Tree Frogs Orangutan Fort Installation Manual
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Tree Frogs Orangutan Fort Installation Manual

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Tape Measure
Phillips Screw Driver
Claw Hammer or Rubber Mallet
9/16" Deep Well Socket
Phillips Head Screw Bits
Please familiarize yourself with the install manual, parts/components and general construction process of your new swing set before
getting started. Approximate assembly time: 6 to 8 hours. 6 foot unobstructed safety perimeter around swing set recommended.
HOUSTON, TX 77041 • WWW.TREEFROGSSWINGSETS.COM • © 2013 KID STRUCTURES INC.
Orangutan Fort
Installation Manual
Version 10.15
Tools Needed for Assembly
24" Level
3/8" Cordless Drill or Electric Drill
Pliers or Vise Grips
3/4" Deep Well Socket
An Adult with two Adult Helpers
Angle Square
3/8" Drive Ratchet or Electric Impact Gun
7/16" Deep Well Socket
1/8", 1/4", and 9/16" Drill Bits

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  • Page 1 Orangutan Fort Installation Manual Version 10.15 Tools Needed for Assembly Tape Measure 24” Level Angle Square Phillips Screw Driver 3/8” Cordless Drill or Electric Drill 3/8” Drive Ratchet or Electric Impact Gun Claw Hammer or Rubber Mallet Pliers or Vise Grips 7/16”...
  • Page 2 All Slides: 125 Lbs. Tree Frogs recommends that the weight limits for all components must not be exceeded. Failure to adhere to these and other safety guidelines could result in damage to the swing set and/or injury to the users.
  • Page 3 Most cracks are not warrantable, however if you believe that the integrity of your play set is compromised by this natural occurrence, please contact the Tree Frogs Swing Set Dealer that you purchased your swing set from. We appreciate your purchase and know that you will enjoy your play system for many years to come.
  • Page 4 ● Depending on your experience, assembly of our play sets can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. ● Identify all of the parts for your play set. Empty each box and lay out boards so you can see each part. Your instruction book will have detailed drawings that will make it easy for you to recognize individual parts. Keep all hardware and metal parts separate from wooden pieces.
  • Page 5 CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipment related injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms. Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly when the injury is to the head.
  • Page 6 Orangutan Fort - Lumber Item No. Part Description QTY. Board Length OFB-1 27 5/16” RAIL PICKET OFB-2 42” END DECK BOARD OFB-3 44” END TARP BOARD OFB-4 48” CENTER POST FACIA OFB-5 48” SLIM DECK BOARD OFB-6 44” BLANK ROCKWALL BOARD- RIPPED OFB-7 43 1/2”...
  • Page 7 1/4” X 1 1/4” PAN PHILLIPS M/S RWH-4 40-1-00077 1/4” 4 PRONG T- NUT RWH-5 40-1-00081 1/4” USS FLATWASHER Orangutan Fort - Step Ladder Hardware SLH-1 40-1-00041 3/8” X 1 1/2” HEX BOLT SLH-2 40-1-00080 3/8” 4- PRONG T- NUT...

  • Page 8: Table Of Contents

    Orangutan Fort - Swingbeam Hardware Item No. Part No. Part Description QTY. SBH-1 40-1-00001 3/8” ACORN NUT PLATED SBH-2 40-1-00002 1/2” ACORN NUT PLATED SBH-3 40-1-00129 1/2” X 3” CARRIAGE BOLT SBH-4 40-1-00090 1/2” X 6 1/2” CARRIAGE BOLT SBH-5 40-1-00101 1/2”...
  • Page 9 Orangutan Fort - Lumber OFB-1 OFB-2 OFB-3 OFB-4 27 5/16” Rail Picket 42” End Deck Board 44” End Tarp Board 48” Center Post Facia QTY. 15 QTY. 2 QTY. 2 QTY. 2 OFB-5 OFB-6 OFB-7 OFB-8 48” Slim Deck Board 44”...
  • Page 10 Orangutan Fort - Lumber OFB-13 OFB-14 OFB-15 OFB-16 68” Center Post 44” 4-Hole Facia 44” Blank Rockwall Board 44” Rockwall Board w/ Holes QTY. 2 QTY. 1 QTY. 4 QTY. 5 OFB-17 OFB-18 OFB-19 OFB-20 44” Rockwall Board w/ Rope Hole 48”...
  • Page 11 Orangutan Fort - Lumber OFB-25 OFB-26 OFB-27 OFB-28 56” Left Step Ladder Leg 56” Right Step Ladder Leg 44” Mainbeam 7 13/16” Small A-Frame Block QTY. 1 QTY. 1 QTY. 2 QTY. 1 OFB-29 OFB-30 OFB-31 OFB-32 11” Rope BLock 13”...
  • Page 12 Orangutan Fort - Lumber OFB-37 OFB-38 93 1/8” 2- Hole Corner Post 91 3/4” 2 Pos. Swingbeam QTY. 4 QTY. 1...

