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Instruction Manual
Universal Fieldbus-Gateway
®
UNIGATE
CL - PROFINET 2Port
Manual Art.-No.: V3833E
Deutschmann Automation GmbH & Co. KG | Carl-Zeiss-Str. 8 | D-65520 Bad Camberg
Tel:+49 6434 9433-0 | Hotline: +49 6434 9433-33 | Fax: +49 6434 9433-40
www.deutschmann.com
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Related Manuals for DEUTSCHMANN AUTOMATION UNIGATE CL
Summary of Contents for DEUTSCHMANN AUTOMATION UNIGATE CL
- Page 1 Instruction Manual Universal Fieldbus-Gateway ® UNIGATE CL - PROFINET 2Port Manual Art.-No.: V3833E Deutschmann Automation GmbH & Co. KG | Carl-Zeiss-Str. 8 | D-65520 Bad Camberg Tel:+49 6434 9433-0 | Hotline: +49 6434 9433-33 | Fax: +49 6434 9433-40 www.deutschmann.com...
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Page 2: Table Of Contents
Deutschmann Automation GmbH & Co. KG Information on CE marking of the module ....7 EU Directive EMC ......7 Scope of application . - Page 3 Deutschmann Automation GmbH & Co. KG 10.2 Protocol: Universal 232 ......20 10.2.1 Data structure ........21 10.2.2 Fieldbus parameters .
- Page 4 Deutschmann Automation GmbH & Co. KG 14.3.1 LED "(PROFINET) Power" ......32 14.3.2 LED "Link / Act. P1" ....... 32 14.3.3 LED "Link / Act.
- Page 5 Deutschmann Automation GmbH & Co. KG 20 Annex ........44 20.1 Explanations of the abbreviations .
- Page 6 We would be pleased to receive any improvement proposals which you may have. Copyright Copyright (C) Deutschmann Automation GmbH & Co. KG 1997 – 2014. All rights reserved. This document may not be passed on nor duplicated, nor may its contents be used or disclosed unless expressly permitted.
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Page 7: Information On Ce Marking Of The Module
The EU Declarations of Conformity are available at the following location for perusal by the responsible authorities in accordance with the EU Directive, Article 10: Deutschmann Automation GmbH & Co. KG, Carl-Zeiss-Straße 8, 65520 Bad Camberg, Ger- many. Scope of application The modules are designed for use in the industrial sector and comply with the following... -
Page 8: Information For The Machine Manufacturers
Deutschmann Automation GmbH & Co. KG Information for the machine manufacturers Information for the machine manufacturers Introduction ® The UNIGATE module does not constitute a machine as defined by the EU "Machinery“ Directive. Consequently, the module does not have a Declaration of Conformity in relation to the EU Machinery Directive. -
Page 9: Introduction
Introduction Deutschmann Automation GmbH & Co. KG Introduction ® The UNIGATE CL-PROFINET 2Port module serves to adapt a serial port to PROFINET net- works. The device features 2 PROFINET ports - one port can for instance be used as an outgo- ing PROFINET port.Talking of PROFINET is automatically connected with the 100 Mb/s-version,... -
Page 10: Unigate ® Cl Software Flow-Chart
Deutschmann Automation GmbH & Co. KG Introduction UNIGATE CL software flow-chart ® ® ® 15.8.14 UNIGATE fieldbus gateway UNIGATE CL PROFINET 2Port V. 1.6... -
Page 11: Unigate ® Application Diagram
Introduction Deutschmann Automation GmbH & Co. KG UNIGATE ® application diagram The following graph shows a typical connection scheme. ® ® UNIGATE fieldbus gateway UNIGATE CL - PROFINET 2Port V. 1.6 15.8.14... -
Page 12: Operation Modes Of The Gateway
Deutschmann Automation GmbH & Co. KG Operation modes of the Gateway Operation modes of the Gateway Configuration mode (config mode) The configuration mode serves to configure the Gateway. The following adjustments are possible in this mode. • Loading a Script •... -
Page 13: Rs-Interface
RS-interface Deutschmann Automation GmbH & Co. KG RS-interface RS-interfaces at the UNIGATE ® ® The UNIGATE CL - PROFINET-IO has the interfaces RS232, RS422 and RS485 available. The hardware always features a DEBUG-interface, see chapter 7. Buffer sizes at the UNIGATE ®... -
Page 14: Ssi-Interface
Deutschmann Automation GmbH & Co. KG SSI-interface SSI-interface ® The UNIGATE also supports the connection of applications or products, that communicate via SSI. Initiation of the SSI-interface required Script (example_SSI), also PROTOCOL DEVELOPER-extension (Cust_ssi.xml) are available free of charge from our website at www.deutschmann.com, as well as the softwaretool PROTOCOL DEVELOPER and the configuration software WINGATE. -
