out at Alarm ...Dig.Out 51/51...
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Process Alarm Alarm history ...Group Masking Maintenance Required ...Alarm Limits Out Of Specification...
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C … 7 Operation … Parameter overview Communication ...HART Device Address Loop Current Mode ...Modbus RTU HART Tag HART Descriptor...
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Diagnostics ...Maintenance control Preset Maint. cycle ...Diagnosis Control Start New Cycle ...Diagnosis Values...
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C … 7 Operation … Parameter overview Tx Factory CMR ...Fingerprints Diagnosis Interval Tx Factory 10m/s Inhouse Temperature Inhouse Temp MaxPeak...
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Totalizer ...Reset Totalizer z i l ..Preset Totalizer Massflow Fwd Massflow Rev Volumeflow Rev Massflow Rev Volumeflow Rev Sensor Setup Sensor Type Meter Size . r r...
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C ... 7 Operation Parameter descriptions Table 2: Units for the mass flow Available units Selection Code...
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Menu: Easy Setup Menu / parameter Description Easy Setup Language...
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C ... 7 Operation ... Parameter descriptions Menu: Device Info This menu is only used to display the device parameters. The parameters are displayed independently of the configured access level, but cannot be changed.
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Menu / parameter Description Device Info / ...Transmitter Transmitter Type Transmitter type, e.g.
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C ... 7 Operation ... Parameter descriptions Menu: Device Set Menu / parameter Description Device Setup ...Access Control...
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Menu / parameter Description Device Setup / ...Sensor The value provides the lower volume flow at a flow velocity of 10 m/s.
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C … 7 Operation … Parameter descriptions Menu / parameter Description Device Setup / ...Transmitter ...Units Selection of submenu ‘...Units’...
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Menu / parameter Description Device Setup / ...Transmitter / ...Units Unit Massflow Qm Selection of unit for mass flow.
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Indicator as to whether the backward compatibility function has been activated. Backwards Comp. Code Set the device-specific code for activating the function. To use this function subsequently, contact the ABB service team or sales organization. After entering the code, restart the device (e.g. using the parameter ‘Device Reset’ or by briefly switching off the power supply).
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Menu: Displ Menu / parameter Description Display Language Selection of menu language.
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C … 7 Operation … Parameter descriptions Menu: Input/Outpu Menu / parameter Description Input/Output ...Curr.Out 31/32...
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Menu / parameter Description Input/Output / ...Curr.Out 31/32 Curr.Out < 3.8mA Behavior of the current output if 3.8 mA is not reached.
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C … 7 Operation … Parameter descriptions Menu / parameter Description Input/Output / ...Dig.Out 41/42 / ...Setup Pulse Output Output Value Pulse Selection of process variable that is issued via the pulse output.
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Input/Output / ...Dig.Out 51/52 Mode Selection of the operating mode for the digital output 51 / 52. The following operating mode ‘Follow DO 41/42, <90° Shift, 180°...
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C … 7 Operation … Parameter descriptions Menu: Process Alar Menu / parameter Description Process Alarm Diagnostic History...
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Alphanumeric, a maximum of 16 characters, upper case only, no special characters. HART Message Display of the alphanumeric TAG number. HART Manuf. ID Display of the HART manufacturer ID. ABB = 26 HART Device ID Display of the HART device ID. HART Find Select whether the transmitter must respond to the HART command 73 (Find Device).
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C … 7 Operation … Parameter descriptions Menu: Diagnostic Menu / parameter Description Diagnostics ...Maintenance control...
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Menu / parameter Description Diagnostics / ...Diagnosis Control / ...Diagnosis Tfe Tfe On/Off Activate the Partial Filling Detection function.
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C … 7 Operation … Parameter descriptions Diagnostics / ...Diagnosis Control / ...Diagnosis Electrode Electrode On/Off Activate the Electrode diagnostic function.
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Menu / parameter Description Diagnostics / ...Diagnosis Values All values in this menu are for informational and service purposes only.
