Tree Frogs Toucan Fort Instruction Manual
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Tree Frogs Toucan Fort Instruction Manual

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Download this manual See also: Installation Manual
Tape Measure
Phillips Screw Driver
Claw Hammeror Rubber Mallet
9/16" Deep Well Socket
Phillips Head Screw Bits
Please familiarize yourself with the install manual, parts/components and general construction process of your new swing set before
getting started. Approximate assembly time: 6 to 8 hours. 6 foot unobstructed safety perimeter around swing set recommended.
HOUSTON, TX 77041 • WWW.TREEFROGSSWINGSETS.COM • © 2013 KID STRUCTURES INC.
Toucan Fort
Instruction Manual
Version 1.17
Tools Needed for Assembly
24" Level
3/8" Cordless Drill or Electric Drill
Pliers or Vise Grips
3/4" Deep Well Socket
An Adult with two Adult Helpers
Angle Square
3/8" Drive Ratchet or Electric Impact Gun
7/16" Deep Well Socket
1/8", 1/4", and 9/16" Drill Bits

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Summary of Contents for Tree Frogs Toucan Fort

  • Page 1 Toucan Fort Instruction Manual Version 1.17 Tools Needed for Assembly Tape Measure 24” Level Angle Square Phillips Screw Driver 3/8” Cordless Drill or Electric Drill 3/8” Drive Ratchet or Electric Impact Gun Claw Hammeror Rubber Mallet Pliers or Vise Grips 7/16”...
  • Page 2 Rock Wall: 150 Lbs. All Slides: 125 Lbs. Tree Frogs recommends that the weight limits for all components must not be exceeded. Failure to adhere to these and other safety guidelines could result in damage to the swing set and/or injury to the users. Please keep this install manual for future reference.
  • Page 3 Most cracks are not warrantable, however if you believe that the integrity of your play set is compromised by this natural occurrence, please contact the Tree Frogs Swing Set Dealer that you purchased your swing set from. We appreciate your purchase and know that you will enjoy your play system for many years to come.
  • Page 4 ● Depending on your experience, assembly of our play sets can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. ● Identify all of the parts for your play set. Empty each box and lay out boards so you can see each part. Your instruction book will have detailed drawings that will make it easy for you to recognize individual parts. Keep all hardware and metal parts separate from wooden pieces.
  • Page 5 CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipment related injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms. Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly when the injury is to the head.
  • Page 6 Toucan Fort- Base Lumber Item No. Part Description QTY. Part No. TF-1 27 5/16” RAIL PICKET FOR SAFETY HANDLES TF-2 27 5/16” RAIL PICKET TF-3 42” END DECK BOARD TF-4 48” SLIM DECK BOARD TF-5 48” SLIM WOOD ROOF BOARD TF-6 8”...