Page 15: Hardware-Wiring
(see chapter 4.1, Configuration mode (config mode)) - an actuation message appears, that looks in line with the following (example CL-PB): RS-PBV1-CL (232/422/485) V7.31[30] (c)dA Switch=0x02FF Script(8k)="SSI" Author="Deutschmann Automation" Version="V 1.0" Date=20.03.2008 SN=47110002 ID=2 Konfigmode... If the note "Special Firmware (23) not loaded" appears, the note means that the firmware does not support SSI yet. -
Page 16: The Debug-Interface
Deutschmann Automation GmbH & Co. KG The Debug-interface The Debug-interface Overview of the Debug-interface ® The UNIGATE CL features a Debug-interface, that allows a step-by-step processing of a Script. Normally this interface is only required for the development of a Script. -
Page 17: Mode Of Operation Of The System
Communication can be split into seven layers, Layer 1 to Layer 7, in accordance with the ISO/OSI model. The Deutschmann Automation Gateways convert Layers 1 and 2 of the customized bus system (RS485 / RS232 / RS422) to the corresponding Fieldbus system. Layers 3 and 4 are being cov- ered by the UDP/IP-protocol, TCP/IP-protocol. -
Page 18: Generating A Script
Deutschmann Automation GmbH & Co. KG Generating a Script Generating a Script What is a Script? A Script is a sequence of commands, that are executed in that exact order. Because of the fact that also mechanisms are given that control the program flow in the Script it is also possible to assemble more complex processes from these simple commands. - Page 19 Generating a Script Deutschmann Automation GmbH & Co. KG Typical for Windows Script commands can be added by means of the mouse or the keyboard. As far as defined and required for the corresponding command, the dialog to the corresponding command is displayed, and after entering the values the right text is automatically added to the Script.
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Page 20: Implemented Protocols In Unigate ® Cl With Universal Script
Deutschmann Automation GmbH & Co. KG Implemented protocols in UNIGATE® CL with Universal Script 10 Implemented protocols in UNIGATE ® CL with Universal Script ® UNIGATE CL is supplied with the Script “Universal Script Deutschmann“. The configuration of ® the protocols is carried out by means of the software WINGATE. See "Instructions UNIGATE - Configuration with WINGATE". -
Page 21: Data Structure
Implemented protocols in UNIGATE® CL with Universal Script Deutschmann Automation GmbH & Co. KG 10.2.1 Data structure 10.2.2 Fieldbus parameters Trigger byte: See "The trigger byte", Chapter 10.5‚ on page 25 Length byte: See "The length byte", Chapter 10.6‚ on page 25 10.2.3... -
Page 22: Protocol: 3964(R)
Deutschmann Automation GmbH & Co. KG Implemented protocols in UNIGATE® CL with Universal Script Receive data at the RS interface is evaluated in accordance with the configured protocol, and the data field (data area (see chapter 10.2.1)) is sent to the fieldbus Master. If more characters have been received than the fieldbus block length, the trailing bytes are truncated and an Rx Overrun is indicated. -
Page 23: Retries
Implemented protocols in UNIGATE® CL with Universal Script Deutschmann Automation GmbH & Co. KG tz = character timeout time ( 200 ms) If the 3964 R driver receives data, it monitors arrival of the individual characters within period tz. If no character is received within the timeout time, the protocol terminates transfer. No acknowledgement is sent to the coupling partner. -
Page 24: Data Structure
Deutschmann Automation GmbH & Co. KG Implemented protocols in UNIGATE® CL with Universal Script The mode "Modbus request on demand" necessitates the first byte in the fieldbus containing a trigger byte (see chapter 10.5). This byte is not transferred to the Modbus and serves only to start a Modbus transmission. -
Page 25: Data Structure
Implemented protocols in UNIGATE® CL with Universal Script Deutschmann Automation GmbH & Co. KG 10.4.3.2 Data structure 10.4.3.3 Communication sequence The gateway always acts as the Slave with respect to the fieldbus and also acts as Slave at the Modbus end. A data exchange is always initiated by the MODBUS-Master via the RS-interface. If... -