  • Page 13: Measurement Taken From Bottom Of Bolt Head To The Bottom Of Bolt

    ORANGUTAN FORT- BASE HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) OFH-1 OFH-2 OFH-3 OFH-4 40-1-00001 40-1-00055 40-1-00069 40-1-00122 3/8” Acorn Nut Plated 1/4” x 3” Hex Lag Screw #14 x 1 1/4”...

  • Page 14: Measurement Taken From Bottom Of Bolt Head To The Bottom Of Bolt

    ORANGUTAN FORT- BASE HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) OFH-11 OFH-17 40-1-00061 40-1-00073 3/8” x 5” Hex Lag Screw 3/8” Split Lockwasher QTY. 2 QTY. 10...

  • Page 15: Measurement Taken From Bottom Of Bolt Head To The Bottom Of Bolt

    ORANGUTAN FORT- BASE HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) OFH-18 OFH-19 OFH-20 OFH-21 OFH-22 40-1-00081 40-1-00082 40-1-00083 40-1-00080 41-1-00025 1/4” USS Flatwasher 3/8” USS Flatwasher 1/2”...

  • Page 16: Measurement Taken From Bottom Of Bolt Head To The Bottom Of Bolt

    ORANGUTAN FORT- STEP LADDER HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) SLH-1 SLH-2 SLH-3 SLH-4 40-1-00041 40-1-00080 40-1-00073 40-1-00022 3/8” x 1 1/2” Hex Bolt 3/8” 4-Prong T-Nut 3/8”...

  • Page 17: Use The Ruler To Measure Your Bolts And Screws. Hardware Views Shown Above Are 1:1 Scale And Can Be Used To Match Hardware Sizes

    ORANGUTAN FORT- SWINGBEAM HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) SBH-5 40-1-00101 1/2” x 8 1/2” Carriage Bolt QTY. 1 SBH-6 SBH-7 SBH-9 40-1-00026 40-1-00028 40-1-00061 3/8”...

  • Page 18: Measurement Taken From Bottom Of Bolt Head To The Bottom Of Bolt

    ORANGUTAN FORT- SWINGBEAM HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) SBH-10 SBH-11 SBH-12 SBH-13 SBH-14 40-1-00064 40-1-00073 40-1-00074 40-1-00082 40-1-00083 3/8” Nylong Insert Locknut 3/8” SPlit Lockwasher 1/2”...

  • Page 19: Use The Ruler To Measure Your Bolts And Screws. Hardware Views Shown Above Are 1:1 Scale And Can Be Used To Match Hardware Sizes

    ORANGUTAN FORT- SWINGBEAM HARDWARE BAG INSTALLER NOTE: (YOU MUST ASSEMBLE THIS PRODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS. WHEN COMPLETE GIVE MANUAL TO OWNER.) SBH-16 40-1-00088 3/8” x 9” Hex Bolt QTY. 2 SBH-18 40-1-00131 1/2” x 10 1/2” Hex Bolt QTY.
  • Page 20 Orangutan Fort Accessories OFA-1 OFA-2 OFA-3 OFA-4 56-1-00012 57-2-00004 58-1-00014 59-1-00011 Ductile Iron Swing Hanger 1 1/4” Playgrip Safety Handle Swingbeam 45 Degree Bracket Spring Clips 10mm x 100mm QTY. 6 QTY. 2 QTY. 1 QTY. 6 OFA-5 OFA-6 OFA-7...
  • Page 21 Orangutan Fort Accessories OFA-13 OFA-14 37-1-00017 37” x 73” Tarp 12” Ship’s Wheel QTY. 1 QTY. 1...

