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Tree Frogs Orangutan Fort Installation Manual
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Tree Frogs Orangutan Fort Installation Manual

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Download this manual See also: Installation Manual
Tape Measure
Phillips Screw Driver
Claw Hammeror Rubber Mallet
9/16" Deep Well Socket
Phillips Head Screw Bits
Please familiarize yourself with the install manual, parts/components and general construction process of your new swing set before
getting started. Approximate assembly time: 6 to 8 hours. 6 foot unobstructed safety perimeter around swingset recommended.
HOUSTON, TX 77041 • WWW.TREEFROGSSWINGSETS.COM • © 2018 KID STRUCTURES, LLC.
Orangutan Fort
Installation Manual
Version 1B:18
Tools Needed for Assembly
24" Level
3/8" Cordless Drill or Electric Drill
Pliers or Vise Grips
3/4" Deep Well Socket
An Adult with two Adult Helpers
Angle Square
3/8" Drive Ratchet or Electric Impact Gun
7/16" Deep Well Socket
1/8", 1/4", and 9/16" Drill Bits

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Summary of Contents for Tree Frogs Orangutan Fort

  • Page 1 Orangutan Fort Installation Manual Version 1B:18 Tools Needed for Assembly Tape Measure 24” Level Angle Square Phillips Screw Driver 3/8” Cordless Drill or Electric Drill 3/8” Drive Ratchet or Electric Impact Gun Claw Hammeror Rubber Mallet Pliers or Vise Grips 7/16”...
  • Page 2 Most cracks are not warrantable, however if you believe that the integrity of your play set is compromised by this natural occurrence, please contact the Tree Frogs Swing Set Dealer that you purchased your swing set from. We appreciate your purchase and know that you will...
  • Page 3 ● Depending on your experience, assembly of our play sets can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. ●...
  • Page 4 ● Be sure that the sealant you select is non-toxic and child safe. Your local Tree Frogs Wooden Swing Set Factory dealer may offer a complete power wash and reseal and maintenance program.
  • Page 5 Rock Wall: 150 Lbs. All Slides: 125 Lbs. Tree Frogs recommends that the weight limits for all components must not be exceeded. Failure to adhere to these and other safety guidelines could result in damage to the swing set. and/or injury to the users.
  • Page 6 CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipment related injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms. Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly when the injury is to the head.
  • Page 7 And for a period of 1-Year Tree Frogs warranties all ropes, structural foam molded slides to be free of defects in material and workmanship. Fading is not considered a defect and may occur with seasonal and geographical conditions.
  • Page 8 Description QTY. Orangutan Fort KSI-501-1 27 5/16” Rail Picket Box -2 of 2 KSI-501-2 42” End Deck Board Box 1 of 2 KSI-501-3 44” End Tarp board Box 1 of 2 KSI-501-4 48” Center Post Facia Box 1 of 2 KSI-501-5 48”...
  • Page 9 Description QTY. Orangutan Fort KSI-501-8 44” Center Tarp Board Box 2 of 2 KSI-501-9 44” Swingbeam Side Facia Box 2 of 2 KSI-501-10 48” Deck Side Facia Box 2 of 2 KSI-501-11 48” Ladder Side Facia Box 2 of 2 KSI-501-12 55 1/4”...
  • Page 10 Description QTY. Orangutan Fort KSI-501-15 44” Blank Rock- wall Board Box 2 of 2 KSI-501-16 44” Rockwall Board W/ Holes Box 2 of 2 KSI-501-17 44” Rockwall Board W/ Rope Hole Box 2 of 2 KSI-501-18 48” Large Deck Board...
  • Page 11 Description QTY. Orangutan Fort KSI-501-22 17” Ladder Step Box 2 of 2 KSI-501-23 47 3/8” Side Support Box 2 of 2 KSI-501-24 55 7/8” Rockwall Support Box 2 of 2 KSI-501-25 56” Left Step Ladder Leg Box 2 of 2 KSI-501-26 56”...
  • Page 12 Description QTY. Orangutan Fort KSI-501-29 11” Rope Block Box 1 of 2 KSI-501-30 13” A-Frame Block Sunk Box 1 of 2 KSI-501-31 13” A-Frame Block Box 1 of 2 KSI-501-32 19” Trapeze Arm Gusset Box 1 of 2 KSI-501-33 44”...
  • Page 13 Description QTY. Orangutan Fort KSI-501-36 92” A-Frame Leg Box 1 of 2 KSI-501-37 93 1/8” 2-Hole Corner Post Box 1 of 2 KSI-501-38 91 3/4” 2 Pos Swingbeam Box 1 of 2...
  • Page 14 Description QTY. Orangutan Fort OFA-1 Ductile Iron Swing Hanger OFA-2 1” Playgrip safety Handle OFA-3 Swingbeam 45 Degree Bracket OFA-4 Spring Clip 10mm x 100mm OFA-5 16” Trapeze Bar w/Rings OFA-6 Swingbeam Tri Plate OFA-7 Small 90 degree Bracket...
  • Page 15 Description QTY. Orangutan Fort OFA-8 90 Degree Ladder Bracket OFA-9 12’ Rope OFA-10 Rockwall Rocks OFA-11 56” Chained Belt Swing OFA-12 TelescopeOFA-13 12” Shipwheel OFA-13 12” Shipwheel OFA-14 37x73...

