DEUTSCHMANN AUTOMATION UNIGATE CL-LONWorks Series Instruction Manual

DEUTSCHMANN AUTOMATION UNIGATE CL-LONWorks Series Instruction Manual

Universal fieldbus-gateway
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Instruction manual
Universal Fieldbus-Gateway
®
UNIGATE
UNIGATE CL - LONWorks
V3624E
Deutschmann Automation GmbH & Co. KG Carl-Zeiss-Str. 8 D-65520 Bad Camberg
Tel:+49-(0)6434-9433-0 Hotline: +49-(0)6434-9433-33 Fax: +49-(0)6434-9433-40
Internet: http://www.deutschmann.de

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Summary of Contents for DEUTSCHMANN AUTOMATION UNIGATE CL-LONWorks Series

  • Page 1 Instruction manual Universal Fieldbus-Gateway ® UNIGATE UNIGATE CL - LONWorks V3624E Deutschmann Automation GmbH & Co. KG Carl-Zeiss-Str. 8 D-65520 Bad Camberg Tel:+49-(0)6434-9433-0 Hotline: +49-(0)6434-9433-33 Fax: +49-(0)6434-9433-40 Internet: http://www.deutschmann.de...
  • Page 3: Table Of Contents

    Deutschmann Automation GmbH & Co. KG Information on CE marking of the module ....8 EU Directive EMC ......8 Scope of application .
  • Page 4 Deutschmann Automation GmbH & Co. KG Script processing times ......22 10 Hardware ports, switches and LEDs ....23 10.1 Device labeling .
  • Page 5 Deutschmann Automation GmbH & Co. KG 13.5.2 Determination of a LON-Gateway’s update time ....35 14 Technical data ......36 14.1 Device data .
  • Page 6 Deutschmann Automation GmbH & Co. KG UNIGATE fieldbus gateway UNIGATE CL - LONWorks V. 1.4 14.7.10...
  • Page 7 We would be pleased to receive any improvement proposals which you may have. Copyright Copyright (C) Deutschmann Automation GmbH & Co. KG 1997 – 2010. All rights reserved. This document may not be passed on nor duplicated, nor may its contents be used or disclosed unless expressly permitted.
  • Page 8: Information On Ce Marking Of The Module

    The EU Declarations of Conformity are available at the following location for perusal by the responsible authorities in accordance with the EU Directive, Article 10: Deutschmann Automation GmbH & Co. KG, Carl-Zeiss-Straße 8, 65520 Bad Camberg, Ger- many. Scope of application The modules are designed for use in the industrial sector and comply with the following requirements.
  • Page 9: Information For The Machine Manufacturers

    Deutschmann Automation GmbH & Co. KG Information for the machine manufacturers Information for the machine manufacturers Introduction The UNIGATE module does not constitute a machine as defined by the EU "Machinery“ Directive. Consequently, the module does not have a Declaration of Conformity in relation to the EU Machinery Directive.
  • Page 10: Introduction

    Introduction Deutschmann Automation GmbH & Co. KG Introduction The module UNIGATE CL-LONWorks 62 or CL-LONWorks 512 serves to adapt a serial port to the LON-bus. In this application, it functions as Gateway. It can be operated at any LON-bus with FTT-10A.
  • Page 11: Unigate Cl Software Flow-Chart

    Deutschmann Automation GmbH & Co. KG Introduction UNIGATE CL software flow-chart 14.7.10 UNIGATE fieldbus gateway UNIGATE CL - LONWorks V. 1.5...
  • Page 12: Unigate Block Diagram

    Introduction Deutschmann Automation GmbH & Co. KG UNIGATE block diagram The following picture shows a typical UNIGATE-module design. UNIGATE application diagram The following graph shows a typical connection scheme. UNIGATE fieldbus gateway UNIGATE CL - LONWorks V. 1.5 14.7.10...
  • Page 13: Operation Modes Of The Gateway

    Deutschmann Automation GmbH & Co. KG Operation modes of the Gateway Operation modes of the Gateway Configuration mode (config mode) The configuration mode serves to configure the Gateway. The following adjustments are possible in this mode. Loading a Script •...
  • Page 14: Data Exchange Mode

    Operation modes of the Gateway Deutschmann Automation GmbH & Co. KG Data exchange mode The Gateway has to be in the data exchange mode, so that a data exchange between the RS-side of the Gateway and the fieldbus is possible. As long as the Gateway is not in the config- uration mode or the test mode, the data exchange mode is active.
  • Page 15: Rs-Interface

    Deutschmann Automation GmbH & Co. KG RS-interface RS-interface RS-interfaces at the UNIGATE CL The UNIGATE CL - LONWorks has the interfaces RS232, RS422 and RS485 available. The hardware always features a DEBUG-interface, see chapter 7. Buffer sizes at the UNIGATE CL UNIGATE CL features at the serial side a buffer with the size of 1024 bytes for input data and output data each.
  • Page 16: Ssi-Interface

