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We would be pleased to receive any improvement proposals which you may have. Copyright Copyright (C) Deutschmann Automation GmbH & Co. KG 1997 – 2018. All rights reserved. This document may not be passed on nor duplicated, nor may its contents be used or disclosed unless expressly permitted.
The EU Declarations of Conformity are available at the following location for perusal by the responsible authorities in accordance with the EU Directive, Article 10: Deutschmann Automation GmbH & Co. KG, Carl-Zeiss-Straße 8, 65520 Bad Camberg, Ger- many. Scope of application The modules are designed for use in the industrial sector and comply with the following requirements.
Deutschmann Automation GmbH & Co. KG Information for the machine manufacturers Information for the machine manufacturers Introduction ® The UNIGATE module does not constitute a machine as defined by the EU "Machinery“ Directive. Consequently, the module does not have a Declaration of Conformity in relation to the EU Machinery Directive.
Introduction Deutschmann Automation GmbH & Co. KG Introduction ® The UNIGATE CL-Fast Ethernet module serves to adapt a serial port to Ethernet networks. The ® terminal unit’s protocol is converted in the UNIGATE via a Script. The module CL-Fast Ethernet essentially consists of the following hardware components: Electrically isolated 10/100 Base-T-interface to Ethernet •...
Deutschmann Automation GmbH & Co. KG Operation modes of the Gateway Operation modes of the Gateway Configuration mode (config mode) The configuration mode serves to configure the Gateway. The following adjustments are possible in this mode. Loading a Script (e. g. by means of the software WINGATE with "Write Script" under "File") •...
RS-interface Deutschmann Automation GmbH & Co. KG RS-interface RS-interfaces at the UNIGATE ® ® The UNIGATE CL - Fast Ethernet has the interfaces RS232, RS422 and RS485 available. The hardware always features a DEBUG-interface, see chapter 7. Buffer sizes at the UNIGATE ®...
Deutschmann Automation GmbH & Co. KG SSI-interface SSI-interface ® The UNIGATE also supports the connection of applications or products, that communicate via SSI. Initiation of the SSI-interface The required Script (example_SSI), the firmware- (Cust0023) and Protocol Developer-exten- sion (Cust_ssi.xml) are available free of charge from our website at www.deutschmann.de, as well as the softwaretool Protocol Developer and the configuration software WINGATE.
(example CL-PB): Special Firmware (23) not loaded RS-PBV1-CL (232/422/485) V7.31[30] (c)dA Switch=0x02FF Script(8k)="SSI" Author="Deutschmann Automation" Version="V 1.0" Date=20.03.2008 SN=47110002 ID=2 Konfigmode... The note "Special Firmware (23) not loaded" means that the firmware-extension is not yet loaded.
Deutschmann Automation GmbH & Co. KG The Debug-interface The Debug-interface Overview of the Debug-interface ® The UNIGATE CL features a Debug-interface, that allows a step-by-step processing of a Script. Normally this interface is only required for the development of a Script.
Communication can be split into seven layers, Layer 1 to Layer 7, in accordance with the ISO/OSI model. The Deutschmann Automation Gateways convert Layers 1 and 2 of the customized bus system (RS485 / RS232 / RS422) to the corresponding Fieldbus system. Layers 3 and 4 are being cov- ered by the UDP/IP-protocol, TCP/IP-protocol.
Deutschmann Automation GmbH & Co. KG Generating a Script Generating a Script What is a Script? A Script is a sequence of commands, that are executed in that exact order. Because of the fact that also mechanisms are given that control the program flow in the Script it is also possible to assemble more complex processes from these simple commands.
Generating a Script Deutschmann Automation GmbH & Co. KG The use of the Protocol Developer software tool Protocol Developer downloaded from website http://www.deutschmann.com It is a tool for an easy generation of a Script for our Script Gateways. Its operation is exactly aimed at this use.
Deutschmann Automation GmbH & Co. KG Generating a Script 4800 baud: 0.16% 9600 baud: 0.16% 19200 baud: 0.16% 38400 baud: 1.35% 57600 baud: 1.35% 62500 baud: 115200 baud: 1.35% 312500 baud: 625000 baud: Script processing times The Script is translated by the Protocol Developer and the consequently generated code is loaded into the Gateway.
Implemented protocols in UNIGATE® CL with Universal Script Deutschmann Automation GmbH & Co. KG 10 Implemented protocols in UNIGATE ® CL with Universal Script ® UNIGATE CL is supplied with the Script “Universal Script Deutschmann“. The configuration of ® the protocols is carried out by means of the software WINGATE. See "Instructions UNIGATE - Configuration with WINGATE".
Deutschmann Automation GmbH & Co. KG Implemented protocols in UNIGATE® CL with Universal Script 10.2.3 RS232 parameter table 10.2.3.1 Start character (232 Start character) If this character is defined, the gateway evaluates only the data at the RS232 interface following this start character.
Implemented protocols in UNIGATE® CL with Universal Script Deutschmann Automation GmbH & Co. KG 10.3.1 Data structure 3964R 10.3.2 Protocol definitions The telegram format is as follows: Data The received net data is forwarded (transparently) in both directions unchanged. •...
Deutschmann Automation GmbH & Co. KG Implemented protocols in UNIGATE® CL with Universal Script 10.3.4 Protocol type 3964 The difference to protocol type 3964R is: 1. tq = acknowledge monitoring time 2. The checksum byte BCC is missing. 10.4 Protocol: MODBUS-RTU 10.4.1 Notes...