Page 26: Ftp-Server
Deutschmann Automation GmbH & Co. KG FTP-Server 11 FTP-Server ® This UNIGATE features an integrated FTP-Server, which can access the file system of the device. The FTP-Server is password protected and can be addressed via the user name "deutschmann“ and the password “deutschmann“. Ever since the Firmware-Version 2.3.6 the login data can be defined by setting the Script parameter „FTP_Password“... -
Page 27: Web-Server
WEB-Server Deutschmann Automation GmbH & Co. KG 12 WEB-Server ® This UNIGATE has an integrated web server. The delivery condition has a HTML-Page in the file system, which shows the system parameters of the device. The Web Page can be changed by the customer as desired, or replaced with a self-created web page. -
Page 28: Html-Forms
Deutschmann Automation GmbH & Co. KG WEB-Server 12.2 HTML-Forms The supporting of HTML Forms allows the Web Server to design interactive web pages. So, for example, input forms for process values can be realized. The script command „SetHTMLInput- String“ assigns a name to a script variable, which then can be used in the HTML form. -
Page 29: File System
File System Deutschmann Automation GmbH & Co. KG 13 File System ® The UNIGATE has a file system which is being used by the integrated FTP-Server and the inte- grated Web-Server (view chapter 12). Furthermore it‘s also used by some devices for storing of device parameters. -
Page 30: Hardware Ports, Switches And Leds
Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs 14 Hardware ports, switches and LEDs 14.1 Device labeling Picture 1: Terminal labeling and termination Picture 2: Front panel: Rotary switches and LEDs 14.2 Connectors 14.2.1 Connector to the external device (RS-interface) The serial interface is available at the plug accessible on the upper side of the device. -
Page 31: Connector Supply Voltage And Debug-Interface
Hardware ports, switches and LEDs Deutschmann Automation GmbH & Co. KG 14.2.2 Connector supply voltage and DEBUG-interface Pin assignment X2 (4-pole screw-plug connector, on the bottom side, at the back) Pin No. Name Function UB (Pwr) 10..33 V supply voltage / DC... -
Page 32: Leds
Deutschmann Automation GmbH & Co. KG Hardware ports, switches and LEDs 14.3 LEDs ® The Gateway UNIGATE CL - PROFINET features 10 LEDs with the following significance: LED (PROFINET) Power green Supply voltage PROFINET (total device) LED Link / Act. P1... -
Page 33: Switches
Hardware ports, switches and LEDs Deutschmann Automation GmbH & Co. KG 14.4 Switches The Gateway features 4 switches with the following functions: Termination Rx 422 switchable Rx 422-terminating resistor for the serial interface Termination Tx 422 switchable Tx 422- or RS485-terminating resistor for the serial... -
Page 34: Error Handling
Deutschmann Automation GmbH & Co. KG Error handling 15 Error handling ® 15.1 Error handling at UNIGATE If the Gateway detects an error, the error is signalled by the "State" LED lighting red and, simulta- neously, the error number being indicated by means of LEDs "Error No." as shown in the table below. -
Page 35: Installation Guidelines
Installation guidelines Deutschmann Automation GmbH & Co. KG 16 Installation guidelines 16.1 Installation of the module The module with the dimensions 23 x 115 x 111 mm (W x D x H) has been developed for switch cabinet use (IP 20) and can thus be mounted only on a standard mounting channel (deep DIN-rail to EN 50022). -
Page 36: Profinet-Io Communication Interface
Deutschmann Automation GmbH & Co. KG Installation guidelines 16.2.2 PROFINET-IO communication interface This interface is located on the module in the form of two 8-pin RJ45 sockets on the bottom side of the housing. • Plug the PROFINET-connector(s) onto the RJ45 socket labelled "RJ45 PROFINET-IO" until it snaps in. - Page 37 Installation guidelines Deutschmann Automation GmbH & Co. KG Wherever possible, use only lines with braided shield. The coverage density of the shield should exceed 80%. Avoid lines with foil shield since the foil can be damaged very easily as the result of tensile and compressive stress on attachment.