  • Page 7: Table Of Contents

    #14 X 1” PAN PHILLIPS T/S RWH-6 40-1-00080 3/8” 4-PRONG T-NUT RWH-7 40-1-00077 1/4” 4-PRONG T-NUT RWH-8 40-1-00081 1/4” USS FLATWASHER Toucan Fort- Step Ladder Hardware SLH-1 40-1-00041 3/8” X 1 1/2” HEX BOLT SLH-2 40-1-00080 3/8” 4-PRONG T-NUT SLH-3 40-1-00073 3/8” SPLIT LOCKWASHER...
  • Page 8 #14 X 1” PAN PHILLIPS T/S SBH-18 40-1-00131 1/2” X 10 1/2” HEX BOLT SBH-19 41-1-00025 3/8” BOLT CUP Toucan Fort- Wood Roof Hardware WRH-1 40-1-00020 1 5/8” COATED DECK SCREW WRH-2 40-1-00119 3/8” X 4 1/2” HEX BOLT WRH-3 40-1-00080 3/8”...
  • Page 9 TBA-8 58-1-00006 90 SMALL ROCKWALL/ LADDER BRACKET TBA-9 58-1-00007 90 DEGREE LADDER/ ROCKWALL BRACKET TBA-10 59-1-00012 SPIRAL GROUND ANCHOR Toucan Fort- Box A. & B. (Color Depends on Box) BAB-1 36-1-000XX ROCKWALL ROCKS BAB-2 60-1-000XX 66” CHAINED BELT SWING BAB-3...
  • Page 10 Toucan Fort- Base Lumber TF-2 TF-3 TF-4 TF-1 27 5/16” Rail Picket for Saftey Handles 27 5/16” Rail Picket 42” End Deck Board 48” Slim Deck Board QTY. 2 QTY. 15 QTY. 3 QTY. 2 TF-5 TF-6 TF-7 TF-8 48” Slim Wood Roof Board 8”...
  • Page 11 Toucan Fort- Base Lumber TF-13 TF-14 TF-15 TF-16 48” Ladder Mount Facia Board 48” Seat & Picnic Board 8 7/8” Peak Facia 17 5/8” Peak Arch QTY. 2 QTY. 1 QTY. 2 QTY. 2 TF-17 TF-18 TF-19 TF-20 28” Large Blank Rockwall Board 28”...
  • Page 12 Toucan Fort- Base Lumber TF-25 TF-26 TF-27 TF-28 20” Step Rung 44” Picnic Table Mainbeam 59 3/16” Rockwall Support Leg 60 716” Left Step Ladder Leg QTY. 4 QTY. 4 QTY. 2 QTY. 1 TF-29 TF-30 TF-31 TF-32 60 7/16” Right Step Ladder Leg 44”...
  • Page 13 Toucan Fort- Base Lumber TF-37 TF-38 TF-39 91 7/8” Front Corner Post 100” A-Frame Ladder Leg 120” 3 Position Swingbeam QTY. 2 QTY. 2 QTY. 1...
  • Page 14 Toucan Fort- Base Accessories TBA-1 TBA-2 TBA-3 TBA-4 56-1-00012 57-2-00004 58-1-00014 59-1-00011 Ductile Iron Swing Hangers 1 1/4” Playgrip Safety Handle Swingbeam 45 Degree Bracket 10 x 100mm Spring Clip QTY. 6 QTY. 2 QTY. 1 QTY. 6 TBA-5 TBA-6...
  • Page 15 Toucan Fort- Box A. & B. BAB-1 BAB-2 BAB-3 BAB-4 36-1-000XX 60-1-000XX 37-1-000XX 37-1-000XX Rockwall Rocks 66” Chained Belt Swing Telescope 12” Ship’s Wheel QTY. 10 QTT. 2 QTY. 1 QTY. 1...
  • Page 16 TOUCAN FORT BASE HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) TFH-1 TFH-2 TFH-3 TFH-4 40-1-00001 40-1-00055 40-1-00069 40-1-00065 3/8” Acorn Nut Plated 1/4” x 3” Hex Lag Screw #14 x 1”...

  • Page 17: Tfh-1 40

    TOUCAN FORT BASE HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) TFH-11 TFH-12 40-1-00054 40-1-00117 1/4” x 2” Hex Lag Screw 3/8” x 6” Hex Bolt QTY. 8 QTY.

  • Page 18: X 1" Pan Phillips T/S

    TOUCAN FORT- ROCKWALL HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) RWH-1 RWH-2 RWH-4 RWH-3 40-1-00022 40-1-00041 40-1-00066 40-1-00073 2” Coated Deck Screw 3/8” x 1 1/2” Hex Bolt 1/4”...

  • Page 19: Coated Deck Screw

    TOUCAN FORT- STEP LADDER HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) SLH-1 SLH-2 SLH-3 SLH-4 40-1-00041 40-1-00080 40-1-00073 40-1-00022 3/8” x 1 1/2” Hex Bolt 3/8” 4-Prong T-Nut 3/8”...
  • Page 20 TOUCAN FORT- SWINGBEAM HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) SBH-1 SBH-2 SBH-3 40-1-00001 40-1-00002 40-1-00011 3/8” Acorn Nut Plated 1/2” Acorn Nut Plated 1/2” x 3” Carriage Bolt QTY.

  • Page 21: Uss Flatwasher

    TOUCAN FORT- SWINGBEAM HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) SBH-6 SBH-7 SBH-9 40-1-00026 40-1-00028 40-1-00061 3/8” Hex Nut 1/2” Hex Nut 3/8” x 5” Hex Lag Screw QTY.

  • Page 22: Bolt Cup

    TOUCAN FORT- SWINGBEAM HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) SBH-15 SBH-17 SBH-19 40-1-00084 40-1-00122 41-1-00025 3/4” USS Flatwasher #14 x 1” Pan Phillips T/S 3/8” Bolt Cup QTY.
  • Page 23 TOUCAN FORT- SWINGBEAM HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) SBH-18 40-1-00131 1/2” x 10 1/2” Hex Bolt QTY. 1 MEASUREMENT TAKEN FROM BOTTOM OF BOLT HEAD TO THE BOTTOM OF BOLT...