  • Page 22: Ofh-1 40

    Rockwall Side Wall PARTS NEEDED HARDWARE NEEDED OFB- 37- 93 1/8” 2- Hole Corner Post- OFH-14- 3/8” x 6” Hex Bolt- OFH-22- 3/8” Bolt Cup- OFB-27-- 44” Mainbeam- OFH-19- 3/8” x USS Flatwasher- OFH-17- 3/8” Split Lockwasher- OFB-14- 44” 4- Hole Facia- OFH-8- 3/8”...

  • Page 23: Acorn Nut Plated

    Rockwall Side Wall PARTS NEEDED HARDWARE NEEDED OFB-32- 19” Trapeze Arm Gusset- OFH-19- 3/8” USS Flatwasher- OFH-10- 3/8” x 3 1/2” Hex Lag Screw- OFA-1- Ductile Iron Swing Hanger- OFH-13- 3/8” x 4 1/2” Hex Bolt- OFH-22- 3/8” Bolt Cup- OFH-17- 3/8”...
  • Page 24 Swingbeam Side Wall PARTS NEEDED HARDWARE NEEDED OFB-33- 44” Swingbeam Top Joist- OFH-14- 3/8” x 6” Hex Bolt- OFH-22- 3/8” Bolt Cup- OFB-27- 44” Mainbeam- OFH-19- 3/8” USS Flatwasher- OFH-17- 3/8” SPlit Lockwasher- OFB-37- 93 1/8” 2- Hole Corner Post- OFH-8- 3/8”...
  • Page 25 Swingbeam Side Wall Main Assembly PARTS NEEDED HARDWARE NEEDED OFB-9- 44” Swingbeam Side Facia- OFH-2- 1/4” x 3” Hex Lag Screw- (12) OFB-19- 80 3/4” Bottom Rockwall Runner (L)- OFH-18- 1/4” USS Flatwasher- (12) OFB-20- 80 3/4” Bottom Rockwall Runner (R)- 48”...

  • Page 26: Coated Deck Screw

    Main Assembly PARTS NEEDED HARDWARE NEEDED OFB-2- 42” End Deck Board- OFH-2- 2” Coated Deck Screw- (40) OFB-5- 48” Slim Deck Board- OFB-18- 48” Large Deck Board-...
  • Page 27 Main Assembly PARTS NEEDED HARDWARE NEEDED OFB-23- 47 3/8” Side Support- OFH-18- 1/4” USS Flatwasher- OFB-24- 55 7/8” Rockwall Support- OFH-2- 1/4” Hex Lag Screw- OFH-21- 3/8” 4-Prong T-Nut- OFH-19- 3/8” USS Flatwasher- OFH-15- 3/8” x 2” Hex Bolt-...

  • Page 28: Uss Flatwasher

    Rockwall Assembly PARTS NEEDED HARDWARE NEEDED OFB-16- 44” Rockwall Board w/ Holes- RWH-3- 1/4” x 1 1/4” Pan Phillips M/S- (20) OFB-15- 44” Blank Rockwall Board- RWH-4- 1/4” 4-Prong T-Nut- (20) OFB-17- 44” Rockwall Board w/ Rope Hole- RWH-5- 1/4” USS Flatwasher- (20) OFB-6- 44”...

  • Page 29: Coated Deck Screw

    Main Assembly PARTS NEEDED HARDWARE NEEDED OFB-7- 43 1/2” Deck Support- OFH-5- 1 1/2” Coated Deck Screw- (10) OFB-10- 48” Deck Side Facia- OFH-2- 1/4” x 3” Hex Lag Screw- OFH-18- 1/4” USS Flatwasher- 17 15/16”...

  • Page 30: Prong T-Nut-

    Main Assembly PARTS NEEDED HARDWARE NEEDED OFB-11- 48” Ladder Side Facia- OFH-18- 1/4” USS Flatwasher- OFB-22- 17” Ladder Step- OFH-2- 1/4” x 3” Hex Lag Screw- OFA-8- 90 Degree Ladder Bracket- SLH-1- 3/8” x 1 1/2” Hex Bolt- SLH-3- 3/8” Split Lockwasher- SLH-2- 3/8”...
  • Page 31 Main Assembly PARTS NEEDED HARDWARE NEEDED Ladder Assembly- OFH-17- 3/8” Split Lockwasher- OFB-4- 48” Center Post Facia- OFH-16- 3/8” x 1” Hex Bolt- OFH-18- 1/4” USS Flatwasher- OFH-2- 1/4” x 3” Hex Lag Screw-...

