1. Manuals
  2. Brands
  3. Banner Manuals
  4. Barcode Reader
  5. ABR 3000 series
  6. Instruction manual

Banner ABR 3000 Series Instruction Manual

Hide thumbs Also See for ABR 3000 Series:
Table of Contents

Advertisement

Quick Links

Download this manual
ABR 3000 Series Barcode Reader
Instruction Manual
Original Instructions
207637 Rev. A
28 January 2019
©
Banner Engineering Corp. All rights reserved
207637

Advertisement

Table of Contents
loading

Related Manuals for Banner ABR 3000 Series

Summary of Contents for Banner ABR 3000 Series

  • Page 1 ABR 3000 Series Barcode Reader Instruction Manual Original Instructions 207637 Rev. A 28 January 2019 © Banner Engineering Corp. All rights reserved 207637...

  • Page 2: Table Of Contents

    ABR 3000 Series Barcode Reader Contents 1 Product Description ................................4 1.1 Models ......................................4 1.2 Laser Description and Safety Information ............................4 1.3 Features ......................................5 1.3.1 Indicators ....................................5 1.3.2 Diagnostic Indication ................................5 1.3.3 Button ......................................5 2 Specifications and Requirements ...........................6...
  • Page 3 ABR 3000 Series Barcode Reader 8.1.1 Set the Industrial Ethernet Protocol (EtherNet/IP, Modbus/TCP) ..................48 8.1.2 Industrial Ethernet Reading Phase Control ........................... 48 8.1.3 Industrial Ethernet Reading Phase Acquisition Control ......................50 8.1.4 Industrial Ethernet Digital Output Control ..........................50 8.1.5 Digital Input Echo to Industrial Ethernet...

  • Page 4: Product Description

    ABR 3000 Series Barcode Reader 1 Product Description Imager-based barcode reader with superior decoding capability in a compact housing • Powerful decoding capability to read even difficult 1D and 2D codes • Ultra-compact metal housing for industrial environments • Quick configuration with push buttons or software interface •...

  • Page 5: Features

    ABR 3000 Series Barcode Reader Class 1 lasers are lasers that are safe under reasonably foreseeable conditions of operation, including the use of optical instruments for intrabeam viewing. 1.3 Features 1. Smart Teach Interface 2. Ethernet Connection LED 3. Power LED 4.

  • Page 6: Specifications And Requirements

    ABR 3000 Series Barcode Reader 2 Specifications and Requirements 2.1 Specifications—Reader Supply Voltage Construction 5 V dc to 30 V dc Aluminum 10 V dc to 30 V dc with TCNM-ACBB1 Weight in grams (ounces) Consumption Serial and USB: 117 (4.1) with cable 0.4 A maximum at 5 V dc...

  • Page 7: Specifications-Software

    FCC Statement Modifications or changes to this equipment without the expressed written approval of Banner Engineering could void the authority to use the equipment. This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation.
  • Page 8 ABR 3000 Series Barcode Reader Figure 5. Overall Dimensions of ABR 3000 Ethernet Models Figure 6. Overall Dimensions of ABR 3000 USB Models www.bannerengineering.com - Tel: + 1 888 373 6767...

  • Page 9: Installation Instructions

    ABR 3000 Series Barcode Reader 3 Installation Instructions 3.1 Handling Proper handling ensures that the ABR will function correctly. The ABR is designed for use in an industrial environment. It is built to withstand vibration and shock when correctly installed. However, it is also a precision product and before and during installation it must be handled properly to avoid damage.

  • Page 10: Position The Reader

    ABR 3000 Series Barcode Reader 3. Check the device alignment. 4. Tighten the mounting screws to secure the device (or the device and the bracket) in the aligned position. 3.4 Position the Reader The ABR is able to decode code labels at a variety of angles; however significant angular distortion may degrade reading performance.

  • Page 11: Focus Lock Label-Optional

    ABR 3000 Series Barcode Reader 3.5 Focus Lock Label—Optional There are five single-use focus lock labels included in the packaging that can be used to protect the focus position from being changed after the application has been completed. These are adhesive labels that are designed to be applied over the focus screw.

  • Page 12: Serial Or I/O Connections On Usb Models

    ABR 3000 Series Barcode Reader  STP-M12D-4xx TCNM-ACBB1 Host External Power and I/O Accessories 1. Ethernet Interface  2. Main Serial Interface  3. External Trigger (for One Shot or Phase Mode) Figure 11. Ethernet Point-to-Point Layout When using a Local Area Network (LAN), one or more ABR readers can be connected to the network using STP-M12D-4xx cables.