  • Page 24: Split Lockwasher

    Toucan Fort- Assembly PARTS NEEDED HARDWARE NEEDED TF-29- Right Step Ladder Leg- SLH-4- 2 1/2” Coated Deck Screw- (16) TF-28- Left Step Ladder Leg- SLH-1- 3/8” x 1 1/2” Hex Bolt- TF-25- Step Rung- SLH-3- 3/8” Split Lockwasher- TBA-8- 90 Small Rockwall/ Ladder Bracket-...

  • Page 25: Uss Flatwasher

    Toucan Fort- Assembly PARTS NEEDED HARDWARE NEEDED TF-8- Step Ladder Entrapment Block- SLH-4- 2 1/2” Coated Deck Screw- TF-18- 1- Rock Rockwall Board- RWH-3- 1/4” x 1 1/4” Pan Phillips M/S- (20) TF-19- 2- Rock Rockwall Board- RWH-8- 1/4” USS Flatwasher-...

  • Page 26: Coated Deck Screw

    Toucan Fort- Assembly PARTS NEEDED HARDWARE NEEDED TF-27- Rockwall Support Leg- RWH-6- 3/8” 4-Prong T-Nut- TF-17- Rockwall Board Blank- RWH-4- 3/8” Split Lockwasher- TF-18- 1- Rock Rockwall Board- RWH-2- 3/8” x 1 1/2” Hex Bolt- TF-19- 2- Rock Rockwall Board- RWH-1- 2”...
  • Page 27 Toucan Fort- Rockwall Side Wall Assembly PARTS NEEDED HARDWARE NEEDED TF-11- Short 4- Hole Facia- TFH-2- 1/4” x 3” Hex Lag Screw- (10) TFH-15- 1/4” USS Flatwasher- (10) TF-37- Front Corner Post- TFH-10- 3/8” x 4 1/4” Hex Bolt- TFH-16- 3/8” USS Flatwasher- TF-30- Mainbeam- TFH-18- 3/8”...
  • Page 28 Toucan Fort- Swingbeam Side Wall Assembly PARTS NEEDED HARDWARE NEEDED TF-34- Swingbeam Top Josit- TF-36- 3- Hole Corner Post- TF-30- Mainbeam- TF-20- 4- Hole Facia-...
  • Page 29 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED Swingbeam Side Wall- TFH-15- 1/4” USS Flatwasher- Rockwalll Side Wall- TFH-2- 1/4” x 3” Hex Lag Screw- TF-22- 4-Hole Sandbox Facia- TFH-7- 2” Coated Deck Screw- TF-3- End Deck Board-...
  • Page 30 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED TF-4- Slim Deck Board- TFH-7- 2” Coated Deck Board- (32) TF-23- Picnic & Deck Board- TFH-2- 1/4” x 3” Hex Lag Screw- TF-13- Ladder Mount Facia Board- TFH-15- 1/4” USS Flatwasher-...
  • Page 31 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED TF-20- 4- Hole Facia- TFH-2- 1/4” x 3” Hex Lag Screw- TFH-15- 1/4” USS Flatwasher-...
  • Page 32 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED Rockwall Assembly- RWH-5- #14 x 1” Pan Phillips T/S- Ladder Assembly- RWH-7- 1/4” USS Flatwasher- TFH-18- 3/8” 4-Prong T-Nut- TFH-14- 3/8” Split Lockwasher- TFH-13- 3/8” x 1” Hex Bolt-...
  • Page 33 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED TF-6- Rockwall Picket Support- TFH-2- 1/4” x 3” Hex Lag Screw- TF-7- Lower Picket Support- TFH-15- 1/4” USS Flatwasher-...
  • Page 34 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED TF-10- Deck Support- TFH-6- 1 5/8” Coated Deck Screw- (10) TF-24- Gusset- TFH-15- 1/4” USS Flatwasher- (16) TFH-2- 1/4” x 3” Hex Lag Screw- TFH-11- 1/4” x 2” Hex Lag Screw- Each corner gets a TF-24 on both sides of the corner.
  • Page 35 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED TF-12- Center Post 5- Hole Facia- TFH-15- 1/4” USS Flatwasher- TF-1- Rail Picket for Safety Handles- TFH-2- 1/4” x 3” Hex Lag Screw- TFH-6- 1 5/8” Coated Deck Screw-...
  • Page 36 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED TF-2- Rail Picket- TFH-6- 1 5/8” Coated Deck Screw- (12)
  • Page 37 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED TF-2- Rail Picket- TFH-6- 1 5/8” Coated Deck Screw- (14) TF-26- Picnic Table Mainbeam- TFH-2- 1/4” x 3” Hex Lag Screw- TFH-15- 1/4” USS Flatwasher- There is 2 9/16” between each picket.
  • Page 38 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED TF-3- End Deck Board- TFH-7- 2” Coated Deck Screw- (12) TF-14- Picnic Seat & Bench Board- TFH-2- 1/4” x 3” Hex Lag Screw- TF-23- Picnic & Deck Board- TFH-15- 1/4” USS Flatwasher- TF-26- Picnic Mainbeam- TF-26 is 19 3/4”...
  • Page 39 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED TF-23- Picnic & Deck Board- TFH-7- 2” Coated Deck Screw- (20) TF-9- Wood Roof Support- WRH-2- 3/8” x 4 1/2” Hex Bolt- WRH-6- 3/8” Bolt Cup- WRH-4- 3/8” Acorn Nut Plated- WRH-3- 3/8” 4-Prong T-Nut-...
  • Page 40 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED TF-15- Peak Facia- WRH-5- 1 1/2” Coated Deck Screw- (12) TF-16- Peak Arch- WRH-1- 1 5/8” Coated Deck Screw- (72) TF-21- Wide Wood Roof Board- TF-5- Slim Wood Roof Board- (10) Repeat on both sides of Wood Roof...
  • Page 41 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED BAB-4- 12” Ship’s Wheel- Hardware with Accessories BAB-3- Telescope-...
  • Page 42 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED TBA-2- 1 1/4” Playgrip Safety Handles- TFH-5- 1/4” x 1” Pan Phillips M/S- TFH-15- 1/4” USS Flatwasher- TBA-6- Swingbeam Tri-Plate- TFH-17- 1/4” 4-Prong T-Nut- SBH-3- 1/2” x 3” Carriage Bolt- SBH-15- 3/4” USS Flatwasher- SBH-14- 1/2”...

