Taylor-Dunn B0-210-36AMB Manuals

Manuals and User Guides for Taylor-Dunn B0-210-36AMB. We have 2 Taylor-Dunn B0-210-36AMB manuals available for free PDF download: Service And Replacement Parts Manual, Operator's Manual

Taylor-Dunn B0-210-36AMB Service And Replacement Parts Manual (188 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 9 MB

Master

5
- Table of Contents
  5
- About this Manual
  8
- How to Use this Manual
  8
- Introduction
  8
- Who Should Read this Manual
  8
- Introduction
  9
  - Conventions
    9
    
    Signal Words and Their Definitions
    9
  - Responsibilities
    10
  - How to Identify Your Vehicle
    11
  - Web Site Registration
    11
Service/Maintenance Guidelines

13
Section 3

17
- Preventative Maintenance
  17
- Pre-Operation Inspection
  
  18
- Maintenance Schedule
  
  18
  - First 20 Hours of Operation
    19
  - Every Week or 20 Hours
    19
  - Every Month or 100 Hours
    19
  - Every 3 Months or 300 Hours
    19
  - Every 6 Months or 600 Hours)
    19
  - Every Year or 1200 Hours
    19
  - Every 2 Years or 2400 Hours
    19
- Preventative Maintenance
  
  18
- Daily Visual Inspection
  
  18
- Interlock Switch Inspection
  
  20
  - Start Switch
    20
  - High Pedal Disable (HPD)
    20
  - Operator Presence Switch
    20
  - Charger Interlock Switch
    20
  - Special Tool List
    21
  - Lubrication
    25
Section 4

29
- This Section Is One Section of a Complete Service
  
  29
  - Front Axle
    29
- Manual. before Starting any Procedure, Read All
  
  29
- Warnings and Instructions that Are Located in the Service Guidelines Chapter
  
  29
  - Front Axle
    30
  - Remove
    30
    
    Installation
    30
  - Disassemble
    31
  - Adjust Front Wheel Bearings
    32
  - Inspect Front Wheel Bearings
    32
  - Front Wheel Alignment
    33
    
    Center the Steering
    33
  - Replace Front Wheel Bearings
    34
  - Replace Steering Knuckle
    34
  - Replace King Pin/Bushings
    35
  - Hardware Torque
    36
  - Service Limits and Specifications
    36
    
    Toe in
    36
Section 5

37
- Transaxle-GT
  37
  - Check Oil Level
    38
  - Change Oil
    38
  - Remove
    39
  - Install
    39
  - Axle Shaft
    40
    
    Remove
    40
    
    Install
    40
  - Rear Hub, Rotor & Bearings
    41
  - Motor, Remove
    41
  - Primary Gear Case
    42
  - Secondary Gear Case
    43
    
    Disassemble
    43
    
    Assemble
    43
  - Pinion Bearing Preload
    45
    
    Pinion Gear Shimming Instructions
    45
    
    Set Pinion Bearing Preload
    45
  - Hardware Torque
    46
- Transaxle-GT
  38
Section 6

47
- Transaxle-SD
  47
  - Transaxle-SD
    48
  - Check Oil Level
    48
  - Change Oil
    48
  - Remove
    49
  - Install
    49
  - Axle Shaft
    50
    
    Remove
    50
    
    Install
    50
  - Rear Hub, Rotor & Bearings
    51
  - Motor, Remove
    51
  - Primary Reduction Gear Case
    52
  - 3Rd Member
    54
  - Hardware Torque
    54
Section 7

55
- Drive Axle-D1
  55
  - Drive Axle-D1
    56
  - Check Oil Level
    56
  - Change Oil
    56
  - Drive Motor
    57
    
    Remove
    57
    
    Install
    57
  - Differential Case
    58
    
    Disassemble
    58
    
    Assemble
    60
  - Hardware Torque
    61
Section 8

63
- Steering
  63
  - Inspect Ball Joints
    64
  - Inspect Rod Ends
    64
  - Adjust Steering Gear
    65
  - Front Wheel Alignment
    65
  - Replace Ball Joint
    66
  - Replace Rod End
    66
  - Replace Steering Shaft
    67
  - Replace Steering Wheel
    68
  - Steering Gear
    69
    
    Disassemble
    69
  - Align Pitman Arm
    70
    
    Reassemble
    70
    
    Exploded View of Steering Gear
    71
  - Hardware Torque
    72
- Steering
  64
Section 9

73
- Brakes-B-210
  73
  - Brakes
    74
  - General Guidelines and Safety
    74
  - Front Brake
    75
    
    Service Limits
    75
    
    Inspection
    75
    
    Replace Pads
    75
  - Rear Brake
    76
    
    Service Limits
    76
    
    Inspection
    76
    
    Replace Pads
    76
  - Rebuild Disc Brake Body
    77
  - Bleed System
    78
  - Flush System
    78
  - Master Cylinder
    79
    