  • Page 13: Pass-Through

    ABR 3000 Series Barcode Reader  10-30 Vdc External Power for ABR and I/O Accessories Host TCNM-ACBB1  CSB-M121701USB02M121702 MQDEC-1703SS-DB25 1. Main Serial Interface (RS232 or RS422 Full-Duplex) 2. Optional Outputs  3. External Trigger (for One Shot or Installer’s PC Phase Mode) ...

  • Page 14: Usb Connection

    ABR 3000 Series Barcode Reader 3.6.4 USB Connection For ABR 3000 models, the USB connection is possible in different layouts. Host MQDEC-1703SS-USB Figure 15. USB Point-to-Point Layout USB-HID Note: USB-HID (Keyboard Wedge) configurations can also be made through this interface. See (Keyboard Wedge) Configurations on page 41.
  • Page 15 Conect pin "Earth" of the TCNM-ACBB1 connection box to a good earth ground If using the USB interface without Banner accessory cables, EMC compliance requires USB data and power signals to originate from the same source (computer). Maximum USB cable length from M12 17-pin connector is 2 meters. Incorrect disconnection can result in damage to the USB hub.

  • Page 16: Inputs

    ABR 3000 Series Barcode Reader 3.7.2 Inputs There are two non opto-isolated inputs available on the M12 17-pin connector of the reader: Input 1 (External Trigger) and Input 2, a generic input. The electrical features of both inputs are: INPUT...
  • Page 17 ABR 3000 Series Barcode Reader Output 1 Device Output 2 Device Power to Output Power to Output Output device Signal Output device Signal Output device Output device Reference Reference Figure 18. PNP Output Connection Output 1 Device Output 2 Device...

  • Page 18: Wiring

    ABR 3000 Series Barcode Reader 3.7.4 Wiring ABR3000 5-30V dc – Load Output 1 * Load Output 2 * – BN – BU Not Connected – WH – GN Trigger Input * – PK – YE Not Connected – BK Input 2 * –...

  • Page 19: Ethernet Connector

    ABR 3000 Series Barcode Reader ABR3000 5-30V dc – Load Output 1 * Load Output 2 * – BN – BU Not Connected – WH – GN Trigger Input * – PK – YE Not Connected – BK Input 2 * –...

  • Page 20: Ethernet Interface

    ABR 3000 Series Barcode Reader Name Function TX + Transmitted data (+) RX + Received data (+) TX - Transmitted data (-) RX - Received data (-) 3.7.6 Ethernet Interface The Ethernet interface can be used for TCP/IP communication with a remote or local host computer by connecting the reader to either a LAN or directly to a host PC.

  • Page 21: Power Supply

    ABR 3000 Series Barcode Reader TCNM-ACBB1 Terminal Block Connectors Outputs Power Source - Outputs Power Reference - Outputs Output 1 + opto-isolated and polarity sensitive Output 1 - opto-isolated and polarity sensitive Output 2 + opto-isolated and polarity sensitive Output 2 - opto-isolated and polarity sensitive...

  • Page 22: User Interface-Serial Host

    ABR 3000 Series Barcode Reader Shielded cables are recommended. The overall maximum cable length must be less than 15 m (49.2 ft). RS422 Full-Duplex Interface The RS422 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (maximum 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments.
  • Page 23 ABR 3000 Series Barcode Reader Note: Polarity insensitive inputs assure full functionality even if pins A and B are exchanged. The connections are indicated in the following diagrams: TCNM-ACBB1 Function Power Source - External Trigger External Trigger A (polarity insensitive)
  • Page 24 ABR 3000 Series Barcode Reader External Trigger Input Connections Using External Power PNP Photoelectric Sensor Input Signal Pulled down to External Input Device Reference Figure 24. PNP External Trigger Using External Power TCNM-ACBB1 Function Power Source - Inputs Input 2 A (polarity insensitive)

  • Page 25: Outputs

    ABR 3000 Series Barcode Reader Input 2 Connections Using External Power Input Device Input Signal Pulled down to External Input Device Reference Figure 26. PNP Input 2 Using External Power 3.8.5 Outputs CAUTION: When Outputs 1 and 2 are connected through the TCNM-ACBB1 connection box, they become opto-isolated and polarity sensitive and acquire the electrical characteristics listed below.
  • Page 26 ABR 3000 Series Barcode Reader Output 1 Device Output 2 Device Power to Output Power to Output Output device Signal Output device Signal Output device Output device Reference Reference Figure 27. PNP/Open Emitter Output Using ABR Power Output 1 Device...
  • Page 27 ABR 3000 Series Barcode Reader Output 1 Device Output 2 Device Output Output Signal Signal Pulled down to External Pulled down to External Output Device Reference Output Device Reference Figure 30. NPN/Open Collector Output Using External Power Output 3 is not opto-isolated but can be assigned to the same events. By default it is not assigned to any event.

