DEUTSCHMANN AUTOMATION UNIGATE CANopen-ProfibusDP User Manual

Universal fieldbus-gateway
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User manual
Universal Fieldbus-Gateway
®
UNIGATE
®
CANopen
(Master) - ProfibusDP (Slave)
Article-no.: V2856E
Deutschmann Automation GmbH & Co. KG Carl-Zeiss-Str. 8 D-65520 Bad Camberg
Tel:+49-(0)6434-9433-0 Hotline: +49-(0)6434-9433-33 Fax: +49-(0)6434-9433-40
Internet: http://www.deutschmann.de

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Summary of Contents for DEUTSCHMANN AUTOMATION UNIGATE CANopen-ProfibusDP

  • Page 1 User manual Universal Fieldbus-Gateway ® UNIGATE ® CANopen (Master) - ProfibusDP (Slave) Article-no.: V2856E Deutschmann Automation GmbH & Co. KG Carl-Zeiss-Str. 8 D-65520 Bad Camberg Tel:+49-(0)6434-9433-0 Hotline: +49-(0)6434-9433-33 Fax: +49-(0)6434-9433-40 Internet: http://www.deutschmann.de...
  • Page 3: Table Of Contents

    Deutschmann Automation GmbH & Co. KG Information on CE marking of the module ....8 EU Directive EMC ......8 Scope of application .
  • Page 4 Deutschmann Automation GmbH & Co. KG 5.4.5 LED “CANopen® State“ ......21 5.4.6 LEDs “Error No.
  • Page 5 Deutschmann Automation GmbH & Co. KG 12 Annex........38 12.1 Hexadecimal table...
  • Page 6 Deutschmann Automation GmbH & Co. KG UNIGATE Fieldbus Gateway CANopen® - ProfibusDP V. 2.3 26.8.11...
  • Page 7 We would be pleased to receive any improvement proposals which you may have. Copyright Copyright (C) Deutschmann Automation GmbH & Co. KG 1997 – 2011. All rights reserved. This document may not be passed on nor duplicated, nor may its contents be used or disclosed unless expressly permitted.
  • Page 8: Information On Ce Marking Of The Module

    The EU Declarations of Conformity are available at the following location for perusal by the responsible authorities in accordance with the EU Directive, Article 10: Deutschmann Automation GmbH & Co. KG, Carl-Zeiss-Str. 8, 65520 Bad Camberg, Germany Scope of application The modules are designed for use in the industrial sector and comply with the following...
  • Page 9: Information For The Machine Manufacturer

    Deutschmann Automation GmbH & Co. KG Information for the machine manufacturer Information for the machine manufacturer Introduction The UNIGATE module does not constitute a machine as defined by the EU "Machinery“ Directive. Consequently, the module does not have a Declaration of Conformity in relation to the EU Machinery Directive .
  • Page 10: Introduction

    Introduction Deutschmann Automation GmbH & Co. KG Introduction The UNIGATE CANopen®-ProfibusDP module serves as a coupling between a CANopen® bus system and ProfibusDP to EN 50 170. In this application, it functions as a gateway and on the ProfibusDP-side it operates as slave and on the CANopen®-side it operates as master Through a mapping that can be configured, the user is in the position to prescribe how CANo- pen®...
  • Page 11: Mode Of Operation Of The System

    Communication can be split into seven layers, Layer 1 to Layer 7, in accordance with the ISO/OSI Model. The DEUTSCHMANN AUTOMATION gateways convert Layers 1 and 2 of the corresponding bus systems. Layers 3 to 6 are blank, and Layer 7 is converted in accordance with the configured mapping.
  • Page 12: Node Guarding

    Mode of operation of the system Deutschmann Automation GmbH & Co. KG Now the Mappings can be changed, deleted or new ones can be added. Afterwards you only have to download the data to the Gateway (menu file\download) and UNIGATE works with the new configuration.
  • Page 13: Displaying The Node Guarding States

    Deutschmann Automation GmbH & Co. KG Mode of operation of the system Settings As presetting it applies tfor all slaves that no node guarding is carried out. Shall that node guar- ding be activated for a slave, an entry "enable node guarding" has to be added to the current WINGATE configuration.
  • Page 14: Emergency Messages

    Mode of operation of the system Deutschmann Automation GmbH & Co. KG Profibus data of the Gateway: Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 0x40 These settings are available from Gateway software-revision 1.1 on. 4.3.4 Emergency Messages The gateway can received up to 10 Emergency messages of all those slaves, for which node guarding was activated and writes them into a queue.
  • Page 15: Bit 6: Set Operational Toggle Bit