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C … 7 Operation … Parameter descriptions Menu: Totalize Menu / parameter Description Totalizer ...Reset Totalizer...
Sensor TFE Function This activates or deactivates full pipe detection (TFE = complete fill electrode). Software history In accordance with NAMUR recommendation NE53, ABB offers a transparent and traceable software history Device software package FEx630 (device firmware package) Design Issue date...
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C ... 7 Operation Noise filtering There are 3 different filter modes available: •...
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Peak filter With very noisy fluids (such as high content of pulp stock, sludge with a high content of solids, hydraulic transport in mining applications) this can result lots of flowrate readings disregarded for final flowrate calculation.
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C Diagnosis / error messages Calling up the error description Signal view Additional details about the error that has occurred can be called up on the information level.
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Available diagnostic signals Signal Relates to Example Description Visible with...
F090.035 / Electronics ADC RX210 com. error. Bad EMC environment or defective component. Replace the electronics unit or contact Call service. ABB Service. Error no. / Range Text on the LCD display Cause Remedy F086.018 / Electronics Curr.Out 31 / 32 com error.
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Operation outside of specifications (Out Of Spec.) Error no.
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C ... 8 Diagnosis / error messages Overview Errors encountered are itemized in tabular form on the following pages. The response of the transmitter on error detection is described therein.
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P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C Error no. / Range Error text Current output Digital output Pulse output...
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P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C ... 8 Diagnosis / Diagnostic functions diagnostic functions Overview Detection of partial filling Note A partially filled sensor affects the flowmeter reading and the •...
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- Electrode open circuit (If fluid-conductivity is Verification‘). too low, this might trigger an ‘Electrode open circuit’ alarm) A software tool (ABB Ability SRV500) is available for Elec. Imp. E1-GND Current impedance between electrode E1 and documentation and trend analysis. GND (ground potential).
• Devices for use in potentially explosive atmospheres results in a short-circuit. may be serviced and repaired by qualified ABB person- For repairs to the liner, electrodes or magnet coil, the nel only. flowmeter must be returned to the manufacturer.
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Loss of Ex approval due to replacement of components in devices for use in potentially explosive atmospheres. • Devices for use in potentially explosive atmospheres may be serviced and repaired by qualified ABB person- nel only. • For measuring devices for potentially explosive atmo- spheres, observe the relevant operator guidelines.
• Depressurize and empty the device / piping, allow to All devices delivered to ABB must be free from any hazardous cool and purge if necessary. materials (acids, alkalis, solvents, etc.). Address for returns NOTICE Please contact Customer Center Service acc.
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C 11 Recycling and disposal Dismounting Disposal WARNING Risk of injury due to process conditions.
Caution: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note The detailed device data sheet is available in the download area at www.abb.com/flow.
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C 12.2.1 Ambient temperature as a function of measuring medium temperature Integral mount design Measuring medium tempera-...
P RO CE S S M ASTER FEX62 0 E LE CTR O MAGNET IC F LOW MET ER | O I/ F EX620 - EN R EV. C 12.2.2 LVD information Indoor or outdoor use Outdoor Altitude Up to 2000m. Temperature -20°C to 60°C Relative humidity...
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C The limits for the permissible measuring medium temperature (T ) and permissible pressure (P ) are...
Product Datasheet DS_FEP620 for Processmaster FEP620 models or to Datasheet DS_FEW620 for ProcessMaster FEW620 models Note All documentation, declarations of conformity, and certificates are available in ABB’s download area. www.abb.com/flow Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA Hastelloy is a registered trademark of Haynes International, Inc.
P R O C E S SM A ST E R FEX 62 0 E LE CT RO MAGN E TIC FLOWM ET ER | O I/ F EX620 - EN R EV. C 14 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.
We hereby state that the devices/components shipped have been cleaned and are free from any dangerous or poisonous substances. Town/city, date Signature and company stamp Declarations of conformity Note All documentation, declarations of conformity, and certificates are available in ABB’s download area (www.abb.com/flow).
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We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.
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