  • Page 28: Smart Teach Interface

    ABR 3000 Series Barcode Reader 4 Smart Teach Interface Smart Teach is designed to improve ease of installation and maintenance. Status information is clearly presented by means of the five colored LEDs. The single push button provides access to the following modes.

  • Page 29: Focus/Aiming

    ABR 3000 Series Barcode Reader 3. To exit the test, press the Smart Teach button once. Note: By default, the Test exits automatically after three minutes. 4.2 Focus/Aiming The reader includes a built-in aiming system to aid in reader positioning. Access the aiming system through the Smart Teach Interface.

  • Page 30: Learn

    ABR 3000 Series Barcode Reader 4.4 Learn Once entered, the imager starts a procedure to automatically detect and recognize a single code which is presented to it. Successive Learns will substitute the current code. To configure multiple codes, use the Barcode Manager Auto-learn procedure.

  • Page 31: Getting Started

    3. Run Barcode Manager_Setup.exe to access the installation screen. 4. Follow the onscreen installation procedure. After the installation is complete, the Barcode Manager entry is created under Start > Programs > Banner Engineering. A desktop icon is also created. 5.1.1 Connect to Barcode Manager...

  • Page 32: Usb Device Discovery

    ABR 3000 Series Barcode Reader 1. Confirm the network connections. Changing the Local Area Connection (LAN) properties of the programming computer to be compatible with the ABR device on the network may be required for connection. a) Click the Start button, then on the Start menu, click Control Panel or search for Control Panel.

  • Page 33: Serial Device Discovery

    ABR 3000 Series Barcode Reader 1. After the reader is connected to the USB port and successfully starts, from Barcode Manager, click Getting Started to discover the reader. The reader is shown in the Sensor Neighborhood list. Figure 40. Sensor Neighborhood List 2.
  • Page 34 ABR 3000 Series Barcode Reader 8. Open the Serial Devices tab. 9. Drag the device icon into the Selected Device Information area. The device is now connected to the Barcode Manager Configuration environment. Configure your device through Barcode Manager. www.bannerengineering.com - Tel: + 1 888 373 6767...

  • Page 35: Device Configuration

    ABR 3000 Series Barcode Reader 6 Device Configuration 6.1 Automatic Setup To begin configuration, the reader must be correctly mounted at the correct reading distance for your application so that its Field of View covers the application reading area. Automatic Setup provides an automatic procedure for setting optical/illumination and code definition parameters to obtain the most stable decoding conditions for a single code symbology based on the images presented to the reader.

  • Page 36: Advanced Setup For Manual Adjustable Focus Models

    ABR 3000 Series Barcode Reader 7. Select the correct reading conditions. • Static Tuning—No maximum limit on exposure time • Dynamic Tuning—Maximum allowable image exposure is automatically calculated using the parameters • 1D code • 2D code • Include Image Filtering—Select to find the best decoding condition.
  • Page 37 ABR 3000 Series Barcode Reader 5. After the application-specific code is positioned, click Pause to stop image acquisition. Figure 44. Advanced Setup—Application-Specific Code 6. Click Image Settings, and then click Image Auto Setup to automatically acquire the best exposure time and gain values.

  • Page 38: Reading Phase

    ABR 3000 Series Barcode Reader 10. Click on the Data Matrix ECC 200 symbology under the Image Settings branch (enabled by default). If this symbology is among those in your application it will be shown in the image display with its code symbology name.

  • Page 39: Good Read Setup

    ABR 3000 Series Barcode Reader 6.4 Good Read Setup 1. Click Good Read Setup. 2. Select your specific data collection type from the icons over the Configuration Parameters tree area: • Code Collection • Code Combination • Code Presentation •...

  • Page 40: Data Formatting

    ABR 3000 Series Barcode Reader 3. If a Good Read condition should be produced when any single code is decoded, independent from the others, combine them in logical XOR. a) Drag the code icon(s) from their relative Expected Code box into the Expected Code box of the XOR combination you wish to create.

  • Page 41: Usb-Hid (Keyboard Wedge) Configurations

    ABR 3000 Series Barcode Reader 2. Configure your application-specific Data Formatting Message(s) from the Configuration Parameters tree area: Message 1, Message 2, etc. Figure 50. Data Formatting 3. Add fields to the output message by clicking on the icons above the Message Field area.
  • Page 42 ABR 3000 Series Barcode Reader Figure 52. Data Formatting—Output Channels Data can be sent using different character encoding selections according to your application needs. Figure 53. Data Formatting—USB-HID www.bannerengineering.com - Tel: + 1 888 373 6767...

  • Page 43: Output Setup

    ABR 3000 Series Barcode Reader 6.6 Output Setup 1. Configure your application-specific Digital Output(s) and Green/Red Spots (if used) from the Configuration Parameters tree area: Output 1, Output 2, etc. Figure 54. Output Setup 2. Save the configuration from temporary memory to permanent memory, overwriting the previously saved configuration.