    Deutschmann Automation GmbH & Co. KG Mode of operation of the system 4.3.5.2 Bit 6: set operational toggle bit If this bit is changed the Gateway sends the message ’set operational’ to the slaves. This feature is to be used if some slaves are slower than the master, and are only then ready when the master already sent this message.
  • Page 16: Triggerbyte

    Mode of operation of the system Deutschmann Automation GmbH & Co. KG Data record structure (PB-output = data to the PB-Master): 7..n +-----------+-------+--------+------------+-----------+----------+-----------+ | Obj-Index | Index | Status | Response-no| Node-no | Data-Len | Data ... +-----------+-------+--------+------------+-----------+----------+-----------+ +- 0 = Ok, 1 = Busy, Other values = Error...
  • Page 17: Slave Mode

    Deutschmann Automation GmbH & Co. KG Mode of operation of the system The other way round the Gateway counts up the first byte of the Profibus data to the Profi- bus-Master by one, if the follwing data have changed. 4.3.9 Slave mode ®...
  • Page 18: Starting Phase

    Mode of operation of the system Deutschmann Automation GmbH & Co. KG Starting phase During the starting phase the UNIGATE sends the NMT-command "BusStart" every 2 seconds, that means all connected CANopen®-Slaves are set into the condition "Operational". As soon as the Gateway has received the first PDO, that is available in the Mapping, this starting phase is left, which means that the NMT-command is not sent any more.
  • Page 19: Hardware Ports, Switches And Leds

    Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs Hardware ports, switches and LEDs Drawing of the unit 5.1.1 UNIGATE CANopen® - ProfibusDP Configuration 5.2.1 Profibus • Configuration data: In accordance with GSD file (DAGW2862.gsd) • Diagnostic data: Max.
  • Page 20: Connectors

    Hardware ports, switches and LEDs Deutschmann Automation GmbH & Co. KG Connectors 5.3.1 Connector to the power supply The connection cable to the power supply must be plugged in at the connector accessible on the underside of the device. Pin assignment (2-pin screw-type/plug connector) Pin No.
  • Page 21: Power Supply

    Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs Pin assignment (3-pin screw-type/plug connector) Pin Nr. Name Funktion Rx232 Receive signal Tx232 Transmit signal Ground 5.3.5 Power supply The device must be powered with 10.8-30 VDC via the separate 2-pin screw-/plug-connector.
  • Page 22: Leds "Error No. / Select Id

    Hardware ports, switches and LEDs Deutschmann Automation GmbH & Co. KG 5.4.6 LEDs “Error No. / Select ID“ If these 4 LEDs flash and LED “State“ simultaneously lights red, the error number is displayed in binary notation (conversion table, see Annex) in accordance with the table in Chapter "Error handling".
  • Page 23: Error Handling

    Deutschmann Automation GmbH & Co. KG Error handling Error handling If the gateway detects an error, the error is signalled by the “State“ LED lighting red and, simulta- neously, the error number being indicated by means of LEDs “Error No.“ as shown in the table below.
  • Page 24: Installation Guidelines

    Installation guidelines Deutschmann Automation GmbH & Co. KG Installation guidelines Installation of the module The module of size (90 x 127 x 55 mm W x H x D) has been developed for switch cabinet use (IP 20) and can thus be mounted only on a standard mounting channel (deep DIN-rail to...
  • Page 25: Profibusdp And Canopen® Communication Interfaces

    Deutschmann Automation GmbH & Co. KG Installation guidelines 7.2.2 ProfibusDP and CANopen® communication interfaces 7.2.2.1 Bus line with copper cable This interfaces are located on the module in the form of two 9-pin SUB-D plugs (1 x socket, 1 x pin) on the front side of the housing.
  • Page 26: Shielding Of Lines

    Installation guidelines Deutschmann Automation GmbH & Co. KG Group A: • shielded bus and data lines (e.g. for ProfibusDP, CANopen®, RS232C and printers etc.) • shielded analogue lines • unshielded lines for DC voltages 60 V • unshielded lines for AC voltage  25 V •...
  • Page 27 Deutschmann Automation GmbH & Co. KG Installation guidelines Please note the following points when shielding: • Use metal cable clips to secure the shield braiding. The clips must surround the shield over a large area and must have good contact.
  • Page 28: Representation Of The Data In Profibusdp

