DEUTSCHMANN AUTOMATION UNIGATE CL - Powerlink Instruction Manual

DEUTSCHMANN AUTOMATION UNIGATE CL - Powerlink Instruction Manual

Universal fieldbus gateway
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Instruction manual
Universal Fieldbus Gateway
®
UNIGATE
UNIGATE CL - Powerlink
V3653E
Deutschmann Automation GmbH & Co. KG Carl-Zeiss-Str. 8 D-65520 Bad Camberg
Tel:+49-(0)6434-9433-0 Hotline: +49-(0)6434-9433-33 Fax: +49-(0)6434-9433-40
Internet: http://www.deutschmann.de

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Summary of Contents for DEUTSCHMANN AUTOMATION UNIGATE CL - Powerlink

  • Page 1 Instruction manual Universal Fieldbus Gateway ® UNIGATE UNIGATE CL - Powerlink V3653E Deutschmann Automation GmbH & Co. KG Carl-Zeiss-Str. 8 D-65520 Bad Camberg Tel:+49-(0)6434-9433-0 Hotline: +49-(0)6434-9433-33 Fax: +49-(0)6434-9433-40 Internet: http://www.deutschmann.de...
  • Page 3: Table Of Contents

    10.1 Script-update via FTP ......24 10.2 System configuration update via FTP ....24 17.6.10 UNIGATE fieldbus gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 4 16.3 Installation ....... . . 36 16.4 Dimensional drawing UNIGATE CL - Powerlink ... . . 36 16.5 Commissioning .
  • Page 5 19 Declaration of conformity ......40 19.1 EC declaration of conformity ..... . . 40 17.6.10 UNIGATE fieldbus gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 6 Deutschmann Automation GmbH & Co. KG UNIGATE fieldbus gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 7 We would be pleased to receive any improvement proposals which you may have. Copyright Copyright (C) Deutschmann Automation GmbH & Co. KG 1997 – 2010. All rights reserved. This document may not be passed on nor duplicated, nor may its contents be used or disclosed unless expressly permitted.
  • Page 8: Information On Ce Marking Of The Module

    The EU Declarations of Conformity are available at the following location for perusal by the responsible authorities in accordance with the EU Directive, Article 10: Deutschmann Automation GmbH & Co. KG, Carl-Zeiss-Straße 8, 65520 Bad Camberg, Ger- many. Scope of application The modules are designed for use in the industrial sector and comply with the following requirements.
  • Page 9: Information For The Machine Manufacturers

    "machine" is taken to mean a totality of connected parts or fixtures (see also EN 292-1, Para- graph 3.1) The module is a part of the electrical equipment of the machine and must thus be included by the machine manufacturer in the Declaration of Conformity process. 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 10: Introduction

    Electrically isolated Powerlink-interface 32-bit processor "Hynet32s" • RAM and FLASH • • Optionally electrically isolated on the RS-side Serial interface (RS232, RS485 and RS422) to the device connected externally • UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 11: Unigate Cl Software Flow-Chart

    Deutschmann Automation GmbH & Co. KG Introduction UNIGATE CL software flow-chart 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 12: Unigate Application Diagram

    Introduction Deutschmann Automation GmbH & Co. KG UNIGATE application diagram The following graph shows a typical connection scheme. UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 13: Operation Modes Of The Gateway

    In the data exchange mode the Gateway will execute the downloaded Script with the parameters, that have been preset through WINGATE. 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 14: Rs-Interface

    Deutschmann Automation GmbH & Co. KG RS-interface RS-interfaces at the UNIGATE CL The UNIGATE CL - Powerlink has the interfaces RS232, RS422 and RS485 available. The hard- ware always features a DEBUG-interface, see chapter 7. Buffer sizes at the UNIGATE CL UNIGATE CL features at the serial side a buffer with the size of 1024 bytes for input data and output data each.
  • Page 15: Ssi-Interface

    Bring the device into the data exchange mode (see chapter 4.3, Data exchange mode) -> • DONE! Hardware-wiring The clock wires of the SSI-interface are placed onto the Tx-wires of the RS422-interface and the data wires onto the Rx-wires at the UNIGATE CL. 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 16 Function at SSI Rx 232 n. c. Tx 232 n. c. AP-GND n. c. Rx 422+ SSI DAT+ Rx 422- SSI DAT- Tx 422+ SSI CLK+ Tx 422- SSI CLK- UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 17: The Debug-Interface

    "SerialOutputToDebugInterface". Please also pay attention to the remark in the manual ’Protocol Developer’. Commands of the Debug-interface The commands for the use of the Debug-interface are described in the instruction manual Proto- col Developer. 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 18: Mode Of Operation Of The System

    Communication can be split into seven layers, Layer 1 to Layer 7, in accordance with the ISO/OSI model. The Deutschmann Automation Gateways convert Layers 1 and 2 of the customized bus system (RS485 / RS232 / RS422) to the corresponding Fieldbus system. Layers 3 and 4 are being covered by the UDP/IP- and TCP/IP-protocol.
  • Page 19 // Manufact Device Type Obj. 0x1000 // Set ( DeviceType , 0x1234 ) ; // SetByVar ( DeviceType , ltemp ) ; Get ( DeviceType , ltemp ) ; // default: 12 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 20 // Beim Auslesen dieses Obj wird der Wert in einen Longwert geändert // aus 0x4121 => 0x00410021 // Sub Idx 4 Serial number Get ( SerialNumber , ltemp ) ; // Read only (see lable on housing) //--------------------------------- UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 21: Possible Data Lengths