  • Page 16: 3/8" X 6" Hex Bolt

    501-HWR (ORANGUTAN FORT HARDWARE BAG) INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) BAG-A-4 BAG-A-11 Bag-A-3 BAG A-2 BAG-A-1 3/8” X 1” HEX BOLT 3/8” Nylon Insert Locknut 3/8” Hex Nut 3/8”...

  • Page 17: 3/8" 4-Prong T-Nut

    501- HWR (ORANGUTAN FORT HARDWARE BAG) INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) BAG-E BAG-D BAG-B BAG-C 1/4” x 3” Hex Lag Screw 2 1/2” Coated Deck Screw 1 1/2”...
  • Page 18 501-SB-HWR (ORANGUTAN FORT SWINGBEAM HARDWARE BAG) INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) SBH-2 SBH-3 SBH-6 SBH-7 SBH-14 SBH-8 1/2” x 3 Carriage Bolt 3/8 Hex Nut 1/2” Hex Nut 3/8”...
  • Page 19 501-SB-HWR(ORANGUTAN FORT SWINGBEAM HARDWARE BAG) INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) SBH-10 1/2”x 10 1/2” Hex Bolt QTY. 1 SBH-11 SBH-12 SBH-13 3/8” x 5 Hex Lag Screw 3/8”...
  • Page 20 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501- 37- 93 1/8” 2- Hole Corner Post- A-8 - 3/8” x 6” Hex Bolt- A-16 - 3/8” Bolt Cup- 501- 27-- 44” Mainbeam- I - 3/8” x USS Flatwasher- A-14 - 3/8” Split Lockwasher- 501-14- 44”...
  • Page 21 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501-32- 19” Trapeze Arm Gusset- I - 3/8” USS Flatwasher- A-9 - 3/8” x 3 1/2” Hex Lag Screw- HWA-1- Ductile Iron Swing Hanger- A - 3/8” x 4 1/2” Hex Bolt- A-16 - 3/8” Bolt Cup- A-14- 3/8”...

  • Page 22: Table Of Contents

    Orangutan Fort Installation 501-33-44”- Swingbeam Top Joist A-8 - 3/8” x 6” Hex Bolt- A-16 3/8” Bolt Cup- 501-27- 44” Mainbeam- I- 3/8” x USS Flatwasher- A-14- 3/8” Split Lockwasher- 501-37- 93 1/8” 2-Hole Corner Post- A-3- 3/8” Hex Nut- A-1 - 3/8”...

