Taylor-Dunn B0-200-00 Manuals

Manuals and User Guides for Taylor-Dunn B0-200-00. We have 2 Taylor-Dunn B0-200-00 manuals available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual, Service And Replacement Parts Manual

Taylor-Dunn B0-200-00 Operation, T Roubleshooting And Replacement Parts Manual (266 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 10.23 MB

Table of Contents

7
- About this Manual
  8
- Who Should Read this Manual
  8
- Responsibilities
  8
- How to Use this Manual
  9
- Conventions
  9
- How to Identify Your Vehicle
  10
- Taking Delivery of Your Vehicle
  11
Sc1-00 Stock Chaser B2-48 with Stake Side Dump Bed Option

13
- Standard Specifications Burden Carrier
  
  14
- Safety Rules and Guidelines
  
  15
- Driver Training Program
  
  15
  - Driver Qualifications
    15
- Vehicle Controls
  
  16
- Dash Endingserial #179666
  
  16
  - Key-Switch
    16
  - Horn Switch
    16
  - Battery Gauge / Smart View
    16
  - Hour Meter
    16
  - Accessory Switch (Optional)
    16
  - Auxiliary Switches
    16
  - Headlight Switch
    16
  - Forward-Off-Reverse Switch
    16
- Dash Starting Serial #179667
  
  17
  - Headlight Switch
    17
  - Wiper Switch (Optional)
    17
  - Strobe Switch (Optional)
    17
  - Forward-Off-Reverse Switch
    17
  - Hi-Low Switch (Optional)
    17
  - Smart View Display
    17
  - Horn Switch
    17
  - Key-Switch
    17
  - Battery Status Indicator, Analog
    18
  - Battery Status Indicator, Digital Bargraph
    18
  - Directional Signals (Optional)
    18
  - Hazard Light Switch (Optional)
    18
  - Accelerator Pedal
    19
  - Foot Brake Pedal
    19
  - Park Brake
    19
  - Charger Interlock
    19
  - Seat Interlock Switch
    19
  - Steering
    20
  - Reverse or Motion Alarm
    20
  - Smart View Display
    21
  - Fault Code Tables
    23
- Vehicle Operation Guidelines
  
  24
  - Safety Guidelines
    24
  - Starting
    24
  - While Driving
    24
  - Loading and Unloading
    24
  - Towing Loads
    24
  - Parking
    25
  - Automatic Electric Park Brake
    25
  - Towing this Vehicle
    25
- Charging Your Vehicle
  
  26
- Storing / Returning to Service
  
  27
  - Storing Your Vehicle
    27
  - Returning to Service
    27
- Periodic Maintenance Checklist
  
  28
- Standard Periodic Maintenance Schedule for the Smart View Display
  
  29
  - Daily Visual Inspection
    30
- Maintenance Guidelines for Severe Duty Applications
  
  30
Front Axle Service

35
- Inspect the Front Wheel Bearings and King Pin
  36
- Adjust Front Wheel Bearings
  37
- Front Axle Removal and Installation
  38
  - Removal
    38
  - Installation
    39
- Front Axle Disassembly
  40
- Replace Front Wheel Bearings
  41
- Replace the King Pins and Bushings
  43
- Replace the Steering Knuckle
  45
Steering Component Service

47
- Front End Alignment
  48
- Inspect Ball Joints
  52
- Adjust the Steering Gear
  53
- Replace the Steering Shaft
  55
- Replace the Steering Wheel
  57
- Replace the Steering Gear
  58
- Replace the Ball Joints, Tie Rods, and Drag Link
  59
  - Replacing the Drag Link
    61
  - Replacing the Tie Rod
    62
- Center the Steering Gear
  63
- Pitman Shaft Alignment
  63
- Repair the Steering Gear
  64
  - Exploded View of Steering Gear
    67
Brake Service

69
- Inspect the Service Brake
  
  70
  - Disc Brake Pads (B 2-10, Front B 2-00 Optional)
    70
  - Disc Brake Rotor (B 2-10, Front B 2-00 Optional)
    71
- Inspect the Parking Brake
  
  72
  - Wheel Park Brake
    72
- Adjust the Service Brakes, B 2-10
  
  73
  - Two or Four Wheel Hydraulic Disc Brakes
    73
- Adjust the Service Brakes, B 2-00
  