  • Page 44: Over-Exposure

    ABR 3000 Series Barcode Reader Figure 55. Example Under Exposure: Too Dark 6.7.2 Over-Exposure To correct an over-exposure result, change the following parameters in order: 1. Decrease the Gain. 2. Decrease the Exposure Time. www.bannerengineering.com - Tel: + 1 888 373 6767...

  • Page 45: Code Moving Out Of The Fov

    ABR 3000 Series Barcode Reader Figure 56. Example Over Exposure: Too Light 6.7.3 Code Moving Out of the FOV To correct code moving out of the FOV and have the code completely visible in FOV, follow one or both of the following options: •...
  • Page 46 ABR 3000 Series Barcode Reader Figure 57. Example of Code out of the FOV Figure 58. Add Delay on Trigger to Correct Out of FOV www.bannerengineering.com - Tel: + 1 888 373 6767...

  • Page 47: Advanced Reader Configuration

    ABR 3000 Series Barcode Reader 7 Advanced Reader Configuration For further details on advanced product configuration, refer to the Barcode Manager Instruction Manual available in the Barcode Manager Help menu. 7.1 Host Mode Programming The reader can also be remotely configured from a host system using the Host Mode programming command language.

  • Page 48: Industrial Ethernet Overview

    ABR 3000 Series Barcode Reader 8 Industrial Ethernet Overview The ABR reader can be monitored and controlled using Industrial Ethernet protocols (EtherNet/IP or Modbus/TCP). On the monitoring side, the ABR makes the barcode data output string configured on the Data Formatting page available to a PLC or HMI along with eight user-defined output bits.
  • Page 49 ABR 3000 Series Barcode Reader 1. Go to Reading Phase > Phase Mode > Phase On and select an input bit from the Industrial Protocol Input Bit list. In this example, select Bit 2. Industrial Ethernet Bits Figure 59. Industrial Ethernet Input Bits Configured for Phase On Control 2.

  • Page 50: Industrial Ethernet Reading Phase Acquisition Control

    ABR 3000 Series Barcode Reader 8.1.3 Industrial Ethernet Reading Phase Acquisition Control To acquire individual images using an Industrial Protocol Input Bit, use the following instructions: 1. Go to Reading Phase > Phase Mode > Acquisition Trigger and select Trigger Type as External.

  • Page 51: Digital Input Echo To Industrial Ethernet

    ABR 3000 Series Barcode Reader 3. Under Deactivation, select the same bit and set it to Trailing. When the host turns on the ABR Input Bit, the ABR turns on its physical discrete Output 1. Industrial Ethernet Bits Figure 62. Industrial Ethernet Strings and Bits 8.1.5 Digital Input Echo to Industrial Ethernet...

  • Page 52: Transmitting Output Data Messages Using Industrial Ethernet

    ABR 3000 Series Barcode Reader 3. Under Deactivation, select the same input and set the polarity to Trailing. When physical Input 1 turns on, the Industrial Ethernet host controller will see the ABR Output Bit 0 turn on. Input 1 echo to Industrial...

  • Page 53: Ethernet/Ip

    ABR 3000 Series Barcode Reader 3. Click on the relevant Industrial Protocol. In this example, Message 2 has been linked to the EtherNet/IP Industrial Protocol. The data from Message 2 will be sent, as an ASCII string, to the ABR Industrial Protocol output data registers. Arrows should be drawn automatically from the messages to the Industrial Ethernet channel in the diagram in the center of the screen.
  • Page 54 ABR 3000 Series Barcode Reader Last Item Sequence Number The Last Item Sequence Number is written with the Item Sequence Number by the Originator (PLC) to acknowledge the receipt of the Item Data. If fragmentation is used, this value is not written until the complete message is received.
  • Page 55 ABR 3000 Series Barcode Reader Item Data Size The Item Data Size is the total size of the Item Data. If the Item Data Size is greater than 128 characters, fragmentation is Example of Message Transmissions in Action used (see the fragmentation example in on page 55).

  • Page 56: Configuring The Abr For Ethernet/Ip In Barcode Manager

    ABR 3000 Series Barcode Reader To ABR from PLC To PLC from ABR Last Last Item Item Fragment Fragment Fragment Fragment Sequence Sequence Sequence Item Size Description Sequence Size Data Buffer Number Number Number Number [128–255] ABR sends fragment 2 of item 2 PLC acknowledges fragment 2 [256–383]...