    (example CL-PB): Special Firmware (23) not loaded RS-PBV1-CL (232/422/485) V7.31[30] (c)dA Switch=0x02FF Script(8k)="SSI" Aut- hor="Deutschmann Automation" Version="V 1.0" Date=20.03.2008 SN=47110002 ID=2 Konfigmode... The note "Special Firmware (23) not loaded" means that the firmware-extension is not yet loaded.
  • Page 17 Deutschmann Automation GmbH & Co. KG SSI-interface X1 (3pin + 4pin screw-plug-connector): Pin no. Name Function at SSI Rx 232 n. c. Tx 232 n. c. AP-GND n. c. Rx 422+ SSI DAT+ Rx 422- SSI DAT- Tx 422+ SSI CLK+...
  • Page 18: The Debug-Interface

    The Debug-interface Deutschmann Automation GmbH & Co. KG The Debug-interface Overview of the Debug-interface The UNIGATE® IC features a Debug-interface, that allows a step-by-step processing of a Script. Normally this interface is only required for the development of a Script.
  • Page 19: Mode Of Operation Of The System

    General explanation Communication can be split into seven layers, layer 1 to layer 7, in accordance with the ISO/OSI-model. The DEUTSCHMANN AUTOMATION LONWorks-Gateways convert all layers in accordance with the LONTalk-protocol. Layer 7 is realized according to chapter 8.3. Interfaces The Gateway features the interfaces RS232, RS485 and RS422.
  • Page 20: Generating A Script

    Generating a Script Deutschmann Automation GmbH & Co. KG Generating a Script What is a Script? A Script is a sequence of commands, that are executed in that exact order. Because of the fact that also mechanisms are given that control the program flow in the Script it is also possible to assemble more complex processes from these simple commands.
  • Page 21: The Use Of The Protocol Developer

    Deutschmann Automation GmbH & Co. KG Generating a Script The use of the Protocol Developer The Protocol Developer is a tool for an easy generation of a Script for our Script Gateways. Its operation is exactly aimed at this use. After starting the program the Script that was loaded the last time is loaded again, provided that it is not the first start.
  • Page 22: Script Processing Times

    Generating a Script Deutschmann Automation GmbH & Co. KG 4800 baud: 0.16% 9600 baud: 0.16% 19200 baud: 0.16% 38400 baud: 1.35% 57600 baud: 1.35% 62500 baud: 115200 baud: 1.35% 312500 baud: 625000 baud: Script processing times The Script is translated by the Protocol Developer and the consequently generated code is loa- ded into the Gateway.
  • Page 23: Hardware Ports, Switches And Leds

    Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs 10 Hardware ports, switches and LEDs 10.1 Device labeling Picture 1: Terminal labeling and termination Picture 2: Front panel: Rotary switches, pushbutton and LEDs 10.2 Connectors 10.2.1 Connector to the external device (RS-interface) The serial interface is available at the plug accessible on the upper side of the device.
  • Page 24: Connector Supply Voltage And Debug-Interface

    Hardware ports, switches and LEDs Deutschmann Automation GmbH & Co. KG 10.2.2 Connector supply voltage and DEBUG-interface Pin assignment X2 (4-pole screw-plug connector, on the bottom side, at the back) Pin No. Name Function UB (Pwr) 10..33 V supply voltage / DC...
  • Page 25: Led "Rx" (At Lonworks 62 Only)

    Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs 10.3.2 LED "Rx" (at LONWorks 62 only) This LED is jittering when data is received. 10.3.3 LED "Tx" (at LONWorks 62 only) This LED is jittering when data is sent.
  • Page 26: Rotary Coding Switches S4 + S5 (Serial Interface)

    Hardware ports, switches and LEDs Deutschmann Automation GmbH & Co. KG If the integrated resistor is used, please allow for the fact that this also activates a pull-down resistor (390 Ω) to ground and a pull-up resistor (390 Ω) to VCC.
  • Page 27: Error Handling

    Deutschmann Automation GmbH & Co. KG Error handling 11 Error handling 11.1 Error handling at UNIGATE CL If the Gateway detects an error, the error is signalled by the “State“ LED lighting red and, simulta- neously, the error number being indicated by means of LEDs “Error No.“ (flashing frequency 1 hertz) as shown in the table below.
  • Page 28: Installation Guidelines

    Installation guidelines Deutschmann Automation GmbH & Co. KG 12 Installation guidelines 12.1 Installation of the module The module with the dimensions 23 x 116 x 115 mm (W x H x D) has been developed for switch cabinet use (IP 20) and can thus be mounted only on a standard mounting channel (deep DIN-rail to EN 50022).
  • Page 29: Lonworks Communication Interface