    The Master sets up a TCP/IP- or a UDP/IP-connection to the Gateway during the startup phase. Only after a correct termination of the startup phase the data exchange with external devices will take place. 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 22: Generating A Script

    Script. Only this way it is also possible that the same Script operates on different Ethernet-Gateways, that feature different IP-addresses. UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 23: The Use Of The Protocol Developer

    Generally a new command is inserted in front of the one where the cursor is positioned. Of course the commands can also be written by means of the keyboard or already written commands can also be modified. 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 24: Ftp-Server

    A WINGATE gwc-file has to be stored on the Gateway (subdirectory "flash") as "SYSTEM.GWC" via FTP. When the Gateway is startet, it identifies this file, transfers the new configuration and then deletes the file "SYSTEM.GWC". UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 25: Web-Server

    A good exmple for the interaction between Gateway-Script and HTML-page ca be taken from the Example-HTML-page "ssi.html" and the Example-Script "example_Set_HTML_String.dss", that can both be found in the download area on our homepage at www.deutschmann.de. 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 26: Hardware Ports, Switches And Leds

    Tx 422+ (485+) Transmit signal Tx 422- (485-) Transmit signal For the operation at a 485-interface the two pins labeled "485-" have to be connected together. Also the two pins "485+". UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 27: Connector Supply Voltage And Debug-Interface

    Please note that the devices of the series UNIGATE should not be operated with AC voltage. 12.3 LEDs The Gateway UNIGATE CL - Powerlink features 10 LEDs with the following significance: LED Pwr green...
  • Page 28: Led "Link / Activity 2

    ON. The resistor (150 Ω) integrated in the Gateway is activated. In all other cases, the switch remains in position OFF. Please refer to the general RS485 literature for further information on the subject of bus termina- tions. UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 29: Rotary Coding Switches S4 + S5 (Serial Interface)

    This results in the Powerlink IP-address 192.168.100.105. 12.5 The Debug cable for UNIGATE SC As accessory a pre-configured Debug cable is available. The Debug cable connects the Gate- way to Debug and RS. 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 30: Error Handling

    Fieldbus data buffer overflow Reserved Table 1: Error handling at UNIGATE CL For user-defined errors the flash frequency is 0.5 hertz. The error is displayed as long as defined by "Set Warning Time". UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 31: Installation Guidelines

    Connect the supply voltage to the 4-pole plug-in screw terminal in accordance with the labelling on the device. 14.2.1.2 Equipotential bonding connection The connection to the potential equalization automatically takes place it is put on the DIN-rail. 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 32: Ethernet Powerlink Communication Interface

    Interference currents on cable shields are discharged to earth via the shielding bus which is con- nected conductively to the chassis or housing. A low-impedance connection to the PE wire is particularly important in order to prevent these interference currents themselves becoming an interference source. UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 33 Downstream of the entry point of the line into the cabinet, connect the shield to a shielding bus. Continue the shield as far as the module, but do not connect it again at this point! 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 34: Technical Data

    But does not function! Short-circuit protection Overload protection Poly-switch Thermal fuse ≤ 9 V DC Undervoltage detection (USP) ≥ 5 ms Emergency power supply Device fully operable Table: Technical data of the module UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 35: Interface Data

    - Logic level Transmit pause (MARK): - Voltage level - 3 ... –15 V + 1.5 ... +5 V - Logic level Table: Technical data of the interfaces at the module 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 36: Commissioning Guide

    It is essential that you perform the following steps during commissioning in order to ensure that the module operates correctly: 16.6 Powerlink connection Connect the device to the Powerlink network at the interface labeled "Powerlink (Hub)". UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 37: Connection To The Process Device

    Use any project planning tool for project planning. If the required EDS file was not supplied with your project planning tool, a sample file can be found on the Internet (www.deutschmann.de). 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 38: Servicing

    The more precise information a fault/error description you provide, the more exactly we will be able to pinpoint the possible causes. 17.2 Downloading PC software You can download current information and software free of charge from our Internet server. http://www.deutschmann.de UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 39: Annex

    Deutschmann Automation GmbH & Co. KG Annex 18 Annex 18.1 Hexadecimal table Decimal Binary 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101 1110 1111 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 40: Declaration Of Conformity

    Declaration of conformity Deutschmann Automation GmbH & Co. KG 19 Declaration of conformity 19.1 EC declaration of conformity UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...
  • Page 41 Deutschmann Automation GmbH & Co. KG Declaration of conformity 17.6.10 UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8...
  • Page 42 Declaration of conformity Deutschmann Automation GmbH & Co. KG UNIGATE Fieldbus Gateway UNIGATE CL - Powerlink V. 1.8 17.6.10...

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