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YX600S
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Yamaha YX600S Service Manual
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Service manual
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Service manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Chapter 1 General Information
Table of Contents
Motorcycle Identification
Vehicle Identification Number
Engine Serial Number
Important Information
All Replacement Parts
Gaskets, Oil Seals, and 0-Rings
Lock Washers/Plates and Cotter Pins
Bearings and Oil Seals
Special Tools
For Tune up
For Engine Service
For Chassis Service
For Electrical Components
Chapter 2 Periodic Inspections and Adjustments
Introduction
Maintenance Intervals Chart
Periodic Maintenance Emission Control System
General Maintenance/Lubrication
Engine
Valve Clearance Adjustment
Cam Chain Adjustment
Carburetor Synchronization
Idle Speed Adjustment
Engine Oil Level Inspection
Engine Oil Replacement
Clutch Lever Free Play Adjustment
Compression Pressure Measurement
Fuel Line Inspection
Carburetor Joint Inspection
Crankcase Ventilation Pipe Inspection
Exhaust System Inspection
Air Filter Cleaning
Chassis
Fuel Cock Cleaning
Front Brake Fluid Inspection
Front Brake Pad Inspection
Front Brake Lever Free Play Adjustment
Rear Brake Pedal Height Adjustment
BRAKE PEDAL FREE PLAY Adjustitilent
Rear Brake Lining Inspection
Rear Brake Light Switch Adjustment
Drive Chain Slack Check
Drive Chain Slack Adjustment
Drive Chain Lubrication
Cable Inspection and Lubrication
Lever and Pedal Lubrication
Centerstand and Sidestand Lubrication
Front Fork Oil Change
Rear Shock Absorber Adjustment
Steering Head Inspection
Steering Head Adjustment
Front Wheel Bearing Inspection
Rear Wheel Bearing Inspection
Tubeless Tires and Aluminum Wheels Inspection
Throttle Cable Adjustment
Electrical
Ignition Timing Check
Spark Plug Inspection
Battery Inspection
Fuse Inspection
Headlight Beam Adjustment
Headlight Bulb Replacement
Carburetor Air Vent System Inspection (California Only)
Chapter 3 Engine Overhaul
Taillight Bulb Replacement
Engine Removal
Preparation for Removal
Seat and Fuel Tank
Carburetor
Exhaust Pipes and Mufflers
Drive Chain
Cable and Pipe
Leads
Canister (California Only)
Engine Removal
Engine Disassembly
Cylinder Head and Camshaft
Piston and Intake Side Cam Chain Guide
Pickup Coil and Generator
Clutch
Oil Pump and Shift Shaft
Crankcase Disassembly
Upper Crankcase
Lower Crankcase
Inspection and Repair
Cylinder Head
Valve, Valve Guide, Valve Seats and Valve Spring
Camshaft, Cam Chain and Cam Sprocket
Cylinder
Piston, Piston Ring and Piston Pin
Crankshaft and Connecting Rod
Oil Pump
Primary Drive
Starter Drives
Clutch
Hy-Vo Chain Guide and Tensioner
Relief Valves
Crankcase
Bearings and Oil Seals
Circlips and Washers
Lower Crankcase
Upper Crankcase
Crankcase Assembly
Oil Pump and Shift Shaft
Clutch
Pickup Coil and Generator
Piston and Intake Side Cam Chain Guide
Cylinder
Cylinder Head
Camshaft
Remounting Engine
Chapter 4 Carburetion
Carburetor
Section View
Removal
Disassembly
Inspection
Assembly
Installation
Adjustment
Air Cleaner and Crankcase Ventilation System
Chapter 5 Chassis
Front Wheel
Inspection
Removal
Installation
Rear Wheel and Brake
Removal
Inspection
Assembly (Brake Shoe Plate)
Installation
Front Brake
Caliper Pad Replacement
Caliper Disassembly
Inspection
Installation
Master Cylinder Disassembly
Inspection
Installation
Air Bleeding
Front Fork
Removal
Disassembly
Inspection
Reassembly
Installation
Steering Head
Removal
Inspection
Installation
Rear Shock Absorber
Removal
Inspection
Installation
Swingarm
Removal
Inspection
Adjustment
Installation
Drive Chain and Sprockets
Removal
Inspection
Assembly
Chapter 6 Electrical
Electrical Components
Electrical Starting System
Circuit Diagram
Starting Circuit Operation
Troubleshooting
Starter Motor
Ignition System
Circuit Diagram
Description
Operation
Pickup Unit
Troubleshooting
Charging System
Circuit Diagram
Troubleshooting
Lighting System
Circuit Diagram
Troubleshooting
Lighting System Test and Checks
Signal System
Circuit Diagram
Troubleshooting
Signal System Test and Checks
Oil Level Switch Test
Carburetor Air Vent System
Circuit Diagram
Description
Operation
Troubleshooting
Chapter 7 Appendices
General Specifications
Specifications
Maintenance Specifications
General Torque Specifications
Conversion Tables
Definition of Units
Lubrication Diagram
Cable Routing
Yx600S/Yx600Sc Wiring Diagram
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OYAMAHA
II
LIT-11616-06-16
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
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Chapters
Chapter 1 General Information
5
Chapter 2 Periodic Inspections and Adjustments
13
Chapter 3 Engine Overhaul
56
Chapter 4 Carburetion
135
Chapter 5 Chassis
149
Chapter 6 Electrical
199
Chapter 7 Appendices
273
Table of Contents
Troubleshooting
TROUBLESHOOTING
207
TROUBLESHOOTING
227
TROUBLESHOOTING
238
TROUBLESHOOTING
246
TROUBLESHOOTING
256
TROUBLESHOOTING
267
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