  74
- Adjust the Parking Brake
  
  75
  - Wheel Park Brake, B 2-00
    75
  - Wheel Park Brake, B 2-10
    76
- Check Master Cylinder Fluid
  
  78
- Bleed the Brakes
  
  79
- Flush the Brake System
  
  81
- Replace the Parking Brake Lining
  
  82
  - Wheel Park Brake
    82
- Replace Front Brake Pads
  
  83
- Replace Rear Brake Pads or Shoes
  
  85
  - Hydraulic Disc, B 2-10
    85
  - Rear Drum Brakes, B 2-00
    86
- Replace the Wheel Cylinder
  
  88
  - Disc Brake Body Assembly (Front or Rear)
    88
  - Torque Spider. B 2-00
    89
- Repair the Disc Brake Body
  
  90
- Replace the Master Cylinder
  
  92
- Repair the Master Cylinder
  
  94
Motor Service

95
- Inspecting the Motor Brushes
  96
  - Motors with Internal Cooling Fans
    96
- Motor Inspection
  97
- Motor Removal and Installation
  97
- Replacing the Brushes or Armature Bearing
  101
- Repairing the Commutator
  102
- Service Limits
  104
Table of Contents

105
- Troubleshooting
  
  106
- Remove/Install
  
  106
- Programming
  
  107
  - Delta-Q
    107
  - Signet
    108
  - Delta-Q IC650
    109
Transmission

111
- Check Oil Level
  112
- Change Oil
  113
- Motor Removal and Installation
  114
- Rear Hub or Rotor
  115
- Removing and Installing the Rear Axles
  116
- Transmission Assembly
  118
  - Remove and Install
    118
- Disassembly and Reassembly of the Primary Reduction Gear Case
  120
- Disassembling the 3Rd Member
  123
- Assembling the 3Rd Member
  126
  - Pinion Bearing Preload
    129
- Pinion Gear Shimming Instructions
  130
  - Setting the Pinion Gear Depth
    130
Transmission 2 (B 2-00)

133
- Check Oil Level
  
  134
- Change Oil
  
  135
- Motor
  
  136
  - Removal
    136
  - Installation
    136
- Rear Hub with Brake Drum
  
  137
  - Removal and Installation
    137
- Rear Axle
  
  138
  - Replace the Axle Bearing
    140
- Transmission
  
  141
  - Removal
    141
  - Installation
    142
- Differential Case
  
  144
  - Disassemble
    144
  - Assemble
    147
Suspension

149
- Replace the Rear Springs
  
  150
  - Leaf (Elliptical)
    150
  - Leaf (Elliptical)
    151
- Replace the Front Springs
  
  151
- Replace the Spring Bushings
  
  152
- Replace the Shocks
  
  153
  - Front
    153
Tires and Wheels

155
- Tire Inflation
  156
- Tire Inspection
  156
- Replace the Tire/Wheel
  157
- Repair the Tire (Pneumatic)
  158
- Replace the Tire (Pneumatic)
  159
Battery Service

161
- Cleaning
  162
- Testing
  163
- Watering
  165
- Charging
  166
- Replacing (6-Volt Batteries Only)
  167
  - Moist Charge Batteries
    169
- Storage and Returning to Service
  170
  - Storage
    170
  - Returning to Service
    171
Illustrated Parts

181
- Front Axle
  182
- Front Brakes
  184
- Steering Linkage
  186
- Steering Column
  188
- Front Suspension
  190
- Steering Gear
  190
- Rear Suspension, B 2-00
  192
- Rear Suspension, B 2-10
  192
- Front Shocks Option
  194
- Transmission Primary Gear Case, B 2-10
  198
- Transmission Differential Case, B 2-10
  200
- Rear Axle and Brakes, B 2-00
  203
- Rear Axle, B 2-10
  203
- Rear Brakes, B 2-10
  204
- Motor
  206
- Master Cylinder and Linkage
  208
- Hydraulic Brake Lines
  210
- Brake Linkage (Parking Brake), B 2-10
  212
- Brake Linkage (Parking Brake), B 2-00
  214
- Wheels and Tires
  216
- Instrument Panel Starting Serial Number 179667
  218
- Instrument Panel up to Serial Number 179666
  218
- Resetting the Smart View Display
  218
- Speed Control Panel
  220
- Chargers
  221
- Miscellaneous Electrical
  226
- Batteries
  229
- Seat Cushions, Lights, Deck and Frame
  230
- Decals
  232
- Fixed 2Nd and 3Rd Seat Option
  234
- Hitches
  235
- Cab and Cowl Windshield Frame Option
  236
- Dome Light Option
  238
- Foldaway 2Nd Seat Option
  238
- Windshield Wiper Option
  238
- Cab Doors
  240
- Mirrors
  242
- Strobe Light
  242
- Sun Tops
  244
- Optional Deckboards
  248
- Tool Box Doors Option
  250
- Rear Shocks (Optional)
  251
- Stake Side Options
  252
- 12" Side Panel Option
  254
- Cargo Box Option
  254
- Ambulance Deck and Top
  256
- Appendix A: Special Tools
  