  • Page 43: Nylon Insert Locknut

    Toucan Fort- Swingbeam Assembly PARTS NEEDED HARDWARE NEEDED TF-39- 3 Position Swingbeam- SBH-8- 3/8” x 6 1/2” Hex Bolt- (12) SBH-19- 3/8” Bolt Cup- (14) TF-31- Small A-Frame Block- SBH-13- 3/8” USS Flatwasher- (14) SBH-11- 3/8” Split Lockwahser- (14) TF-32- A-Frame Block Sunk- SBH-10- 3/8”...

  • Page 44: Split Lockwasher

    Toucan Fort- Swingbeam Assembly PARTS NEEDED HARDWARE NEEDED TBA-3- Swingbeam 45 Degree Bracket- (1) SBH-18- 1/2” x 10 1/2” Hex Bolt- SBH-14- 1/2” USS Flatwasher- SBH-15- 3/4” USS Flatwasher- SBH-12- 1/2” Split Lockwasher- SBH-7- 1/2” Hex Nut- SBH-2- 1/2” Acorn Nut Plated- SBH-5- 1/2”...

  • Page 45: Uss Flatwasher

    Toucan Fort- Swingbeam Assembly PARTS NEEDED HARDWARE NEEDED TF-35- A-Frame Crossmember- SBH-4- 1/2” x 6 1/2” Carriage Bolt- SBH-15- 3/4” USS Flatwasher- SBH-14- 1/2” USS Flatwasher- SBH-12- 1/2” Split Lockwasher- SBH-7- 1/2” Hex Nut- SBH-2- 1/2” Acorn Nut Plated- Place Crossmember across A-Frame Legs while keeping level and mark the hole placement.
  • Page 46 Toucan Fort- Swingbeam Assembly PARTS NEEDED HARDWARE NEEDED TBA-5- 16” Trapeze Bar w/ Rings- SBH-13- 3/8” USS Flatwasher- TBA-4- 10 x 100mm Spring Clip- SBH-9- 3/8” x 5” Hex Lag Screw- BAB-2- 66” Chained Belt Swing-...

  • Page 47: Prong T-Nut

    Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED TBA-7- Small 90 Degree Bracket- TFH-3- #14 x 1” Pan Phillips T/S- (12) Slide- TFH-15- 1/4” USS Flatwasher- (15) TFH-5- 1/4” x 1 1/4” Pan Phillips M/S- TFH-17- 1/4” 4-Prong T-Nut- Using a 1/4” Drill Make holes in deck for Assembly.
  • Page 48 Toucan Fort- Main Assembly PARTS NEEDED HARDWARE NEEDED TBA-10- Spiral Ground Anchor- TFH-16- 3/8” USS Flatwasher- TFH-9- 3/8” x 3 1/2” Hex Lag Screw- Place a Spiral Ground Anchors on all corners and on A-Frame Legs...

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