  • Page 57: Abr Series Eds File Installation In Studio 5000 Logix Designer Software

    ABR 3000 Series Barcode Reader • Discard After Read—After the last code in the output buffer is read by the EtherNet/IP server manager (host), it is deleted from the output buffer. In this way it will not be re-read by the same host (or any host) in case of a re- connection.
  • Page 58 ABR 3000 Series Barcode Reader 5. Browse to locate the EDS file and click Next. Figure 68. Select File to Register 6. Click Next to register the tested file. Figure 69. Register the Tested File www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 59 ABR 3000 Series Barcode Reader 7. Click Next when you see the icon associated with the EDS file. Figure 70. Rockwell Automation's EDS Wizard 8. Click Next to register the EDS file. Figure 71. Register the EDS File 9. Click Finish to close the EDS Wizard .
  • Page 60 ABR 3000 Series Barcode Reader 10. Right-click on the PLC's Ethernet adapter and select New Module... Figure 72. New Module 11. Locate the ABR from the catalog and click Create. Figure 73. Select Module Type 12. Enter a name, description (optional), and IP address for the ABR.
  • Page 61 ABR 3000 Series Barcode Reader 13. Set the desired Request Packet Interval (RPI) on the Connection tab. Figure 75. New Module—Connection Settings www.bannerengineering.com - Tel: + 1 888 373 6767...

  • Page 62: Abr Series Manual Installation In Studio 5000 Logix Designer Software

    ABR 3000 Series Barcode Reader 8.2.4 ABR Series Manual Installation in Studio 5000 Logix Designer Software If the EDS file installation in the previous section is not possible, follow the steps of this section. Otherwise skip this section. 1. Add a generic Ethernet module to the PLC's Ethernet card.

  • Page 63: Abr Series Aoi Installation In Logix Designer Software

    ABR 3000 Series Barcode Reader 3. Click OK. 4. Set the desired Request Packet Interval (RPI) value and click OK. Figure 79. Module Properties Report: Ethernet 8.2.5 ABR Series AOI Installation in Logix Designer Software 1. Download the Add-On Instruction (AOI) file Banner_ABR_AOI_IO_Data_1_0.L5X from www.bannerengineering.com...
  • Page 64 ABR 3000 Series Barcode Reader 4. Click Open. The Import Configuration window opens. The default selection creates all of the necessary items for the AOI. Figure 82. Import Configuration 5. Click OK to complete the import process. The AOI is added to the Controller Organizer window and looks similar to the following figure: Figure 83.
  • Page 65 ABR 3000 Series Barcode Reader 7. For each of the questions marks, create and link a new tag array. The AOI includes a new type of User Defined Tag (UDT), a custom array of tags meant specifically for this AOI.

  • Page 66: Aoi Data Description

    ABR 3000 Series Barcode Reader 9. Verify that the Banner ABR Ethernet Module is connected by making sure that there is not a yellow warning symbol over the module icon in the Controller Organizer. If there is no symbol, the ABR has a live connection to the PLC.

  • Page 67: Modbus/Tcp

    ABR 3000 Series Barcode Reader FailureCode The Failure Code is set when an error occurs with the reader. The following is a table of Failure Codes: Failure Code Name 0×01 Input Failure 0×02 Communications Failure 0×04 Reader Failure 0×08 Software Error 0×10...

  • Page 68: Abr Output Message Data

    ABR 3000 Series Barcode Reader 02: Read Input Status Register ABR Input Bit Position 10006 Input Bit 5 10007 Input Bit 6 10008 Input Bit 7 Table 6: ABR Output Bits (00001–00008) 05: Write Single Coil Register ABR Output Bit Position...
  • Page 69 ABR 3000 Series Barcode Reader Figure 90. Modbus/TCP-Specific Settings and Their Default Values Start Register Defines the offset added to the Starting Address field of the Modbus/TCP message. If set to 5, the output messages are written from 40006 to 40025 instead of from 40001 to 40020.

  • Page 70: Reading Features

    ABR 3000 Series Barcode Reader 9 Reading Features 9.1 FOV Calculation Figure 91 Use the data in the following table to calculate the Field of View (FOV) for your application. Refer to on page 70 and the formula below. Table 8: 3000 Models...

  • Page 71: Abr3009-Xxxx Wvga Models

    ABR 3000 Series Barcode Reader 9.2.1 ABR3009-xxxx WVGA Models 1D Codes -0.5 -1.0 -1.5 -2.0 -2.5 -3.0 Distance Figure 92. Global FOV 1D Code Diagram for WVGA Models 2D Codes -0.5 -1.0 -1.5 -2.0 Distance Figure 93. Global FOV 2D Code Diagram for WVGA Models...

  • Page 72: Abr3106-Xxxx 1.2 Mp Models

    ABR 3000 Series Barcode Reader 9.2.2 ABR3106-xxxx 1.2 MP Models 1D Codes Distance Figure 94. Global FOV 1D Code Diagram for 1.2 MP Models 2D Codes -0.5 -1.0 -1.5 -2.0 -2.5 -3.0 Distance Figure 95. Global FOV 2D Code Diagram for 1.2 MP Models 9.3 Reading Diagrams...