  260
- Appendix B: Suggested Torque
  
  261
  - Hex Bolts
    261
  - Other Bolts
    261
  - Hex Nuts
    262
  - Hex Lock Nuts (Stover)
    262
  - Other Nuts
    262
  - Suggested Torque Values (Non-Critical Hardware)
    263
- Appendix C: Brake Lining Handling Precautions
  
  265

Taylor-Dunn B0-200-00 Service And Replacement Parts Manual (188 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 9.03 MB

Master

5
- Table of Contents
  5
- About this Manual
  8
- How to Use this Manual
  8
- Introduction
  8
- Who Should Read this Manual
  8
- Introduction
  9
  - Conventions
    9
    
    Signal Words and Their Definitions
    9
  - Responsibilities
    10
  - How to Identify Your Vehicle
    11
  - Web Site Registration
    11
Service/Maintenance Guidelines

13
Section 3

17
- Preventative Maintenance
  17
- Pre-Operation Inspection
  
  18
- Maintenance Schedule
  
  18
  - First 20 Hours of Operation
    19
  - Every Week or 20 Hours
    19
  - Every Month or 100 Hours
    19
  - Every 3 Months or 300 Hours
    19
  - Every 6 Months or 600 Hours)
    19
  - Every Year or 1200 Hours
    19
  - Every 2 Years or 2400 Hours
    19
- Preventative Maintenance
  
  18
- Daily Visual Inspection
  
  18
- Interlock Switch Inspection
  
  20
  - Start Switch
    20
  - High Pedal Disable (HPD)
    20
  - Operator Presence Switch
    20
  - Charger Interlock Switch
    20
  - Special Tool List
    21
  - Lubrication
    25
Section 4

29
- This Section Is One Section of a Complete Service
  
  29
  - Front Axle
    29
- Manual. before Starting any Procedure, Read All
  
  29
- Warnings and Instructions that Are Located in the Service Guidelines Chapter
  
  29
  - Front Axle
    30
  - Remove
    30
    
    Installation
    30
  - Disassemble
    31
  - Adjust Front Wheel Bearings
    32
  - Inspect Front Wheel Bearings
    32
  - Front Wheel Alignment
    33
    
    Center the Steering
    33
  - Replace Front Wheel Bearings
    34
  - Replace Steering Knuckle
    34
  - Replace King Pin/Bushings
    35
  - Hardware Torque
    36
  - Service Limits and Specifications
    36
    
    Toe in
    36
Section 5

37
- Transaxle-GT
  37
  - Check Oil Level
    38
  - Change Oil
    38
  - Remove
    39
  - Install
    39
  - Axle Shaft
    40
    
    Remove
    40
    
    Install
    40
  - Rear Hub, Rotor & Bearings
    41
  - Motor, Remove
    41
  - Primary Gear Case
    42
  - Secondary Gear Case
    43
    
    Disassemble
    43
    
    Assemble
    43
  - Pinion Bearing Preload
    45
    
    Pinion Gear Shimming Instructions
    45
    
    Set Pinion Bearing Preload
    45
  - Hardware Torque
    46
- Transaxle-GT
  38
Section 6

47
- Transaxle-SD
  47
  - Transaxle-SD
    48
  - Check Oil Level
    48
  - Change Oil
    48
  - Remove
    49
  - Install
    49
  - Axle Shaft
    50
    
    Remove
    50
    
    Install
    50
  - Rear Hub, Rotor & Bearings
    51
  - Motor, Remove
    51
  - Primary Reduction Gear Case
    52
  - 3Rd Member
    54
  - Hardware Torque
    54
Section 7