    Deutschmann Automation GmbH & Co. KG Installation guidelines 12.2.2 LONWorks communication interface 12.2.2.1 Bus line with copper cable This interface is located on the module in the form of a 4-pin screw-plug-connector on the lower side of the housing. Plug the LONWorks connecting plug onto the socket labelled "LONWorks".
  • Page 30 Installation guidelines Deutschmann Automation GmbH & Co. KG In general, you should always connect the shields of cables at both ends. The only way of achieving good interference suppression in the higher frequency band is by connecting the shields at both ends.
  • Page 31: Lonworks

    Deutschmann Automation GmbH & Co. KG LONWorks 13 LONWorks The UNIGATE LONWorks module communicates according to the LONTalk record. That means that it can communicate with all LONWorks nodes which correspond to this record. For further information on LONWorks technology see www.echelon.com and www.lonmark.org.
  • Page 32: Implementing The Network Variables Into The Unigate-Lonworks

    LONWorks Deutschmann Automation GmbH & Co. KG 13.2.1 Implementing the network variables into the UNIGATE-LONWorks A LONWorks-node is application-specific - which means that it is impossible to have one univer- sal group of network variables for all kinds of different applications. For that reason the UNIG- ATE-LON has to be pre-configured with a fixed group of network variables, that might be required for a certain kind of application.
  • Page 33: Script Examples For The Initialization Of Lonworks

    Deutschmann Automation GmbH & Co. KG LONWorks 13.3 Script examples for the initialization of LONWorks //************************ LON init ******************************************************* // Type No from SNVT Master-List // http://www.tsd.org/ieee1473/SNVT.pdf [LON_SNVT_MasterList_May2002] // UG62 max count of SNVT´s = 62 In and Out SNVT´s together // UG512 max count of SNVT´s = 256 In and 256 Out-SNVT´s...
  • Page 34: Lon-Specific Parameters

    LONWorks Deutschmann Automation GmbH & Co. KG 13.4 LON-specific parameters // Bus specific - // LON // Lon Input SNVT Mapping LonInMapping ( a_Source[0] , w_NumberChar ) ; // Lon Output SNVT Mapping LonOutMapping ( a_Source[0] , w_NumberChar ) ;...
  • Page 35: Network Variables (Nvts)

    Deutschmann Automation GmbH & Co. KG LONWorks 13.5.1 Network variables (NVTs) The SNVTs are assigned by the user as desired in the Script. var InMapsize : word; var OutMapsize : word; var InMapTable: buffer[62]; var OutMapTable: buffer[62]; moveConst( InMapsize, 1);...
  • Page 36: Technical Data

    Technical data Deutschmann Automation GmbH & Co. KG 14 Technical data 14.1 Device data The technical data of the module is given in the table below. No. Parameter Data Explanations Location Switch cabinet DIN-rail mounting Enclosure IP20 Protection against foreign...
  • Page 37: Interface Data

    Deutschmann Automation GmbH & Co. KG Technical data 14.1.1 Interface data The table below lists the technical data of the interfaces and ports on the device. The data has been taken from the corresponding Standards. Interface designation LONWorks RS232-C RS485/RS422 No.
  • Page 38: Commissioning Guide

    Commissioning guide Deutschmann Automation GmbH & Co. KG 15 Commissioning guide 15.1 Note Only trained personnel following the safety regulations may commission the UNIGATE. 15.2 Components You will require the following components to commission the UNIGATE: UNIGATE • • Connection cable from gateway to the process •...
  • Page 39: Connection To The Process Device

    Deutschmann Automation GmbH & Co. KG Commissioning guide 15.7 Connection to the process device Please also read the manual for the process device when commissioning the process device. 15.8 Connecting the supply voltage Please connect 10..33 DC voltage to the terminals provided for this.
  • Page 40: Servicing

    Servicing Deutschmann Automation GmbH & Co. KG 16 Servicing Should questions which are not covered in this Manual crop up, please contact us directly. Please note down the following information before calling: • Device designation • Serial number (S/N) Article number •...
  • Page 41: Annex

    Deutschmann Automation GmbH & Co. KG Annex 17 Annex 17.1 Hexadecimal table Decimal Binary 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101 1110 1111 14.7.10 UNIGATE fieldbus gateway UNIGATE CL - LONWorks V. 1.5...
  • Page 42: Declaration Of Conformity

    Declaration of conformity Deutschmann Automation GmbH & Co. KG 18 Declaration of conformity 18.1 EC declaration of conformity UNIGATE fieldbus gateway UNIGATE CL - LONWorks V. 1.5 14.7.10...

This manual is also suitable for:

Unigate cl-lonworks 62Unigate cl-lonworks 512Cl-lonworks 512

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