    Representation of the data in ProfibusDP Deutschmann Automation GmbH & Co. KG Representation of the data in ProfibusDP Any standard-compliant ProfibusDP Master can exchange data with the gateway. It is also pos- sible to use very "simple" Master connections owing to the data structure.
  • Page 29: Diagnosis

    Deutschmann Automation GmbH & Co. KG Representation of the data in ProfibusDP Diagnosis Diagnostic data is high-priority data. The gateway runs an external diagnostic if it detects an internal error. Representation of the information in the external diagnostic byte: The diagnostic information of a DP Slave consists of standard diagnostic information items...
  • Page 30 Representation of the data in ProfibusDP Deutschmann Automation GmbH & Co. KG Octet 2 Diag.Prm_req Slave must be reprogrammed Diag.Stat_diag Static diagnostic (byte Diag-Bits) Permanently set to 1 Diag.WD_ON Response monitoring active Diag.freeze_mode Freeze command received Sync_mode Sync command received reserved Diag.deactivated (sets Master)
  • Page 31: Data Exchange

    Deutschmann Automation GmbH & Co. KG Representation of the data in ProfibusDP Octet 7 External diagnosis: header, length entry Octet 8 UNIGATE error number Data exchange After the Master, in the diagnostic, detects that the Slave is ready for data exchange, it sends data exchange telegrams.
  • Page 32: Technical Data

    Technical data Deutschmann Automation GmbH & Co. KG Technical data Device data The technical data of the module is given in the table below. No. Parameter Data Explanations Location Switch cabinet DIN-rail mounting Enclosure IP24 / IP67 Protection against foreign bodies...
  • Page 33 Deutschmann Automation GmbH & Co. KG Technical data The table below lists all tests, standards and regulations on the basis of which the module has been tested. No. Parameter Data Explanations 5 Hz  f  26 Hz, amplitude = 0.75 mm...
  • Page 34: Interface Data

    Technical data Deutschmann Automation GmbH & Co. KG 9.1.1 Interface data The table below lists the technical data of the interfaces and ports on the device. The data has been taken from the corresponding Standards. Interface designation ProfibusDP RS232-C CANopen®...
  • Page 35: Commissioning Guide

    Deutschmann Automation GmbH & Co. KG Commissioning guide 10 Commissioning guide 10.1 Note Only trained personnel following the safety regulations may commission the UNIGATE. 10.2 Components You will require the following components to commission the UNIGATE: • UNIGATE • Connector for CANopen® connection to the gateway •...
  • Page 36: Canopen® Connection

    Commissioning guide Deutschmann Automation GmbH & Co. KG 10.8 CANopen® connection Connect the device to the CANopen® at the interface labelled "CANopen®". 10.9 Connecting the supply voltage Please connect 10.8...30 DC voltage to the terminals provided for this. 10.10 Shield connection Connect the PE wire at the terminal provided for this (not applicable from hardware-rev.
  • Page 37: Servicing

    Deutschmann Automation GmbH & Co. KG Servicing 11 Servicing Should questions which are not covered in this Manual crop up, please contact us directly. Please note down the following information before calling: • Device designation • Serial number (S/N) •...
  • Page 38 Annex Deutschmann Automation GmbH & Co. KG 12 Annex 12.1 Hexadecimal table Decimal Binary 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101 1110 1111 UNIGATE Fieldbus Gateway CANopen® - ProfibusDP V. 2.3 26.8.11...
  • Page 39 Deutschmann Automation GmbH & Co. KG EG Certificate of Conformance 13 EG Certificate of Conformance EG Certificate of conformance as defined by the EG-EMV-Guideline (92/31/EWG) This is to declare that we, company Deutschmann Automation GmbH Max-Planck-Straße 21 D-65520 Bad Camberg developed, produced and offered the below mentioned product for sale in correspondence with the above mentioned EG-guideline.
  • Page 40 EG Certificate of Conformance Deutschmann Automation GmbH & Co. KG UNIGATE Fieldbus Gateway CANopen® - ProfibusDP V. 2.3 26.8.11...
  • Page 41 Deutschmann Automation GmbH & Co. KG EG Certificate of Conformance 26.8.11 UNIGATE Fieldbus Gateway CANopen® - ProfibusDP V. 2.3...
  • Page 42 EG Certificate of Conformance Deutschmann Automation GmbH & Co. KG UNIGATE Fieldbus Gateway CANopen® - ProfibusDP V. 2.3 26.8.11...

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