55
- Drive Axle-D1
  55
  - Drive Axle-D1
    56
  - Check Oil Level
    56
  - Change Oil
    56
  - Drive Motor
    57
    
    Remove
    57
    
    Install
    57
  - Differential Case
    58
    
    Disassemble
    58
    
    Assemble
    60
  - Hardware Torque
    61
Section 8

63
- Steering
  63
  - Inspect Ball Joints
    64
  - Inspect Rod Ends
    64
  - Adjust Steering Gear
    65
  - Front Wheel Alignment
    65
  - Replace Ball Joint
    66
  - Replace Rod End
    66
  - Replace Steering Shaft
    67
  - Replace Steering Wheel
    68
  - Steering Gear
    69
    
    Disassemble
    69
  - Align Pitman Arm
    70
    
    Reassemble
    70
    
    Exploded View of Steering Gear
    71
  - Hardware Torque
    72
- Steering
  64
Section 9

73
- Brakes-B-210
  73
  - Brakes
    74
  - General Guidelines and Safety
    74
  - Front Brake
    75
    
    Service Limits
    75
    
    Inspection
    75
    
    Replace Pads
    75
  - Rear Brake
    76
    
    Service Limits
    76
    
    Inspection
    76
    
    Replace Pads
    76
  - Rebuild Disc Brake Body
    77
  - Bleed System
    78
  - Flush System
    78
  - Master Cylinder
    79
    
    Add Fluid
    79
  - Parking Brake
    80
    
    Inspect
    80
    
    Adjust
    80
  - Service Limits
    82
  - Hardware Torque
    82
Section 10

83
- Brakes-B-200
  83
- Brakes
  
  84
- General Guidelines and Safety
  
  84
- Front Disc Brake
  
  85
  - Service Limits
    85
  - Inspection
    85
  - Replace Pads
    85
- Brake Adjustment
  
  86
- Rear Drum Brake, Inspect/Replace
  
  88
  - Service Limits
    88
  - Inspection
    88
  - Replace
    88
- Rebuild Disc Brake Body
  
  89
- Bleed System
  
  90
- Flush System
  
  90
- Master Cylinder
  
  91
  - Add Fluid
    91
  - Rebuild
    91
- Service Limits
  
  92
- Hardware Torque
  
  92
Section 11

93
- SEM Motor-B-210
  93
- SEM Motor-B-210
  
  94
- Disassemble
  
  94
- Remove/Install
  
  94
- Inspect
  
  95
  - Brushes
    95
  - Bearing
    95
  - Commutator
    95
  - Armature Windings
    95
  - Field Windings
    96
- Repair
  
  97
- Service Limits
  
  98
Section 12

99
- Motor Controller
  99
  - Motor Controller
    100
  - Remove/Install
    100
  - Inspect
    100
    
    Receptacles
    100
    
    Base Plate
    100
    
    Terminal Ends
    100
    
    R' Terminal
    100
  - Repair/Programming
    101
    
    Programming
    101
  - Troubleshooting
    101
  - Hardware Torque
    102
- Wire Diagram
  103
Section 13

107
- Batteries
  107
  - General Guidelines and Safety
    108
  - Cleaning
    109
  - Charging
    109
  - Watering
    109
  - Testing
    110
    
    Specific Gravity
    110
  - Storing
    110
    
    Storage
    110
    
    Returning to Service
    110
  - Remove/Install
    111
    
    Industrial Battery or Lift out Battery Pack
    111
    
    Individual Batteries
    111
  - Hardware Torque
    112
- Batteries
  108
Section 14

113
- Tires & Wheels
  113
  - Tires & Wheels
    114
  - Inflation
    114
  - Air Pressure
    114
  - Tread Wear
    115
  - Rotation
    115
  - Changing Tire/Wheel Assembly
    116
  - Replace the Tire (Pneumatic)
    116
  - Repair the Tire (Pneumatic)
    116
  - Hardware Torque
    117
- Suspension
  119
Section 15

121
- Hardware Information
  121
- Hardware Information
  
  122
- Torque Guidelines for Standard Hardware
  
  122
  - Hardware Identification
    122
  - Hex Lock Nuts (Stover)
    123
  - Hex Nuts
    123
  - Other Nuts
    123
  - Generic Torque Values
    124
- Replacing Hardware
  