  • Page 23: 1/4" X 3" Hex Lag Screw

    Orangutan Fort Installation PARTS NEEDED PARTS NEEDED 1/4” x 3” Hex Lag Screw- (12) 501-9- 44” Swingbeam Side Facia- 1/4” USS Flatwasher- (12) 501-19- 80 3/4” Bottom Rockwall Runner (L)- 501-20- 80 3/4” Bottom Rockwall Runner (R)- 48” 32 3/4”...
  • Page 24 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501-2- 42” End Deck Board- 2” Coated Deck Screw- (40) 501-5- 48” Slim Deck Board- 501-18- 48” Large Deck Board-...
  • Page 25 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501-23- 47 3/8” Side Support- BAG - H- 1/4” USS Flatwasher- 501-24- 55 7/8” Rockwall Support- BAG - E- 1/4 x 3” Hex Lag Screw- BAG - G- 3/8” 4-Prong T-Nut- BAG -I- 3/8”...
  • Page 26 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501-16- 44” Rockwall Board w/ Holes- F-1- 1/4” x 1 1/4” Pan Phillips M/S- (20) 501-15- 44” Blank Rockwall Board- F-2- 1/4” 4-Prong T-Nut- (20) 501-17- 44” Rockwall Board w/ Rope Hole- 1/4” USS Flatwasher- (20) 501-6- 44”...
  • Page 27 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501-7- 43 1/2” Deck Support- 1 1/2” Coated Deck Screw- (10) 501-10- 48” Deck Side Facia- 1/4” x 3” Hex Lag Screw- 1/4” USS Flatwasher-...
  • Page 28 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501-11- 48” Ladder Side Facia- 1/4” USS Flatwasher- 501-22- 17” Ladder Step- 1/4” x 3” Hex Lag Screw- OFA-8- 90 Degree Ladder Bracket- 2 1/2” Coated Deck Screw (16) 501-25- 56” Left Ladder Leg 3/8”...
  • Page 29 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED Ladder Assembly- A-14 - 3/8” Split Lockwasher- 501-4- 48” Center Post Facia- A-4 - 3/8” x 1” Hex Bolt- 1/4” USS Flatwasher- 1/4” x 3” Hex Lag Screw- 3/8” - 16x7/16” 4 Prong Tee Nut...
  • Page 30 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501-13- 68” Center Post- A-2- 3/8” x 2 1/2” Carriage Bolt- A-15- 1/2” USS Flatwasher- OFA-2- 1” Playgrip Safety Handle- 3/8” USS Flatwasher- A-14- 3/8” Split Lockwasher- OFA-7- Small 90 Degree Bracket- A-3- 20 3/8”...
  • Page 31 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501-1- 27 5/16” Rail Picket- (15) 1 1/2” Coated Deck Screw- (30)
  • Page 32 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501-12- 55 1/4” Rockwall Center Support- 1 1/2” Coated Deck Screw- (11) 501-29- 11” Rope Block- 3/8” USS Flatwasher- A-10- 3/8” x 5” Hex Lag Screw- Center the 501-12 on backside of Rockwall...
  • Page 33 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501-3- 44” End Tarp Board- 2” Coated Deck Screw- (12) 501-8- 44” Center Tarp Board- 5/8” Phillips Screw Snaps w/ Tarp- 37G-73- 37” x 73” Fort Tarp- Wrap Tarp over the Tarp Board and mark button placements. Then screw the 5/8”...
  • Page 34 Orangutan Fort Installation PARTS NEEDED OFA-5- 16” Trapeze Bar w/ Rings- OFA-4- 10mm x 100mm Spring Clip- OFA-9- 12’ Rope- Slip rope through the rope block and tie a knot, then tie a couple more knots on the way down to the Rockwall Rope hole, slip through then tie a knot.
  • Page 35 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501-31- 13” A-Frame Block- SBH-4- 3/8” x 9” Hex Bolt- SBH-19- 3/8” Bolt Cup- (10) 501-28- 7 13/16” Small A-Frame Block- SBH-16- 3/8” USS Flatwasher- (10) SBH-14- 3/8” Split Lockwasher- (10) 501-30- 13” A-Frame Block Sunk- SBH-6- 3/8”...
  • Page 36 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501-36- 92” A-Frame Leg- SBH-10- 1/2” x 10 1/2” Hex Bolt- SBH-17- 1/2” USS Flatwasher- OFA-3- Swinbeam 45 Degree Bracket- (1) SBH-15- 1/2” Split Lockwasher- SBH-7- 1/2” Hex Nut- OFA-6- Swingbeam Tri-Plate- SBH-2- 1/2” Acor Nut Plated- SBH-4- 1/2”...
  • Page 37 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED 501-34- 60” A-Frame Crossmember- SBH-8- 1/2” x 6 1/2” Carriage Bolt- SBH-18- 3/4” USS Flatwasher- Swingbeam Assembly- SBH-10- 1/2” USS Flatwasher- SBH-15- 1/2” Split Lockwahser- SBH-7- 1/2” Hex Nut- SBH-2- 1/2” Acron Nut Plated- SBH-5- 1/2”...
  • Page 38 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED OFA-4-Spring Clips 10mm x 100mm- SBH-16- 3/8” USS Flatwasher- OFA-11- 56” Chained Belt Swing- SBH-11- 3/8” x 5” Hex Lag Screw-...
  • Page 39 Orangutan Fort Installation PARTS NEEDED HARDWARE NEEDED OFA-13- 12” Ship’s Wheel- Hardware with Accessories OFA-12- Telescope-...

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