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Page 38: Technical Data
Deutschmann Automation GmbH & Co. KG Technical data 17 Technical data 17.1 Device data The technical data of the module is given in the table below. No. Parameter Data Explanations Location Switch cabinet DIN-rail mounting Enclosure IP20 Protection against foreign... -
Page 39: Interface Data
Technical data Deutschmann Automation GmbH & Co. KG 17.1.1 Interface data The table below lists the technical data of the interfaces and ports on the device. The data has been taken from the corresponding Standards. Interface designation PROFINET-IO RS232-C RS485/RS422 No. -
Page 40: Commissioning Guide
Deutschmann Automation GmbH & Co. KG Commissioning guide 18 Commissioning guide 18.1 Note ® Only trained personnel following the safety regulations may commission the UNIGATE 18.2 Components ® You will require the following components to commission the UNIGATE ® •... -
Page 41: Profinet Address-Assignment
Commissioning guide Deutschmann Automation GmbH & Co. KG 18.6 PROFINET address-assignment Note: on delivery, the Gateway has no IP address! During normal operation (data exchange mode) the IP address is assigned to the Gateway by the PROFINET-IO-controller (PLC). For it the gateway has a device name on which it is addressed. -
Page 42: Literature
Deutschmann Automation GmbH & Co. KG Commissioning guide 18.13 Literature We recommend the book "Der Schnelleinstieg in PROFINET", author M. Popp and K. Weber, to help you quickly get to grips with the subject of PROFINET. The book (in German) can be ordered from the PROFIBUS User Organisation, Order No. -
Page 43: Servicing
Servicing Deutschmann Automation GmbH & Co. KG 19 Servicing Should questions arise that are not covered in this manual you can find further information in our • FAQ/Wiki area on our homepage www.deutschmann.com or directly in our Wiki on www.wiki.deutschmann.de... -
Page 44: Annex
Deutschmann Automation GmbH & Co. KG Annex 20 Annex 20.1 Explanations of the abbreviations General Product group CL (Compact Line) Product group CX Product group FC (Fast Connect) Galvanic separation RS-side Housing color gray Product group RS Product group SC (Script) -
Page 45: Hexadecimal Table
Annex Deutschmann Automation GmbH & Co. KG product) PBDPV0 = PROFIBUS DPV0 PBDPV1 = PROFIBUS DPV1 Serial RS232/485/422 20.2 Hexadecimal table Decimal Binary 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101 1110 1111 ®... -
Page 46: Ec Declaration Of Conformity
Deutschmann Automation GmbH & Co. KG EC Declaration of conformity 21 EC Declaration of conformity EC declaration of conformity As defined by EC-EMC-Directive company Deutschmann Automation GmbH & Co. KG Carl-Zeiss-Straße 8 D-65520 Bad Camberg Tel: +49 (0)6434 / 9433-0 Fax: +49 (0)6434 / 9433-40 Gateway ®... - Page 47 EC Declaration of conformity Deutschmann Automation GmbH & Co. KG ® ® UNIGATE fieldbus gateway UNIGATE CL - PROFINET 2Port V. 1.6 15.8.14...
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