  • Page 73: Abr3009-Xxxx Wvga Models 1D Codes

    ABR 3000 Series Barcode Reader • Perform testing with the actual ABR using application-specific codes to evaluate whether maximizing application performance requires adjustments to the hardware/software configuration with respect to the Reference Conditions given under each diagram • The ratio of the Vertical FOV width with respect to the Horizontal FOV width in the diagrams depends on the model For WVGA models, it is about equal to 0.64;...
  • Page 74 ABR 3000 Series Barcode Reader Hardware Settings Code Resolution 0.12 mm (5 mils) Tilt Angle 0° Skew Angle 15° Focusing Distance (mm) Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time (μs) Gain Code 128 0.20 mm (8 mils) -0.5...
  • Page 75 ABR 3000 Series Barcode Reader Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time (μs) Gain Code 128 0.25 mm (10 mils) -2.5 -0.5 -1.0 -1.5 -2.0 -2.5 Reading Distance Figure 98. Code 128 0.25 mm (10 mils) Hardware Settings...
  • Page 76 ABR 3000 Series Barcode Reader Code 128 0.33 mm (13 mils) -0.5 -1.0 -1.5 -2.0 -2.5 Reading Distance Figure 99. Code 128 0.33 mm (13 mils) Hardware Settings Code Symbology Code 128 Code Resolution 0.33 mm (13 mils) Tilt Angle 0°...

  • Page 77: Abr3009-Xxxx Wvga Models 2D Codes

    ABR 3000 Series Barcode Reader 9.3.2 ABR3009-xxxx WVGA Models 2D Codes Vignetting For ABR 3000 models used in 2D code reading applications, due to Reading Max FOV the "fisheye" or “vignetting” effect of the lens, the reading area is Distance limited to the central zone of the Vertical FOV.
  • Page 78 ABR 3000 Series Barcode Reader Hardware Settings Focusing Distance (mm) Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time (μs) Gain Data Matrix 0.19 mm (7.5 mils) -0.5 -1.0 -1.5 Reading Distance Figure 102. Data Matrix 0.19 mm (7.5 mils)
  • Page 79 ABR 3000 Series Barcode Reader Data Matrix 0.25 mm (10 mils) -0.5 -1.0 -1.5 Reading Distance Figure 103. Data Matrix 0.25 mm (10 mils) Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0.25 mm (10 mils) Tilt Angle 0°...

  • Page 80: Abr3106-Wsxx 1.2 Mp Models 1D Codes

    ABR 3000 Series Barcode Reader 9.3.3 ABR3106-WSxx 1.2 MP Models 1D Codes Code 128 0.10 mm (4 mils) -0.5 -1.0 -1.5 Reading Distance Figure 104. Code 128 0.10 mm (4 mils) Hardware Settings Code Symbology Code 128 Code Resolution 0.10 mm (4 mils) Tilt Angle 0°...
  • Page 81 ABR 3000 Series Barcode Reader Code 128 0.12 mm (5 mils) -0.5 -1.0 -1.5 Reading Distance Figure 105. Code 128 0.12 mm (5 mils) Hardware Settings Code Symbology Code 128 Code Resolution 0.12 mm (5 mils) Tilt Angle 0° Skew Angle 15°...
  • Page 82 ABR 3000 Series Barcode Reader Code 128 0.20 mm (8 mils) -0.5 -1.0 -1.5 -2.0 -2.5 Reading Distance Figure 106. Code 128 0.20 mm (8 mils) Hardware Settings Code Symbology Code 128 Code Resolution 0.20 mm (8 mils) Tilt Angle 0°...
  • Page 83 ABR 3000 Series Barcode Reader Code 128 0.25 mm (10 mils) Reading Distance Figure 107. Code 128 0.25 mm (10 mils) Hardware Settings Code Symbology Code 128 Code Resolution 0.25 mm (10 mils) Tilt Angle 0° Skew Angle 15° Focusing Distance (mm)
  • Page 84 ABR 3000 Series Barcode Reader Code 128 0.33 mm (13 mils) Reading Distance Figure 108. Code 128 0.33 mm (13 mils) Hardware Settings Code Symbology Code 128 Code Resolution 0.33 mm (13 mils) Tilt Angle 0° Skew Angle 15° Focusing Distance (mm)

  • Page 85: Abr3106-Wsxx 1.2 Mp Models 2D Codes

    ABR 3000 Series Barcode Reader 9.3.4 ABR3106-WSxx 1.2 MP Models 2D Codes Vignetting For ABR 3000 models used in 2D code reading applications, due to Reading Max FOV the "fisheye" or “vignetting” effect of the lens, the reading area is Distance limited to the central zone of the Vertical FOV.
  • Page 86 ABR 3000 Series Barcode Reader Hardware Settings Focusing Distance (mm) Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time (μs) Gain Data Matrix 0.19 mm (7.5 mils) -0.5 -1.0 -1.5 -2.0 Reading Distance Figure 111. Data Matrix 0.19 mm (7.5 mils)
  • Page 87 ABR 3000 Series Barcode Reader Data Matrix 0.25 mm (10 mils) -1.0 -2.0 Reading Distance Figure 112. Data Matrix 0.25 mm (10 mils) Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0.25 mm (10 mils) Tilt Angle 0°...