    Add Fluid
    79
  - Parking Brake
    80
    
    Inspect
    80
    
    Adjust
    80
  - Service Limits
    82
  - Hardware Torque
    82
Section 10

83
- Brakes-B-200
  83
- Brakes
  
  84
- General Guidelines and Safety
  
  84
- Front Disc Brake
  
  85
  - Service Limits
    85
  - Inspection
    85
  - Replace Pads
    85
- Brake Adjustment
  
  86
- Rear Drum Brake, Inspect/Replace
  
  88
  - Service Limits
    88
  - Inspection
    88
  - Replace
    88
- Rebuild Disc Brake Body
  
  89
- Bleed System
  
  90
- Flush System
  
  90
- Master Cylinder
  
  91
  - Add Fluid
    91
  - Rebuild
    91
- Service Limits
  
  92
- Hardware Torque
  
  92
Section 11

93
- SEM Motor-B-210
  93
- SEM Motor-B-210
  
  94
- Disassemble
  
  94
- Remove/Install
  
  94
- Inspect
  
  95
  - Brushes
    95
  - Bearing
    95
  - Commutator
    95
  - Armature Windings
    95
  - Field Windings
    96
- Repair
  
  97
- Service Limits
  
  98
Section 12

99
- Motor Controller
  99
  - Motor Controller
    100
  - Remove/Install
    100
  - Inspect
    100
    
    Receptacles
    100
    
    Base Plate
    100
    
    Terminal Ends
    100
    
    R' Terminal
    100
  - Repair/Programming
    101
    
    Programming
    101
  - Troubleshooting
    101
  - Hardware Torque
    102
- Wire Diagram
  103
Section 13

107
- Batteries
  107
  - General Guidelines and Safety
    108
  - Cleaning
    109
  - Charging
    109
  - Watering
    109
  - Testing
    110
    
    Specific Gravity
    110
  - Storing
    110
    
    Storage
    110
    
    Returning to Service
    110
  - Remove/Install
    111
    
    Industrial Battery or Lift out Battery Pack
    111
    
    Individual Batteries
    111
  - Hardware Torque
    112
- Batteries
  108
Section 14

113
- Tires & Wheels
  113
  - Tires & Wheels
    114
  - Inflation
    114
  - Air Pressure
    114
  - Tread Wear
    115
  - Rotation
    115
  - Changing Tire/Wheel Assembly
    116
  - Replace the Tire (Pneumatic)
    116
  - Repair the Tire (Pneumatic)
    116
  - Hardware Torque
    117
- Suspension
  119
Section 15

121
- Hardware Information
  121
- Hardware Information
  
  122
- Torque Guidelines for Standard Hardware
  
  122
  - Hardware Identification
    122
  - Hex Lock Nuts (Stover)
    123
  - Hex Nuts
    123
  - Other Nuts
    123
  - Generic Torque Values
    124
- Replacing Hardware
  
  126
Replacement Parts

127
- Ordering Parts for Your Vehicle
  128
- Replacement Parts
  128
- Taylor-Dunn Web Site Information
  128
- Axle Assembly, Front
  130
- Axle Shaft Assembly, B-210 Rear
  132
- Axle Shaft Assembly, B-200 Rear
  133
- Transaxle Assembly, B-200
  134
- Transaxle Assembly, B-210 Rear GT
  136
- Transaxle Assembly, B-210 Rear SD 3Rd Member
  138
- Transaxle Assembly, B-210 Rear Primary Reduction
  139
- Battery
  140
- Brakes, Brake Lines
  142
- Brakes, Master Cylinder & Linkage
  144
- Brakes, Front Axle
  146
- Brakes, B-210 Rear Axle
  147
- Brakes, B-200 Rear Axle
  148
- Brakes, B-200 Park Brake
  150
- Brakes, B-210 Park Brake
  152
- Charger, Signet
  154
- Charger, Delta Q
  155
- Charger, Summit
  156
- Control System, Motor Speed Control
  157
- Control System, Instrument Panel
  158
- Decals
  160
- Electrical, Miscellaneous
  162
- Electrical, Wiring
  163
- Frame, Cowl, Cab, Windshield Frame
  164
- Frame, Deckboards
  165
- Frame, Doors
  166
- Frame, Tool Box Doors
  168
- Frame, Stake Sides
  169
- Frame, Ambulance Deck
  170
- Frame, Tops
  172
- Hitches
  174
- Lights
  175
- Mirrors
  175
- Motor
  176
- Seats
  177
- Steering Gear
  178
- Steering Linkage
  179
- Steering Column
  180
- Suspension, Front
  182
- Suspension, B-210 Rear
  183
- Suspension, B-200 Rear
  184
- Wheels and Tires
  185
- Windshield Wiper
  185