  126
Replacement Parts

127
- Ordering Parts for Your Vehicle
  128
- Replacement Parts
  128
- Taylor-Dunn Web Site Information
  128
- Axle Assembly, Front
  130
- Axle Shaft Assembly, B-210 Rear
  132
- Axle Shaft Assembly, B-200 Rear
  133
- Transaxle Assembly, B-200
  134
- Transaxle Assembly, B-210 Rear GT
  136
- Transaxle Assembly, B-210 Rear SD 3Rd Member
  138
- Transaxle Assembly, B-210 Rear Primary Reduction
  139
- Battery
  140
- Brakes, Brake Lines
  142
- Brakes, Master Cylinder & Linkage
  144
- Brakes, Front Axle
  146
- Brakes, B-210 Rear Axle
  147
- Brakes, B-200 Rear Axle
  148
- Brakes, B-200 Park Brake
  150
- Brakes, B-210 Park Brake
  152
- Charger, Signet
  154
- Charger, Delta Q
  155
- Charger, Summit
  156
- Control System, Motor Speed Control
  157
- Control System, Instrument Panel
  158
- Decals
  160
- Electrical, Miscellaneous
  162
- Electrical, Wiring
  163
- Frame, Cowl, Cab, Windshield Frame
  164
- Frame, Deckboards
  165
- Frame, Doors
  166
- Frame, Tool Box Doors
  168
- Frame, Stake Sides
  169
- Frame, Ambulance Deck
  170
- Frame, Tops
  172
- Hitches
  174
- Lights
  175
- Mirrors
  175
- Motor
  176
- Seats
  177
- Steering Gear
  178
- Steering Linkage
  179
- Steering Column
  180
- Suspension, Front
  182
- Suspension, B-210 Rear
  183
- Suspension, B-200 Rear
  184
- Wheels and Tires
  185
- Windshield Wiper
  185

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More Taylor-Dunn Manuals

Taylor-Dunn B0-200-00 Manuals

Taylor-Dunn B0-200-00 Operation, T Roubleshooting And Replacement Parts Manual (266 pages)

Table of Contents

Table of Contents

Sc1-00 Stock Chaser B2-48 with Stake Side Dump Bed Option

Standard Specifications Burden Carrier

Safety Rules and Guidelines

Driver Training Program

Vehicle Controls

Dash Endingserial #179666

Dash Starting Serial #179667

Vehicle Operation Guidelines

Charging Your Vehicle

Storing / Returning to Service

Periodic Maintenance Checklist

Standard Periodic Maintenance Schedule for the Smart View Display

Maintenance Guidelines for Severe Duty Applications

Front Axle Service

Steering Component Service

Brake Service

Inspect the Service Brake

Inspect the Parking Brake

Adjust the Service Brakes, B 2-10

Adjust the Service Brakes, B 2-00

Adjust the Parking Brake

Check Master Cylinder Fluid

Bleed the Brakes

Flush the Brake System

Replace the Parking Brake Lining

Replace Front Brake Pads

Replace Rear Brake Pads or Shoes

Replace the Wheel Cylinder

Repair the Disc Brake Body

Replace the Master Cylinder

Repair the Master Cylinder

Motor Service

Table of Contents

Troubleshooting

Remove/Install

Programming

Transmission

Transmission 2 (B 2-00)

Check Oil Level

Change Oil

Motor

Rear Hub with Brake Drum

Rear Axle

Transmission

Differential Case

Suspension

Replace the Rear Springs

Replace the Front Springs

Replace the Spring Bushings

Replace the Shocks

Tires and Wheels

Battery Service

Illustrated Parts

Appendix A: Special Tools

Appendix B: Suggested Torque

Appendix C: Brake Lining Handling Precautions

Taylor-Dunn B0-200-00 Service And Replacement Parts Manual (188 pages)

Table of Contents

Master

Service/Maintenance Guidelines

Section 3

Pre-Operation Inspection

Maintenance Schedule

Preventative Maintenance

Daily Visual Inspection

Interlock Switch Inspection

Section 4

This Section Is One Section of a Complete Service

Manual. before Starting any Procedure, Read All

Warnings and Instructions that Are Located in the Service Guidelines Chapter

Section 5

Section 6

Section 7

Section 8

Section 9

Section 10