  • Page 32: Acorn Nut Plated

    Main Assembly PARTS NEEDED HARDWARE NEEDED OFB-13- 68” Center Post- OFH-9- 3/8” x 2 1/2” Carriage Bolt- OFH-20- 1/2” USS Flatwasher- OFA-2- 1 1/4” Playgrip Safety Handle- OFH-19- 3/8” USS Flatwasher- OFH-17- 3/8” Split Lockwasher- OFA-7- Small 90 Degree Bracket- OFH-8- 3/8”...
  • Page 33 Main Assembly PARTS NEEDED HARDWARE NEEDED OFB-1- 27 5/16” Rail Picket- (15) OFH-5- 1 1/2” Coated Deck Screw- (30)
  • Page 34 Main Assembly PARTS NEEDED HARDWARE NEEDED OFB-12- 55 1/4” Rockwall Center Support- RWH-1- 1 1/2” Coated Deck Screw- (11) OFB-29- 11” Rope Block- OFH-19- 3/8” USS Flatwasher- OFH-11- 3/8” x 5” Hex Lag Screw- Center the OFB-12 on backside of Rockwall...
  • Page 35 Main Assembly PARTS NEEDED HARDWARE NEEDED OFB-3- 44” End Tarp Board- OFH-6- 2” Coated Deck Screw- (12) OFB-8- 44” Center Tarp Board- OFA-14- 5/8” Phillips Screw Snaps w/ Tarp- OFA-14- 37” x 73” Fort Tarp- Wrap Tarp over the Tarp Board and mark button placements. Then screw the 5/8”...
  • Page 36 Main Assembly PARTS NEEDED OFA-5- 16” Trapeze Bar w/ Rings- OFA-4- 10mm x 100mm Spring Clip- OFA-9- 12’ Rope- Slip rope through the rope block and tie a knot, then tie a couple more knots on the way down to the Rockwall Rope hole, slip through then tie a knot.

  • Page 37: Uss Flatwasher

    Swingbeam Assembly PARTS NEEDED HARDWARE NEEDED OFB-31- 13” A-Frame Block- SBH-16- 3/8” x 9” Hex Bolt- SBH-19- 3/8” Bolt Cup- (10) OFB-28- 7 13/16” Small A-Frame Block- SBH-13- 3/8” USS Flatwasher- (10) SBH-11- 3/8” Split Lockwasher- (10) OFB-30- 13” A-Frame Block Sunk- SBH-6- 3/8”...
  • Page 38 Swingbeam Assembly PARTS NEEDED HARDWARE NEEDED OFB-36- 92” A-Frame Leg- SBH-18- 1/2” x 10 1/2” Hex Bolt- SBH-14- 1/2” USS Flatwasher- OFA-3- Swinbeam 45 Degree Bracket- (1) SBH-12- 3/8” Split Lockwasher- SBH-7- 1/2” Hex Nut- OFA-6- Swingbeam Tri-Plate- SBH-2- 3/8” Acor Nut Plated- SBH-4- 1/2”...
  • Page 39 Swingbeam Install PARTS NEEDED HARDWARE NEEDED OFB-34- 60” A-Frame Crossmember- SBH-4- 1/2” x 6 1/2” Carriage Bolt- SBH-15- 3/4” USS Flatwasher- Swingbeam Assembly- SBH-14- 1/2” USS Flatwasher- SBH-12- 1/2” Split Lockwahser- SBH-7- 1/2” Hex Nut- SBH-2- 1/2” Acron Nut Plated- SBH-5- 1/2”...

  • Page 40: Spring Clips 10Mm X 100Mm

    Main Assembly PARTS NEEDED HARDWARE NEEDED OFA-4-Spring Clips 10mm x 100mm- SBH-13- 3/8” USS Flatwasher- OFA-11- 56” Chained Belt Swing- SBH-9- 3/8” x 5” Hex Lag Screw-...

  • Page 41: Ship's Wheel

    Accessory Install PARTS NEEDED HARDWARE NEEDED OFA-13- 12” Ship’s Wheel- Hardware with Accessories OFA-12- Telescope-...

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