Taylor-Dunn B0-210-36AMB Operator's Manual (62 pages)

Brand: Taylor-Dunn | Category: Electric Vehicles | Size: 1 MB

Contact Information
3
The Taylor-Dunn Corporation
4
Table of Contents
5
Introduction
7
Who Should Read this Manual
7
About this Manual
7
Glossary of Terms
8
Conventions
10
Signal Words and Their Definitions
10
Safety Alert Message
10
Responsibilities
11
Of the Owner
11
Of the Operator
11
Of the Passengers
11
Of the Service Personnel
11
Vehicle Modifications
12
Replacement Parts
13
Using Non-OEM Replacement Components
13
About Your Vehicle
14
Licensing Requirements
14
Vehicle Compliance
14
How to Identify Your Vehicle
15
Data Plate
15
Where to Find Data Plate and Serial Number
15
Taking Delivery of Your Vehicle
16
What to Do if a Problem Is Found
16
Operator Training
17
Driver Qualifications
17
Vehicle Controls
18
1: Light Switch
18
2: Windshield Wiper
18
3: Strobe Light
18
4: Direction Control Switch
18
5: High / Low Speed Switch
18
6: Dash Display
18
7: Horn Switch
18
8: Start Switch
18
1: Throttle Pedal
19
2: Foot Brake Pedal
19
Parking Brake
19
Steering
19
Turn Signal Switch
19
Hazard Light Switch
19
Smartview® Dash Display
20
Fault Codes
21
Vehicle Operation
23
General Safety Guidelines
23
Collisions or Accidents
24
Seat Belts (Optional)
25
All Seat Belt Types
26
Combination Lap and Shoulder Belts
26
Lap Belts Only
26
Seat Belts While Pregnant
26
Safety Belt Maintenance
26
Starting
27
Driving
28
Transporting Pets
29
Loading Cargo
30
Vehicle Load Capacity, Definition
31
Towing
32
Draw Bar Pull (DBP), Definition
32
Hitch Release
33
Towing the Vehicle
34
Tie Downs for Transportation
35
Charging Your Vehicle
36
Generic Safety Guidelines
36
Delta-Q Quiq Charger
37
Lester Summit Charger
39
Charging Time
41
New Battery Break in
41
AC Power Source
41
Signet Model HBS Charger
42
Signet Model HB Charger
44
X-Series Charger
46
Lestronic II Charger
48
Storing and Returning to Service
49
Storing Your Vehicle
49
Returning to Service
49
Vehicle Maintenance
50
Daily Inspection
50
Pre-Operation Inspection
50
Interlock Switch Inspection
51
Start Switch
51
Charger Interlock Switch
51
High Pedal Disable (HPD)
51
Operator Presence Switch
51
Brake Interlock Switch
51
Maintenance Schedule
52
First 20 Hours of Operation
52
Every Week or 20 Hours
52
Every Month or 100 Hours
52
Every 3 Months or 300 Hours
52
Every 6 Months or 600 Hours)
52
Every Year or 1200 Hours
52
Every 2 Years or 2400 Hours
52
Maintenance Guidelines for Severe Duty Applications
52
Battery Maintenance
53
Cleaning
54
Watering
54
Tires
55
Air Pressure
55
Tire Tread Wear
55
Changing a Tire/Wheel Assembly
56
Tire Rotation
57
Replacing a Tire
57
Brake Fluid Level
58
Cleaning
59
Glass
59
Plastic Windows
59
Seats / Soft Doors
59
Interior
59
Exterior Body
59
Cleaning the Seat Belts
59
Battery Charger
59
Under Carriage
59
Batteries
59
Standard Specifications
60
Review
60
Index
61

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Taylor-Dunn B0-210-36AMB Manuals

Taylor-Dunn B0-210-36AMB Service And Replacement Parts Manual (188 pages)

Table of Contents

Master

Service/Maintenance Guidelines

Section 3

Pre-Operation Inspection

Maintenance Schedule

Preventative Maintenance

Daily Visual Inspection

Interlock Switch Inspection

Section 4

This Section Is One Section of a Complete Service

Manual. before Starting any Procedure, Read All

Warnings and Instructions that Are Located in the Service Guidelines Chapter

Section 5

Section 6

Section 7

Section 8

Section 9

Section 10

Brakes

General Guidelines and Safety

Front Disc Brake

Brake Adjustment

Rear Drum Brake, Inspect/Replace

Rebuild Disc Brake Body

Bleed System

Flush System

Master Cylinder

Service Limits

Hardware Torque

Section 11

SEM Motor-B-210

Disassemble

Remove/Install

Inspect

Repair

Service Limits

Section 12

Section 13

Section 14

Section 15

Hardware Information

Torque Guidelines for Standard Hardware

Replacing Hardware

Replacement Parts

Taylor-Dunn B0-210-36AMB Operator's Manual (62 pages)

Table of Contents

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