Remove/Install; Industrial Battery Or Lift Out Battery Pack; Individual Batteries - Taylor-Dunn B0-210-36 Service And Replacement Parts Manual

B-200 & B-210 Models

REMOVE/INSTALL

WARNING
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter and beginning of this
section..
WARNING
• Use the proper equipment when handling and transporting batteries. Equipment that is used to lift and
support removable batteries should be rated at a minimum of 1.5 times the total battery weight.
• Keep all body parts out from underneath any battery that is not installed and latched in the vehicle.
Failure to follow these rules may result in severe bodily injury and/or property damage.
WARNING
Before removing the battery:
• Park the vehicle on a level surface. If removing a Side Extract, the vehicle shall be positioned as close as
possible to the platform where the battery will be stored.
• Place the Direction Control switch in the center OFF position.
• Make sure the Start switch is in the OFF position.
• Set the park brake.

Industrial Battery or Lift Out Battery Pack

1: Thoroughly clean the battery and battery compartment. Refer to Cleaning in
this section for information regarding cleaning the batteries.
2: Using a hoist or forklift equipped with a proper battery lifting device (see
illustration), slowly raise the battery out of the vehicle.
3: Install the battery in reverse order.
4: Remove the blocks from the wheels and test drive.

Individual Batteries

WARNING
Individual batteries can weight up to 80 pounds or more. To avoid
injury, use proper lifting techniques or a hoist to remove the battery.
1: Using an insulated wrench, disconnect the cables from the
battery to be removed.
2: Using a battery lifting strap, remove the battery from the vehicle.
3: Inspect the battery compartment for corrosion. If there is
significant corrosion, all batteries should be removed and the
compartment cleaned and painted.
4: Install the battery and torque the battery terminal hardware per torque listed in
the Hardware Torque table at the end of this section.
MB-210-13
WARNING
Do not allow the loose battery cables to contact any
other parts of the vehicle as this could cause in a
short circuit resulting severe bodily injury or damage
to the vehicle.
Batteries
Page 111