  • Page 88: Abr3106-Wpxx 1.2 Mp + Polarzied Models 1D Codes

    ABR 3000 Series Barcode Reader 9.3.5 ABR3106-WPxx 1.2 MP + Polarzied Models 1D Codes Code 128 0.12 mm (5 mils) -0.5 -1.0 -1.5 Reading Distance Figure 113. Code 128 0.12 mm (5 mils) Hardware Settings Code Symbology Code 128 Code Resolution 0.12 mm (5 mils)
  • Page 89 ABR 3000 Series Barcode Reader Code 128 0.20 mm (8 mils) -0.5 -1.0 -1.5 -2.0 -2.5 Reading Distance Figure 114. Code 128 0.20 mm (8 mils) Hardware Settings Code Symbology Code 128 Code Resolution 0.20 mm (8 mils) Tilt Angle 0°...
  • Page 90 ABR 3000 Series Barcode Reader Code 128 0.25 mm (10 mils) -0.5 -1.0 -1.5 -2.0 -2.5 Reading Distance Figure 115. Code 128 0.25 mm (10 mils) * The vignetting effect described in Vignetting on page 91 applies to the F125 position for WA models.

  • Page 91: Abr3106-Wpxx 1.2 Mp + Polarized Models 2D Codes

    ABR 3000 Series Barcode Reader 9.3.6 ABR3106-WPxx 1.2 MP + Polarized Models 2D Codes Vignetting For ABR 3000 models used in 2D code reading applications, due to Reading Max FOV the "fisheye" or “vignetting” effect of the lens, the reading area is Distance limited to the central zone of the Vertical FOV.
  • Page 92 ABR 3000 Series Barcode Reader Hardware Settings Focusing Distance (mm) Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time (μs) Gain Data Matrix 0.19 mm (7.5 mils) -0.5 -1.0 -1.5 -2.0 Reading Distance Figure 118. Data Matrix 0.19 mm (7.5 mils)

  • Page 93: Maximum Line Speed And Exposure Calculations

    ABR 3000 Series Barcode Reader Data Matrix 0.25 mm (10 mils) -0.5 -1.0 -1.5 -2.0 Reading Distance Figure 119. Data Matrix 0.25 mm (10 mils) Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0.25 mm (10 mils) Tilt Angle 0°...
  • Page 94 ABR 3000 Series Barcode Reader Note: The following considerations must be applied only when the internal lighting system and 2D codes are used. The Maximum line speed allowed for linear codes or postal code reading applications heavily depends on the direction of symbol movement. When the direction of movement is parallel to the elements of the code, the maximum speed is greater.
  • Page 95 ABR 3000 Series Barcode Reader Note: To avoid the LED array overheating, for Power Strobed settings, the program automatically limits the range of allowed values for the Exposure Time parameter. Therefore, after changes to Internal Lighting, recheck Exposure Time. www.bannerengineering.com - Tel: + 1 888 373 6767...

  • Page 96: Ppi (Pixels Per Inch) Setup Chart

    ABR 3000 Series Barcode Reader 10 PPI (Pixels Per Inch) Setup Chart Print and use the Setup Chart on the following page to aid in aiming and focusing the reader (7000 models), the Advanced Setup of the reader (7000 models), and the Learn procedure (3000 and 7000 models).
  • Page 97 ABR 3000 Series Barcode Reader PPI (Pixels Per Inch) Setup Chart Code 128 Resolution mm (mils) 0.30 (12) 0.30 mm 0.50 (20) 0.50 mm 1.00 (40) 1 mm 15 cm 6 inch Do not use these Barcodes for Smart Teach Autolearn Do not scale this page www.bannerengineering.com - Tel: + 1 888 373 6767...

  • Page 98: Application Examples

    ABR 3000 Series Barcode Reader 11 Application Examples 11.1 Document Handling ABR is effective when used in the omnidirectional reading of 2D, stacked, linear, and postal codes. For example, in automated document handling and mail processing systems. Figure 121. Address Coded in Data Matrix Symbology for Automated Mail Processing 11.2 Deformed or Overprinted Code Reading...