Implemented protocols in UNIGATE® CL with Universal Script Deutschmann Automation GmbH & Co. KG 10.4.2.3 Communication sequence The gateway always acts as the Slave with respect to the fieldbus and always acts as the Master at the Modbus end. Thus, data exchange must always be started by the fieldbus Master. The gateway fetches this data which must be structured in accordance with chapter "Data structure“,...
Deutschmann Automation GmbH & Co. KG Implemented protocols in UNIGATE® CL with Universal Script 10.5 The trigger byte In case the data records, that were supplied from the application to the gateway, do not change for a longer period, there is actually no need to send new data to the master.
Hardware ports, switches and LEDs Deutschmann Automation GmbH & Co. KG 11.3 LEDs ® The Gateway UNIGATE CL - Fast Ethernet features 10 LEDs or from hard.-rev. B 11 LEDs with the following significance: LED (Ethernet) Power green Supply voltage Ethernet LED Link/Act.
Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs 11.3.9 LED "State" Lights green Controllable via Script Flashes green Controllable via Script Flashes green/red Controllable via Script Lights red General Gateway error (see LEDs Error No.), controllable via Script...
Hardware ports, switches and LEDs Deutschmann Automation GmbH & Co. KG 11.4.3 Rotary coding switch S6 (optional) The function of the rotary coding switch S6 is, to set different control modes at the Ethernet con- troller. Switch position S6 Meaning...
Deutschmann Automation GmbH & Co. KG Error handling 12 Error handling ® 12.1 Error handling at UNIGATE If the Gateway detects an error, the error is signalled by the “State“ LED lighting red and, simulta- neously, the error number being indicated by means of LEDs “Error No.“ as shown in the table below.
Installation guidelines Deutschmann Automation GmbH & Co. KG 13 Installation guidelines 13.1 Installation of the module The module with the dimensions 23 x 115 x 111 mm (W x D x H) has been developed for switch cabinet use (IP 20) and can thus be mounted only on a standard mounting channel (deep DIN-rail to EN 50022).
Deutschmann Automation GmbH & Co. KG Installation guidelines 13.2.2 Ethernet communication interface This interface is located on the module in the form of a 8-pin RJ45 socket on the bottom side of the housing. Plug the Ethernet-connector onto the RJ45 socket labeled "RJ45 Ethernet" until it snaps in.
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Installation guidelines Deutschmann Automation GmbH & Co. KG Wherever possible, use only lines with braided shield. The coverage density of the shield should exceed 80%. Avoid lines with foil shield since the foil can be damaged very easily as the result of tensile and compressive stress on attachment.
Deutschmann Automation GmbH & Co. KG Ethernet 14 Ethernet Each Ethernet-Client processor with TCP/IP network-protocol in a 10/100 Mbaud Ethernet can exchange data with the Gateway. 14.1 Network-addresses, network-connections After switching on, the Gateway is waiting for data communication with a network-participant. In this case the Gateway is always prepared to react to ICMP messages (e.
Ethernet Deutschmann Automation GmbH & Co. KG * The port numbers (Destination-Port and Source-Port) * At client operation TCP or at UDP the destination-IP-address * The mode or the protocol of the channel: 0 = TCP-server, 1 = TCP-client, 2 = UDP,...
Deutschmann Automation GmbH & Co. KG Ethernet Available functions: Create and write file Read file Read directory Delete file DEL *.* = Deleting all files and initializing (mapping) the file system. Change directory 2 subdirectories are firmly established ("flash" and "ramdisk").
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Ethernet Deutschmann Automation GmbH & Co. KG The program is started. After initialization, the program displays a selection box with the name "Adapter IP", that shows the Ethernet network adapter, located on the computer, with the base addresses of the respective network.
Deutschmann Automation GmbH & Co. KG Technical data 15 Technical data 15.1 Device data The technical data of the module is given in the table below. No. Parameter Data Explanations Location Switch cabinet DIN-rail mounting Enclosure IP20 Protection against foreign...
Technical data Deutschmann Automation GmbH & Co. KG 15.1.1 Interface data The table below lists the technical data of the interfaces and ports on the device. The data has been taken from the corresponding Standards. Interface designation Ethernet RS232-C RS485/RS422 No.
Deutschmann Automation GmbH & Co. KG Commissioning guide 16 Commissioning guide 16.1 Note ® Only trained personnel following the safety regulations may commission the UNIGATE 16.2 Components ® You will require the following components to commission the UNIGATE ® UNIGATE •...
Commissioning guide Deutschmann Automation GmbH & Co. KG 16.7 Connection to the process device Please also read the manual for the process device when commissioning the process device. 16.8 Shield connection Earth the top-hat rail onto which the module has been snapped.
Deutschmann Automation GmbH & Co. KG Servicing 17 Servicing Should questions arise that are not covered in this manual you can find further information in our FAQ/Wiki area on our homepage www.deutschmann.com or directly in our Wiki on • www.wiki.deutschmann.de If your questions are still unanswered please contact us directly.
Annex Deutschmann Automation GmbH & Co. KG 18 Annex 18.1 Explanations of the abbreviations General Product group CL (Compact Line) Product group CM (CANopen Line) Product group CX Product group EL (Ethernet Line) Product group FC (Fast Connect) Galvanic separation RS-side...
Deutschmann Automation GmbH & Co. KG Annex Profinet-IO PBDP ProfibusDP ® PBDPL ProfibusDP-version L (see comparison table UNIGATE IC for the respective product) ® PBDPX ProfibusDP-version X (see comparison table UNIGATE IC for the respective product) PBDPV0 = ProfibusDPV0 PBDPV1 =...
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Annex Deutschmann Automation GmbH & Co. KG UNIGATE Fieldbus Gateway UNIGATE CL - Fast Ethernet V. 2.6 21.6.18 ® ®...
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