  • Page 99: Ink-Jet Printing Technology

    ABR 3000 Series Barcode Reader 11.3 Ink-Jet Printing Technology Figure 125. Dot Matrix Code Directly Marked on PCB Copper Pad by Using Ink-Jet Technology 11.4 Laser Marking/Etching Technology Figure 126. Data Matrix Code Directly Marked on PCB Surface by Using Laser Etching Technology CAUTION: ABR readers are not designed to be used in real-time laser marking applications (Mark &...

  • Page 100: Troubleshooting

    • If you’re unable to fix the problem and you’re going to contact Banner Engineering, provide (if possible): Application Program version, Parameter Configuration file, serial number and model number of your reader. Most of this information is available while Barcode Manager is connected to the reader.
  • Page 101 ABR 3000 Series Barcode Reader Problem Solution Check the Code Collection parameters on the Reading Any Operating Mode: the Trigger LED is correctly Phase step and the Data Formatting parameters on the blinking but no result is transmitted by the reader at the end Data Formatting step.

  • Page 102: Accessories

    ABR 3000 Series Barcode Reader 13 Accessories 13.1 Brackets SMBABR3RA • Replacement right-angle 2X Ø4.2 bracket for ABR 3000 models Ø5.3 • Included with the product 3X Ø2.8 2X Ø2.8 • 14 gauge cold rolled steel 13.2 Cordsets 17-pin M12/Euro-style Female to USB Shielded Cable...
  • Page 103 ABR 3000 Series Barcode Reader 17-pin M12/Euro-style Female to DB25 Male Shielded Model Length Style Dimensions 45.5 Typ. MQDEC-1703SS-DB25 0.91 m (3 ft) Straight 43.5 Typ. M12 x 1 ø 14.5 17-pin M12/Euro-style Female Shielded Quick Disconnect Model Length Style...

  • Page 104: Trigger Kit

    ABR 3000 Series Barcode Reader 4-pin M12/Euro-style D-code to RJ45 Shielded Ethernet Model Length Style Dimensions Pinout (Male) STP-M12D-406 1.83 m (6 ft) STP-M12D-415 4.57 m (15 ft) RJ45 47.4 Typ. Straight 1 = White/ 1 = White/ Orange Orange STP-M12D-430 9.14 m (30 ft)

  • Page 105: Product Support And Maintenance

    14.1 Repairs Contact Banner Engineering for troubleshooting of this device. Do not attempt any repairs to this Banner device; it contains no field-replaceable parts or components. If the device, device part, or device component is determined to be defective by a Banner Applications Engineer, they will advise you of Banner's RMA (Return Merchandise Authorization) procedure.

  • Page 106: Reset The Reader To The Factory Default Environment (Optional)

    ABR 3000 Series Barcode Reader 3. Select the firmware package file for your device family. Figure 131. Select the Firmware File The Device Package Update window displays. 4. Click Yes to start the update. The Device Restart Information window displays.
  • Page 107 Park Lane, Culliganlaan 2F, bus 3 Email: mail@bannerengineering.com 1831 Diegem, Belgium Turkey Address: Phone: +90 216 688 8282 www.bannerengineering.com Banner Engineering Elk. San. Ve Tic. Ltd. Şti. Website: Şerifali Mah. Münevver Sok. Ekomed Plaza No:10 Kat:4 Email: turkey@bannerengineering.com.tr Ümraniye / İstanbul, Türkiye India Address: Phone: +91 (0) 206 640 5624 www.bannerengineering.com...

  • Page 108: Banner Engineering Corp. Limited Warranty

    14.5 Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.

  • Page 109: Glossary

    ABR 3000 Series Barcode Reader 15 Glossary AIM DPM Quality Guideline (Association for Automatic Identification and Standard applicable to the symbol quality Mobility): AIM Global is the international trade assessment of direct part marking (DPM) performed association representing automatic identification and in using two-dimensional barcode symbols.
  • Page 110 ABR 3000 Series Barcode Reader EEPROM Exposure Time Electrically Erasable Programmable Read-Only For digital cameras based on image sensors Memory. An on-board non-volatile memory chip. equipped with an electronic shutter, it defines the time during which the image will be exposed to the Element sensor to be acquired.
  • Page 111 ABR 3000 Series Barcode Reader Random Access Memory. Data in RAM can be accessed in random order, and quickly written and read. Symbol Verification The act of processing a code to determine whether or not it meets specific requirements. Transmission Control Protocol/Internet Protocol...
  • Page 112 Index exposure 93 output 1 25, 26 external trigger 23, 24 output 2 25, 26 Add-On Instruction output data messages 52 , See AOI outputs 16, 25, 26 advanced configuration 47 advanced setup 36 field of view aim 29 , See FOV focus 9, 29 AOI 63 pass-through 13...

This manual is also suitable for:

Abr3106 seriesAbr3009 series

Table of Contents